Re: Not DEC related but still hoping for some help: Problems w/ LJ 4+ Printer

2019-04-09 Thread Grant Taylor via cctalk

On 4/9/19 9:23 PM, Ali via cctalk wrote:

And you would be $10 richer now :D

I just replaced the caps on the HV board ($5 worth of parts $7.99 for S 
:facepalm:) and it fired right up and started printing. None of the caps 
looked "bad". I don't have an ESR meter but when I tested the caps w/ 
my multimeter (outside of the circuit of course) only one seemed bad to 
my very rudimentary understanding. It was the big 25V 470uF cap. It never 
reached a resistance of infinity (which I believe a good cap will do). 
Not sure if this is a true indication of a bad cap or that my MM just 
couldn't charge the cap sufficiently. In either case it is now replaced w/ 
a 25V 470uF 125C Panasonic part.


Thanks to everyone for the help.


Cool!

I'm glad that you got it working.  :-)



--
Grant. . . .
unix || die


RE: Not DEC related but still hoping for some help: Problems w/ LJ 4+ Printer

2019-04-09 Thread Ali via cctalk
> 
> It sounds like the caps have not (yet) completely failed.
> 
> I'd bet $10 on the HV supply being your problem.


And you would be $10 richer now :D

I just replaced the caps on the HV board ($5 worth of parts $7.99 for S 
:facepalm:) and it fired right up and started printing. None of the caps looked 
"bad". I don't have an ESR meter but when I tested the caps w/ my multimeter 
(outside of the circuit of course) only one seemed bad to my very rudimentary 
understanding. It was the big 25V 470uF cap. It never reached a resistance of 
infinity (which I believe a good cap will do).  Not sure if this is a true 
indication of a bad cap or that my MM just couldn't charge the cap 
sufficiently. In either case it is now replaced w/ a 25V 470uF 125C Panasonic 
part. 

Thanks to everyone for the help.

-Ali



RE: Not DEC related but still hoping for some help: Problems w/ LJ 4+ Printer

2019-04-04 Thread Ali via cctalk
>If I were you, I'd buy a complete DC/hv assembly, it must be cheap on ebay

Where is the fun in that? :) To be honest I checked and it is about $50. Parts 
from mouser (w/ upgrades to 105c caps) are about $5 plus S I will try 
recapping and if that fails then I will consider buying a whole HV board. 



Re: Not DEC related but still hoping for some help: Problems w/ LJ 4+ Printer

2019-04-04 Thread Alexandre Souza via cctalk
If I were you, I'd buy a complete DC/hv assembly, it must be cheap on ebay
---8<---Corte aqui---8<---
http://www.tabajara-labs.blogspot.com
http://www.tabalabs.com.br
---8<---Corte aqui---8<---


Em qui, 4 de abr de 2019 às 12:39, Ali via cctalk 
escreveu:

>
> > You might want to order a few HV diodes because a leaky HV diode
> > could be found if the caps are good.
> >
>
> Thanks. I will keep that in mind.
>
> -Ali
>
>


RE: Not DEC related but still hoping for some help: Problems w/ LJ 4+ Printer

2019-04-04 Thread Ali via cctalk
 
> You might want to order a few HV diodes because a leaky HV diode
> could be found if the caps are good.
> 

Thanks. I will keep that in mind.

-Ali



Re: Not DEC related but still hoping for some help: Problems w/ LJ 4+ Printer

2019-04-03 Thread ben via cctalk

On 4/3/2019 9:44 AM, Jon Elson via cctalk wrote:

First, since you have not checked with another cartridge, is to examine 
the corona wires and/or "combs" on the cart. Sometimes the wires break 
at one end.  Also, toner spills could short it out, I've had that 
before.  Bent contacts on the cart where it connects the HV to the 
printer could also be making bad/no contact.


But, the caps could be it, the symptom where it starts working after 
warming up does indicate weak caps.


You might want to order a few HV diodes because a leaky HV diode
could be found if the caps are good.


