This is probably not the breaker at fault. Could be, but just doesn't seem like the only thing
I would suspect.

Do you know if the generator might be turning on and charging the battery through the inverters at this time in the morning ? Since you were talking about the AGS it makes
me wonder...  That would be a good clue.

There is a possibility that a simple (you know how "simple" goes sometimes !) adjustment that can be done on the Classic if it turns out to be, say, a surge in battery voltage from the generator starting up and causing a reverse current through the battery terminals... The inherent circuit design of higher efficiency converters can cause this. Send me / us an email if you would like to try that.
This is done through a special communications mode using the MNGP display.

Also, is this a new system or has it been running for a while and just now seeing this problem ?

boB





On 10/29/2015 11:13 AM, b...@midnitesolar.com wrote:

You don't want to drive for hours and hours to do something that might not fix the problem.

Without knowing exactly what is happening, I would bring a spare Classic and also a new breaker
which I think I heard we were sending you....

If the Classic is plugged into the internet, there is the possibility of monitoring it to see what is going on just before the breaker trips. I would just bring another one in this case if you have one... Otherwise, call our support and see if there is something they can do to help in this regard.

Strange things do happen in this industry ! Troubleshooting isn't so bad as long as you don't have drive or take a helicopter a long ways just to find that the unit is turned off.

boB



On 10/29/2015 9:55 AM, Brian Teitelbaum wrote:

Daniel,

Very strange problem.

While I agree that you should try replacing the 100A breaker, I doubt that it’s the problem. Why would a breaker trip at low amperage in the morning, but not trip at noon when the amperage is higher?

At early morning turn-on, the voltage might be too high, but high voltage is not going to trip a breaker. Current trips a breaker, not voltage.

My guess is that something is going on inside the Classic controller. Larry’s “wild guess” might be on the mark. Do you have another Classic to swap out with?

Brian Teitelbaum

AEE Solar

*From:*RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org <mailto:re-wrenches-boun...@lists.re-wrenches.org>] *On Behalf Of *Daniel Tittmann
*Sent:* Wednesday, October 28, 2015 3:05 PM
*To:* RE-wrenches
*Subject:* Re: [RE-wrenches] Classic 150 100 amp utput breaker tripping?????

An update on this issue:

On my initial visit to diagnose this problem I changed the AGS settings higher volt start and % state of charge start. The report from the client is that this has fixed the AGS issue. So now I am just dealing with the 100 amp breaker tripping.

The trip time from the client is when the sun hits the panels and once reset for the day it will not trip until the next morning. What could cause this?

You are all right that the first step it changing out that breaker that will be the first on the list when I am back on site. I hope that is the only issue because as usual this system is 2 Hrs from the shop with no cell or internet coverage.

Thanks for your input.

Cheers-

Daniel


Daniel Tittmann

CTO

Greenwired

www.greenwired.com <http://www.greenwired.com>

dan...@greenwired.com <mailto:dan...@greenwired.com>

707-923-2001 (office)

707-206-5088 (Cell)

On Mon, Oct 26, 2015 at 10:25 PM, Mac Lewis <maclew...@gmail.com <mailto:maclew...@gmail.com>> wrote:

Hi Daniel,

Do you know what the error is on the AGS? What are the start set points that you have? Jay could be on to something if the battery voltage is collapsing before the generator can start, the cc current could be high. Do you know specifically what time of day the breaker is tripping?

I'd check the Midnite logs and consider starting the generator sooner. Is there large voltage swings (this could indicate bad battery or large load)? Make sure the wire is cleaned and torqued properly onto that breaker.

How big is the battery bank and what is the tilt and azimuth of the panels?

On Oct 26, 2015 11:05 PM, "Jay" <jay.pe...@gmail.com <mailto:jay.pe...@gmail.com>> wrote:

Hi Daniel

Is this a new classic with OCP? Or maybe they don't have it anymore?

What it sure sounds like like is a big load on the batteries, it hits faster than the AGS can start, and the caps in the classic are dumping into the super low battery voltage. If this is happening in the AM, guessing with enough light to get the CC alive

If there is a trimetric, you can measure the lowest voltage which should give you some good info. Super low volts might mean a bad battery or too big a load or both.

But I don't believe it's the other way around that the classic is causing any issues with the AGS/inverter

You could always try another CC and see what happens

Jay

Peltz power


On Oct 26, 2015, at 6:30 PM, Daniel Tittmann <dan...@greenwired.com <mailto:dan...@greenwired.com>> wrote:

    Hive mind-

    hoping you all can help me solve this mystery issue.

    System:

    Magnum double panel with Parallel stacked 2x4448 pae inverters.

    Classic 150 charge controller wired with an NMEPV 50 (din rail)
    and NMEPV100

    18 - 245 watt solar modules (6x3). (not over powered)

    Issue:

    every morning the 100 amp din rail breaker is tripping.  from
    what I can gather simultaneously the magnum RTR shows the AGS go
    into error. Re set the breaker and the solar works fine for the
    rest of the day.

    Not 100% sure the AGS has worked (under normal operation) at all
    other than at commissioning and recent testing.

    Of course on site i cant get it to fail.

    Tested the AGS by setting start voltage to 48.2 vdc and put the
    system under load....... voltage drops and generator turned on
    with no pv-> Batt breaker issue.

    last visit, chasing one theory, I re routed the battery + from
    the mnpv100 directly to the battery  + terminal as opposed to the
    battery + bus bar in the inverter panel still didn't solve the
    problem.

    I cant figure out if it the classic causing the issue or if it is
    the inverters and the AGS.

    Any input would be appreciated.

    Thanks

    Daniel


    Daniel Tittmann

    CTO

    Greenwired

    www.greenwired.com

    dan...@greenwired.com

    707-923-2001 <tel:707-923-2001> (office)

    707-206-5088 <tel:707-206-5088> (Cell)

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