Have you checked script/console to see if it at least generates the 
message?  Even if it cannot contact the server it should at the very 
minimum show you that's it attempting to send the message..

The only thing that you are doing differently than what I do is I don't 
use any of the individual environment files.

I put my mail settings directly in environment.rb at the very bottom..

# Set up email server

ActionMailer::Base.delivery_method = :smtp
ActionMailer::Base.smtp_settings = {
  :address => "mail.domain.com" ,
  :domain => "domain.com" ,
  :authentication => :login,
  :user_name => "[email protected]" ,
  :password => "secret"
}

# CONSTANTS BELOW
#
# Define our mail recipient
CONTACT_RECIPIENT = "[email protected]"

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