Jon





Re: Not DEC related but still hoping for some help: Problems w/ LJ 4+ Printer

2019-04-03 Thread Jon Elson via cctalk

On 04/03/2019 03:24 AM, Ali via cctalk wrote:

Is the fuser roller warming up properly?  Or, is it the
corona supply is having trouble coming up to voltage?  You
should pull the bottom of the printer apart and thoroughly
clean the PC board on both sides.  If you have never done
this, it will be a HUGE BLACK MESS with spilled toner dust -
don't ask how I know this!


Jon,

Based on the info coming through on the list a "cold" fuser would produce
toner that would wipe off/flake off of the printed sheet. This is not
happening in my case so I am guessing the fuser is getting hot "enough".

OK, sounds right.

The
current hive thinking seems to be toward the corona wire - specifically
failing caps in HV needing time to warm up to specs before working properly.


First, since you have not checked with another cartridge, is 
to examine the corona wires and/or "combs" on the cart.  
Sometimes the wires break at one end.  Also, toner spills 
could short it out, I've had that before.  Bent contacts on 
the cart where it connects the HV to the printer could also 
be making bad/no contact.


But, the caps could be it, the symptom where it starts 
working after warming up does indicate weak caps.


Jon


Re: Not DEC related but still hoping for some help: Problems w/ LJ 4+ Printer

2019-04-03 Thread Jon Elson via cctalk

On 04/03/2019 03:24 AM, Ali via cctalk wrote:
Thanks for that tidbit. I didn't realize that a HV failure 
would not produce any error codes. If that is the case 
looks like I am recapping a board. Out of curiosity what 
symptoms were you getting?


Nope, I think there is some sort of self-check on the fuser 
thermistors, but the corona supply is open-loop on most 
printers. There is also a self-check on the laser, as the 
beam has to hit a sensor to start the timing of the pixels.  
So a failed laser or polygon motor will cause an error.


Good luck with it!

Jon


RE: Not DEC related but still hoping for some help: Problems w/ LJ 4+ Printer

2019-04-03 Thread Ali via cctalk
> It sounds like the caps have not (yet) completely failed.
> 
> I'd bet $10 on the HV supply being your problem.

Grant,

I think that would be a good bet. I am going to order parts and recap the 
board... See where that gets us. Thanks for all of your help.

-Ali



RE: Not DEC related but still hoping for some help: Problems w/ LJ 4+ Printer

2019-04-03 Thread Ali via cctalk
> Just my little bit of input on this...the high voltage power supply is
> just about the only thing that there is no error code for.  I had one
> fail and the printer didn't flag any errors.  Changing the HV supply
> fixed it.
> 
> It sounds to me like your problem is related to the high voltage
> supply.
> 
> Dave

Hi Dave,

Thanks for that tidbit. I didn't realize that a HV failure would not produce 
any error codes. If that is the case looks like I am recapping a board. Out of 
curiosity what symptoms were you getting? Thanks.

-Ali



RE: Not DEC related but still hoping for some help: Problems w/ LJ 4+ Printer

2019-04-03 Thread Ali via cctalk
> Is the fuser roller warming up properly?  Or, is it the
> corona supply is having trouble coming up to voltage?  You
> should pull the bottom of the printer apart and thoroughly
> clean the PC board on both sides.  If you have never done
> this, it will be a HUGE BLACK MESS with spilled toner dust -
> don't ask how I know this!


Jon,

Based on the info coming through on the list a "cold" fuser would produce
toner that would wipe off/flake off of the printed sheet. This is not
happening in my case so I am guessing the fuser is getting hot "enough". The
current hive thinking seems to be toward the corona wire - specifically
failing caps in HV needing time to warm up to specs before working properly.

-Ali 



Re: Not DEC related but still hoping for some help: Problems w/ LJ 4+ Printer

2019-04-02 Thread Jon Elson via cctalk

On 04/02/2019 02:56 PM, Ali via cctalk wrote:

I rescued a LaserJet 4+ printer that I have been trying to restore.
Initially everything seemed ok and it seemed as if there may be just a bit
of an issue with paper pickup which I attributed to old paper in the tray.

