Hey Dan;

If this just problem just started, I'm with Drake, you could have a premature cell failure. I also agree with Allan, 2 wire pumps are certainly problematic on inverters. Many well service folks don't even install them because they don't last near as long as 3 wire pumps, so your customer may end up needing to replace the pump soon anyway. We've used the Franklin Sub Drive with a 1.5 Hp Pump that would start on an SW 4024, but not on an Outback VFX3524. Worked well, no call backs. I'm not sure if they will work with a 2 wire pump though. Before you take that long trip, have the customer check individual battery voltages while the pump is running.

R.Ray Walters
CTO, Solarray, Inc
Nabcep Certified PV Installer,
Licensed Master Electrician
Solar Design Engineer
303 505-8760

On 12/10/2016 3:43 PM, drake.chamber...@redwoodalliance.org wrote:
Have you checked the condition of the batteries. Unless the L-16s are Rolls or East Penn, it might be about time for some cells to be going bad.



    ----- Original Message -----
    From:
    "RE-wrenches" <re-wrenches@lists.re-wrenches.org>

    To:
    "RE-wrenches" <re-wrenches@lists.re-wrenches.org>
    Cc:

    Sent:
    Sat, 10 Dec 2016 10:39:30 -0700
    Subject:
    Re: [RE-wrenches] Retrofit variable speed drive to old well pump?


    Michael; Battery bank voltage at 75% SOC is around 24.7v, so it's
    in the ballpark and the battery bank has only about 3 years on it
    (8 x L-16) and not much abuse.

    Dan Fink
    Adjunct Professor of Solar Energy Technology, Ecotech Institute
    IREC Certified Instructor™ for:
    ~ PV Installation Professional
    ~ Small Wind Installer
    Executive Director, Buckville Energy
    NABCEP Registered Continuing Education Providers™
    970.672.4342


    On Sat, Dec 10, 2016 at 10:34 AM, Shasta Daiku
    <mjmornings...@gmail.com <mailto:mjmornings...@gmail.com>> wrote:

        What is the battery voltage when the client says that SOC is %75?

        VFD driven pumps are three phase. There are single phase “soft
        start” controllers for pumps and motors designed for that
        application, but not for a two wire fed submersible pump. The
        pump, for mechanical reasons, not just electrical,  may may be
        resisting start up.

        Michael

            On Dec 10, 2016, at 9:11 AM, Dan Fink <danbo...@gmail.com
            <mailto:danbo...@gmail.com>> wrote:

            Hi Bob; I checked the connections for corrosion, and the
            wire size looks like "the usual" for up here in this area,
            it's only about 100 feet and the usual well depth around
            here is 350 ft. Running stouter wire might be an option to
            consider...but that's a lot of digging. I'm just hoping
            VSD might be a quick and dirty solution.

            Dan Fink
            Adjunct Professor of Solar Energy Technology, Scotch
            Institute be
            IREC Certified Instructor™ for:
            ~ PV Installation Professional
            ~ Small Wind Installer
            Executive Director, Buckville Energy
            NABCEP Registered Continuing Education Providers™
            970.672.4342


            On Sat, Dec 10, 2016 at 9:53 AM, RE Ellison
            <reelli...@gmail.com <mailto:reelli...@gmail.com>> wrote:

                Don't know about the variable speed but are the wires
                feeding the pump large enough for the distance?
                Sounds like it might be voltage starved because of a
                high resistance / bad connection or a long wire run
                and the need for a larger wire ?

                Just a thought,
                Bob Ellison

                On Dec 10, 2016, at 11:39 AM, Dan Fink
                <danbo...@gmail.com <mailto:danbo...@gmail.com>> wrote:

                    Esteemed Wrenches;

                    I have a client in a very remote mountain location
                    who is having trouble with his inverter starting
                    his well pump when battery state of charge is
                    below 75%. 24v system, Magnum inverter.

                    It's a 2-wire pump, unknown age, model,
                    horsepower, or well depth. It has always given him
                    trouble, that's why he upgraded to 24v, and the
                    situation is better, but not ideal yet. I don't
                    think adding a hard start capacitor would help as
                    there should be one inside the pump itself, though
                    I suppose it could be blown.

                    Because of the distance and the rough road, it
                    would be super expensive for a well company to
                    come up there, pull the old pump and set a new,
                    modern soft-start one.

                    Has anyone here had any experience with
                    retrofitting variable speed drive units to an
                    unknown pump? If so, what models have you tried
                    and what do you prefer?

                    Thanks;

                    Dan Fink
                    Adjunct Professor of Solar Energy Technology,
                    Ecotech Institute
                    IREC Certified Instructor™ for:
                    ~ PV Installation Professional
                    ~ Small Wind Installer
                    Executive Director, Buckville Energy
                    NABCEP Registered Continuing Education Providers™
                    970.672.4342

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