Re: [TANKS] brushless motor questions

2015-07-28 Thread Frank Pittelli
The no-load RPM value doesn't tell you much by itself.  The stall torque 
and current are better properties to know, but they still don't tell the 
whole picture.  What you want to know is how fast the motor will turn 
(RPM) and how much current (AMP) will be used for a given workload 
(Torque).  In other words, it would be best to look at the RPM and AMP 
draws for each motor over the expected range of workloads for your 
application.   Back in my warship days, we spent many an evening 
measuring motor performance/cost to find just the right drive and pump 
motors for our fleet of ships. (Which is why I still have a couple boxes 
full of different types of motors in the workshop.)


In general, I would expect that any motor designed to efficiently spin 
an airplane propeller (such as the Great Planes motor) would not work 
well when used to spin a pump impeller or move a mechanical load.  Yes, 
you can add lots of gearing to make it move the load, but the gearing 
significantly reduces the overall efficiency.  Also, motors designed to 
spin an airplane prop don't have to be overly concerned with 
over-current problems, which allows them to be made lighter.  That is, 
since the prop is not expected to hit something hard (unless you've 
really had a bad flying day), stall currents will never be experienced. 
 If you adapt them to workloads that are capable of causing the motor 
to stall, they could generate more heat than the motor parts can handle. 
 For example, door lock actuators are cheap little motors that are 
mechanically stopped when the arm reaches the extreme position. They 
work very reliably for their intended purpose. But, if you keep applying 
the current for even just a few seconds, the motor winding wire will 
simply melt. A classic case of designing the motor to work well only 
within a given performance envelope to save money.


So, in addition to examining the RPM/AMP/Torque performance curves, you 
should also consider the intended purpose of the motor to determine if 
there could be design limitations.


On 7/28/2015 12:07 AM, Doug Conn wrote:

Hello –

We’ve had a few discussions regarding brushed vs brushless motors. The
most important point I remember was that brushed and brushless ran at
similar energy efficiencies under load. I’m wondering about efficiency
with respect to size and weight.

Let’s compare this brushless motor

http://www3.towerhobbies.com/cgi-bin/wti0001p?I=LXLWY0P=7
http://www3.towerhobbies.com/cgi-bin/wti0001p?I=LXLWY0P=7

to this brushed motor

http://www.andymark.com/CIM-motor-FIRST-p/am-0255.htm

Both are in the 300 watt range. At 12v, the unloaded brushless motor,
rotates at 32k rpm and the brushed motor at 5.3k rpm. Of course, the
brushless motor would need a lot more gearing to make it usable in a
tank. That aside, could I expect roughly the same performance from both
motors ? It’s hard for to believe that because the brushless motor is
1/14 of the brushed motor weight and 1/7 of the volume.

Is there another factor (besides cost) I need to take into account when
comparing a brushed to a brushless motor ?

Thanks,

Doug

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Re: [TANKS] brushless motor questions

2015-07-27 Thread Michael Butts
The max power spec for the CIM motor is for normal operation. It is capable of 
drawing almost 1600w when stalled. Ohms law... 12v and 133A. However, generally 
speaking the CIM motor is very inefficient, ~65% or less. 

An outrunner style brushless motor can produce the same torque at much higher 
efficiencies, ~75-90%. Copy link below for a motor that can easily produce more 
torque than the CIM and is almost definitely more efficient in normal 
operation. It just needs to have its 6mm shaft adapted. 

http://hobbyking.com/hobbyking/store/__18174__Turnigy_Aerodrive_SK3_5055_320kv_Brushless_Outrunner_Motor.html

The higher RPM of a geared brushless system should minimize cogging. Where 
the motor has trouble analyzing its own position. Which is a problem in direct 
drive low RPM circumstances. 

Mike

 On Jul 27, 2015, at 9:07 PM, Doug Conn dwconn...@comcast.net wrote:
 
 Hello –
  
 We’ve had a few discussions regarding brushed vs brushless motors. The most 
 important point I remember was that brushed and brushless ran at similar 
 energy efficiencies under load. I’m wondering about efficiency with respect 
 to size and weight.
  
 Let’s compare this brushless motor
 http://www3.towerhobbies.com/cgi-bin/wti0001p?I=LXLWY0P=7
  
 to this brushed motor
 http://www.andymark.com/CIM-motor-FIRST-p/am-0255.htm
  
 Both are in the 300 watt range. At 12v, the unloaded brushless motor, rotates 
 at 32k rpm and the brushed motor at 5.3k rpm. Of course, the brushless motor 
 would need a lot more gearing to make it usable in a tank. That aside, could 
 I expect roughly the same performance from both motors ? It’s hard for to 
 believe that because the brushless motor is 1/14 of the brushed motor weight 
 and 1/7 of the volume.
  
 Is there another factor (besides cost) I need to take into account when 
 comparing a brushed to a brushless motor ?
  
 Thanks,
 Doug
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[TANKS] brushless motor questions

2015-07-27 Thread Doug Conn
Hello -

 

We've had a few discussions regarding brushed vs brushless motors. The most
important point I remember was that brushed and brushless ran at similar
energy efficiencies under load. I'm wondering about efficiency with respect
to size and weight. 

 

Let's compare this brushless motor

http://www3.towerhobbies.com/cgi-bin/wti0001p?
http://www3.towerhobbies.com/cgi-bin/wti0001p?I=LXLWY0P=7 I=LXLWY0P=7

 

to this brushed motor

http://www.andymark.com/CIM-motor-FIRST-p/am-0255.htm

 

Both are in the 300 watt range. At 12v, the unloaded brushless motor,
rotates at 32k rpm and the brushed motor at 5.3k rpm. Of course, the
brushless motor would need a lot more gearing to make it usable in a tank.
That aside, could I expect roughly the same performance from both motors ?
It's hard for to believe that because the brushless motor is 1/14 of the
brushed motor weight and 1/7 of the volume.

 

Is there another factor (besides cost) I need to take into account when
comparing a brushed to a brushless motor ?

 

Thanks,

Doug

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