However, soon I started getting the accordion paper jam which led me to
replacing all the rollers including the transfer roller. Now the paper flows
freely! However, I am having a new problem with printing. When I print, the
first 5-10 pages initially come out blank. The printer does not produce any
errors or error codes. The blank pages are warm (not hot though) as expected
out of a LJ.

After closer inspection it seems that the pages are printed SUPER light and
gradually get darker the more I use the printer continuously. Eventually the
printer starts printing continuous crisp black pages like new. This is a
whole page phenomenon (i.e. not gaps, missing areas, etc.).


Is the fuser roller warming up properly?  Or, is it the 
corona supply is having trouble coming up to voltage?  You 
should pull the bottom of the printer apart and thoroughly 
clean the PC board on both sides.  If you have never done 
this, it will be a HUGE BLACK MESS with spilled toner dust - 
don't ask how I know this!


I have a 5M, but I think the mechanism is the same.

Jon


Re: Not DEC related but still hoping for some help: Problems w/ LJ 4+ Printer

2019-04-02 Thread Grant Taylor via cctalk

On 4/2/19 4:20 PM, Ali via cctalk wrote:
So I took out the HV board and it was super 
dirty (I added pictures on the thread in VCF at 
www.vcfed.org/forum/showthread.php?69109-Help-with-LJ-4-Printer-Repair-Please=564565 
).


I saw.

Nothing that should really prevent electrical flow but I cleaned it out 
anyhow. Re-installed and the issue remained.


ACK

While the printer was cold I ran another HV test and interestingly the 
toner drum had a very faint picture on the drum. So it looks like the 
toner is not being deposited on the drum appropriately until something 
"warms up".


My gut tells me that there's something going on with the HV section and 
not actually pulling toner like it needs to.


Given your comment below about the caps, I'm wondering if they are 
taking longer to charge up and the additional pages allow for them to 
charge to a sufficient level.


The question now is, is this a toner problem (since I believe the corona 
wire is in the cartridge) or a HV problem. Since I am not getting error 
codes I am guessing the cartridge is bad for one reason or another How 
likely is that in your experience vs. the HV board going bad and just 
not erroring out? Two of the caps look like they may have leaked on the 
HV board (see the stains on the PCB in the before picture?). However, 
I don't see any bulging capacitors or anything blown. Thanks.


It sounds like the caps have not (yet) completely failed.

I'd bet $10 on the HV supply being your problem.



--
Grant. . . .
unix || die


Re: Not DEC related but still hoping for some help: Problems w/ LJ 4+ Printer

2019-04-02 Thread Grant Taylor via cctalk

On 4/2/19 2:47 PM, Ali via cctalk wrote:
Yes, these guys were built like tanks. This one acts as a 4M now because 
I added the PS module to it and it has local talk support. No duplexer 
or extra paper tray though :(.


It was really a 4+.  I picked it up for $1 ~ $10 at a ham fest.  I then 
maxed the memory and added PostScript, thus turning it into a 4M+.


The duplexer was interesting.  It interfaced with the back of the 
printer in place of the fold down back cover.  The extra paper tray was 
part of the duplexer and where the paper flipped around.  -  I think it 
went under the tray instead of out the top, then came back up and feed 
like the normal expansion tray.


I will have to keep that in mind. This paper was old - not sure how 
old but it was in the tray when I found the printer on the side of the 
road. So better to recycle it then risk it I think.


I'd be more worried about moisture with the paper.  But, sure, recycle 
it and replace it.


It may be "hot enough". They are certainly warm. And I don't detect them 
getting any hotter to touch as more printing goes on so this part could 
all be in my head.


I don't remember the 4[M][+] ever getting all that warm.

The 4Si, that would get really warm.  Especially if you were using the 
job jogger, duplexing, and printing reams at a time.


I can post it elsewhere if needed. It basically shows the picture getting 
darker with subsequent printings.


I created an account, got logged in, and see both pictures.

I don't see any typical roller related defects.

