The Sunny Island has circuitry to protect itself over 56 amps. I think it shuts off.

The 60 amp circuit breaker is there to protect the wiring. Customers complain when they cannot get the full 56 amps from the system and 50 amps is the next nominal current breaker below 60 A.

Thanks,
boB


On 7/3/2014 11:09 PM, Brian Teitelbaum wrote:

Yes it is. But since you have to install inverters based on the manufacturer's requirements, SMA's instructions trump MidNite's, IMHO.

Since MidNite and SMA worked jointly together to develop those E-Panels, I can only assume that either it's an oversight on both of their parts, or that SMA is being very conservative on the switch rating in their installation manual and "Technical Description", where that line I quoted is repeated. This wouldn't surprise me, but if so SMA needs to issue a correction.

Maybe boB at MidNite or Steve from SMA will pipe in with some info...

Brian Teitelbaum

AEE Solar

*From:*RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org <mailto:re-wrenches-boun...@lists.re-wrenches.org>] *On Behalf Of *Ray Walters
*Sent:* Thursday, July 03, 2014 10:18 PM
*To:* RE-wrenches
*Subject:* Re: [RE-wrenches] Sunny Island retrofit

A 60 amp continuously rated AC breaker is what is actually being used in the UL listed E Panel from Midnite.


R.Ray Walters
CTO, Solarray, Inc
Nabcep Certified PV Installer,
Licensed Master Electrician
Solar Design Engineer
303 505-8760

On 7/3/2014 9:01 PM, Brian Teitelbaum wrote:

    Mac,

    Be careful with breaker sizing here. The transfer switch in the
    SMA SI5048 is only rated for 56A at 120 VAC. From the SI manual:

    "The maximum input current allowed on the Sunny Island is 56 A.
    Higher input currents must not be connected to the Sunny Island."

    To protect that switch properly, you would need to use a 50A
    breaker (unless you can find a 55A breaker that fits in your AC
    panel). Since most common AC breakers are only rated for 80% duty,
    you would need to limit that 50A breaker to a continuous 40A load.
    That's more than the max output current of the Fronius 10.0-1,
    although it's debatable that the output of a PV inverter is
    "continuous". It certainly could be in some situations, especially
    with a tracker mount, although even with a fixed array, you could
    see max rated output for at least a couple of hours per day.

    I agree with the suggestion of putting part of the PV array on a
    5kW Sunny Boy, or adding a second Sunny Island and using two Sunny
    Boy 5000's. Using two Islands would eliminate the need for a
    transformer, and allow for full array power during grid outages.

    Brian Teitelbaum

    AEE Solar

    *From:*RE-wrenches
    [mailto:re-wrenches-boun...@lists.re-wrenches.org
    <mailto:re-wrenches-boun...@lists.re-wrenches.org>] *On Behalf Of
    *Mac Lewis
    *Sent:* Thursday, July 03, 2014 9:34 AM
    *To:* RE-wrenches
    *Subject:* Re: [RE-wrenches] Sunny Island retrofit

    Hi Wrenches,

    Jerry, I think you are correct, sma gear all around would be best.
     This will be my recommendation but I am sensitive to this
    substantial cost.

    Dave, if I add the second Sunny Island, I don't think I will be
    throttled back because the transfer relays are rated for 60A.
     This should pass the full current of the output of the Fronius,
    which is 41.7A.  My concern is more during backup mode, if the
    Sunny Islands could "trick" the Fronius into staying on line.  I
    would add either load dump relay control or an AC interrupt relay
    to knock the Fronius off-line if the batteries were full, in
    addition to the frequency shift control that the Sunny Island offers.

    Thanks for the input, I'll shoot for all SMA gear.

    Thanks

    On Thu, Jul 3, 2014 at 9:23 AM, Dave Click <davecl...@fsec.ucf.edu
    <mailto:davecl...@fsec.ucf.edu>> wrote:

    Mac, that Island interconnects with a max 70A 1P breaker (6.7kW
    continuous), so unless they have a constant critical load draw or
    the Fronius is massively oversized, you probably don't want to AC
    couple the Fronius. The 5048 is also able to output a continuous
    5000W only when it's cooler than 77F and it derates above that
    (4500W at 95F, for example). I don't believe its surge ratings
    apply to the AC2 output back into the utility but they probably
    wouldn't be enough, anyway. I think that whenever the Fronius
    output reached about 6000W, the SI would shift its frequency to
    switch the Fronius off. Cheapest may be along the lines of your
    first option-- not sure what the PV stringing is like but maybe
    you could move a string or two off the Fronius and put it onto a
    new Sunny Boy with an autoformer. Since I imagine this system
    doesn't have PV WIRE on the module leads or home runs, officially
    I'd recommend a classic Sunny Boy. Then leave the Fronius as-is.

    Unless of course the customer thought they were buying a system
    with the full 10kW supplying critical loads when the utility is
    down... then the original contractor is stuck with buying the
    second SI they should have installed in the first place.

    DKC


    On 2014/7/3, 10:46, Mac Lewis wrote:

        Hello wrenches,

        I wanted to run this scenario by the forum.  I have spoken
        with SMA about this, but want some other opinions.

        We were recently contracted by a fellow solar company to do
        some warranty work for them out of town on a Sunny Island
        system that they had installed about 5 years ago.  It was VERY
        poorly implemented originally and was never installed as SMA
        intended.  In fact, during a small power outage, the only
        loads that never came back on after the utility was back on
        line were the loads in the critical load panel.  Oops.

        Anyway, our job is to get it working properly for the least
        amount of cost possible.  They have a Fronius IG Plus 10.0 fed
        into a 400A service panel.  The Sunny Island 5048 AC Input
        also comes off of this panel and feeding a 120V only critical
        load panel.  Please note that there is no solar fed into the
        AC output side of the Sunny Island, because there is not
        120/240 available and thus there is no possible way for this
        system to utilize the solar while the grid is not present.

        I see two options (but there may be more): pull out Fronius,
        put in Sunny Boy inverters and an autoformer, wire properly.
         Another option is to add second Sunny Island and try to AC
        couple the Fronius with the two Sunny Islands.  The second
        option is less expensive overall, but I'm hesitant to rely on
        AC coupling with the Fronius.

        I'd appreciate any thoughts on this.

        Thanks

        Mac Lewis

        "Yo solo sé que no sé nada." *-Sócrates*



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