I am not sure how to quantify it but it looks solid on the drum. I will 
have to repeat the test with a "cool" printer and see if it still looks 
solid or not.


ACK

Never thought about it but the extra toner (I assume not all the toner 
is being transferred to every page of print) must get swept up back in 
to the cartridge somewhere, no?


I am guessing that you have an HV issue, and the toner is not coming out 
of the cartridge.


Not too bad. It is worth mentioning that the printer doesn't seem abused 
in its old life either. Only 65K of prints...


It's a younging.


Both of which should produce an error usually...


I thought so.  However, Dave M. indicates that HV problems /won't/ 
produce an error.


I thought about bad toner but that doesn't explain the improvement with 
time/prints. Or why it would go bad again after cooling down.


That doesn't sound like a toner cartridge issue to me.

I would say 5 - 10 minutes. Once I get good quality prints the subsequent 
pages all look great...


That tells me that it's not something mechanical.  I say that because it 
would be all the time.  (I guess a cold solder joint could be 
mechanical.  But I think that would present differently.)


Thanks that was quick! I am pulling out the HV portion now to take a 
look. If I understand correct the DC (LV) supplies everything else except 
the engine. Those all seem to be working fine. Cleaning contacts is easy 
(and cheap) so that will be my first fix unless I see something glaringly 
obvious with the caps on the HV.


Yep.  He's retired.


Thank you.


You're welcome.



--
Grant. . . .
unix || die


Re: Not DEC related but still hoping for some help: Problems w/ LJ 4+ Printer

2019-04-02 Thread Grant Taylor via cctalk

On 4/2/19 4:57 PM, Guy Dunphy via cctalk wrote:
One other tip that might be useful. Very commonly with old photocopiers 
and laser printers the rubber pick-up and paper feed rollers lose their 
'tack' and slip on the paper.  I found that briefly soaking them in 
teatree oil restores the 'tack' quite well. It soaks in and seems to 
have the right spread of rubber-soluble oils to keep the surface a 
little tacky.


Anyone else found other solvent/oils with similar effect?


I've never considered oil / solvents.  I'd worry about transference to 
paper.


I have taken the rubber parts off and boiled them.  Or at least put them 
in water as hot as I could get it.  (You can only do so much when you 
put water in a blank CD spindle lid in the low wattage microwave at work.)


This helps remove the accumulated acid from the paper.  In doing so, the 
rubber becomes more tacky again.


I found one boil cycle to yield good results.  Two cycles slightly 
better.  More than that and the RoI drops through the floor.




--
Grant. . . .
unix || die


Re: Not DEC related but still hoping for some help: Problems w/ LJ 4+ Printer

2019-04-02 Thread David Collins via cctalk
You could well have a temp sensitive HV supply or excess moisture in it that 
keeps the HT low until the warmth of operation dries it out. Given the problem 
returns each time, a temp sensitive HV sounds likely. 

Not sure how quickly you could remove and replace the supply but you might 
trying using freeze spray on the supply when the problem occurs and see if that 
fixes it temporarily. 

David Collins
+61 424 785 131

> On 3 Apr 2019, at 11:38 am, Dave Mabry via cctalk  
> wrote:
> 
> Ali via cctalk wrote on 4/2/2019 3:56 PM:
>> I rescued a LaserJet 4+ printer that I have been trying to restore.
>> Initially everything seemed ok and it seemed as if there may be just a bit
>> of an issue with paper pickup which I attributed to old paper in the tray.
>> 
>> However, soon I started getting the accordion paper jam which led me to
>> replacing all the rollers including the transfer roller. Now the paper flows
>> freely! However, I am having a new problem with printing. When I print, the
>> first 5-10 pages initially come out blank. The printer does not produce any
>> errors or error codes. The blank pages are warm (not hot though) as expected
>> out of a LJ.
>> 
>> After closer inspection it seems that the pages are printed SUPER light and
>> gradually get darker the more I use the printer continuously. Eventually the
>> printer starts printing continuous crisp black pages like new. This is a
>> whole page phenomenon (i.e. not gaps, missing areas, etc.).
>> 
>> A picture of the effect can be seen on VFC at:
>> www.vcfed.org/forum/attachment.php?attachmentid=52120=1554074105
>> 
>> Sorry for the poor quality picture.
>> 
>> Things I have checked/tried:
>> 
>> 1. Using a brand new NOS toner (according to HP toner does not go bad as
>> long as it was sealed - which this was)
>> 2. Swapping the new transfer roller for the old one - same problem, I have
>> to print out a bunch of pages until the printer starts acting normally.
>> 3. I have checked the HV and an image is being transferred to the drum on
>> the toner cartridge.
>> 4. A visual inspection of the fuser shows it to be ok.
>> 
>> Obviously this is happening printing demo pages so it has nothing to do with
>> computer, OS, SW, drivers, etc. Anybody run into this before? Any
>> ideas/suggestions. My Google fu turned up a bunch of discussions on the
>> laser door not being aligned correctly but that would seem to be a more
>> permanent issue i.e. unless you fixed the door no pages should print ever.
>> Mine gets better on its own after a number of pages are printed. Plus the
>> door and spring are fine - I checked them just in case.
>> 
>> I tried posting on FixYourOwnPrinter.com but for whatever reason the site
>> was not accepting the question. Any other forums you guys would recommend?
>> TIA!
>> 
>> -Ali
>> 
> 
> Just my little bit of input on this...the high voltage power supply is just 
> about the only thing that there is no error code for.  I had one fail and the 
> printer didn't flag any errors.  Changing the HV supply fixed it.
> 
> It sounds to me like your problem is related to the high voltage supply.
> 
> Dave
> 


Re: Not DEC related but still hoping for some help: Problems w/ LJ 4+ Printer

2019-04-02 Thread Dave Mabry via cctalk

Ali via cctalk wrote on 4/2/2019 3:56 PM:

I rescued a LaserJet 4+ printer that I have been trying to restore.
Initially everything seemed ok and it seemed as if there may be just a bit
of an issue with paper pickup which I attributed to old paper in the tray.

However, soon I started getting the accordion paper jam which led me to
replacing all the rollers including the transfer roller. Now the paper flows
freely! However, I am having a new problem with printing. When I print, the
first 5-10 pages initially come out blank. The printer does not produce any
errors or error codes. The blank pages are warm (not hot though) as expected
out of a LJ.

After closer inspection it seems that the pages are printed SUPER light and
gradually get darker the more I use the printer continuously. Eventually the
printer starts printing continuous crisp black pages like new. This is a
whole page phenomenon (i.e. not gaps, missing areas, etc.).

A picture of the effect can be seen on VFC at:
www.vcfed.org/forum/attachment.php?attachmentid=52120=1554074105

Sorry for the poor quality picture.

Things I have checked/tried:

1. Using a brand new NOS toner (according to HP toner does not go bad as
long as it was sealed - which this was)
2. Swapping the new transfer roller for the old one - same problem, I have
to print out a bunch of pages until the printer starts acting normally.
3. I have checked the HV and an image is being transferred to the drum on
the toner cartridge.
4. A visual inspection of the fuser shows it to be ok.

Obviously this is happening printing demo pages so it has nothing to do with
computer, OS, SW, drivers, etc. Anybody run into this before? Any
ideas/suggestions. My Google fu turned up a bunch of discussions on the
laser door not being aligned correctly but that would seem to be a more
permanent issue i.e. unless you fixed the door no pages should print ever.
Mine gets better on its own after a number of pages are printed. Plus the
door and spring are fine - I checked them just in case.

I tried posting on FixYourOwnPrinter.com but for whatever reason the site
was not accepting the question. Any other forums you guys would recommend?
TIA!

-Ali



Just my little bit of input on this...the high voltage power supply is 
just about the only thing that there is no error code for.  I had one 
fail and the printer didn't flag any errors.  Changing the HV supply 
fixed it.


It sounds to me like your problem is related to the high voltage supply.

Dave



RE: Not DEC related but still hoping for some help: Problems w/ LJ 4+ Printer

2019-04-02 Thread Ali via cctalk
Hello Guy,

> Or the drum isn't getting charged in the first place, before light
> exposure then toner dusting.
> A way to check this: while the machine is in mid-copy, cut the power
> then open it up and look at the drum.
> Is there a toner image adhered to the drum section between where the
> surface is image-exposed then dusted, and where it rolls against the
> paper?

As I alluded to in my OP I did do this test. When I looked at the drum after
I start getting normal prints there is an image. However, at Grant's
suggestion I also looked at it when the printer was first turned on. At this
point there is very minimal toner adhering to the drum. As I print more and
more an appropriate amount of toner seems to adhere to the drum explaining
the improving picture. What I am trying to determine is now if this is a
problem with a component in the cartridge (drum, corona wire, etc.) or is it
with the HV supply board.

> Btw, if the fuser roller isn't heated enough, the symptom is that the
> paper comes out with a normal image, except
> the toner wipes off with finger swipe. Since it's just sitting on the
> paper not stuck to it.

It is definitely not doing that. The toner is stuck on nice and tight - once
it eventually gets there.

> 
> Old toner cartridges should be given a strong end-to-end shaking before
> being put into use. Toner can settle in
> lumps and block the path to the duster.

I have done this multiple times. However, the problem reappears.

> While you have the machine apart, always clean all the optical path
> lens surfaces. Dust greatly reduces the print contrast. And because
> most machines use fan-blown air, dust gets everywhere that isn't
> absolutely airtight sealed.

I have done that as well. However, given that the quality improves with
repeated printing and then falls back to none after 5 to 10 minutes of
cooling I don't think dust is an issue.

> One other tip that might be useful. Very commonly with old photocopiers
> and laser printers the rubber pick-up and paper feed rollers lose their
> 'tack' and slip on the paper.  I found that briefly soaking them in
> teatree oil restores the 'tack' quite well. It soaks in and seems to
> have the right spread of rubber-soluble oils to keep the surface a
> little tacky.
> Anyone else found other solvent/oils with similar effect?

I have never tried the oil/solvent trick. However, I did replace all the
rollers on this printer due to a paper jam issue so I don't think that is
the problem.

Thanks for the input and the suggestions.

-Ali
-Ali






RE: Not DEC related but still hoping for some help: Problems w/ LJ 4+ Printer

2019-04-02 Thread Ali via cctalk
> Since you are presumably going to keep this printer, once you fix it,
> or
> at least use it for large jobs where wasting the first few pages isn't
> a
> big issue, I would suggest getting another cartridge.
> You will need it, eventually.
> And, it provides a simple test to support or reject the in-the-crtridge
> hypoothesis.
> 
> Trying another cartridge is almost always one of the first tests.

Fred, 

I am considering it but as my only source for a cartridge seems to be eBay
it may not make much of a difference either way (in terms of having to wait
for it to arrive and wondering if that's any good.. :)). I am going to order
a cartridge anyhow and in the mean time I may just recap the board for good
measure. Since this is not my usual cup of tea ordering parts is a pain. I
am ordering one offs and then paying for S so the total cost is a pin
compared to some guys who just have supplies in bins around...

> 
> Those are sweet printers.

Yes they are. Currently all of my main printers are rescues: a Color LJ
5500HDN, LJ 2100, LS 4Si and this one which is actually going to a family
member once I can guarantee trouble free printing... 

-Ali


> 
> 
> --
> Grumpy Ol' Fred   ci...@xenosoft.com



RE: Not DEC related but still hoping for some help: Problems w/ LJ 4+ Printer

2019-04-02 Thread Guy Dunphy via cctalk
Or the drum isn't getting charged in the first place, before light exposure 
then toner dusting.
A way to check this: while the machine is in mid-copy, cut the power then open 
it up and look at the drum.
Is there a toner image adhered to the drum section between where the surface is 
image-exposed then dusted, and where it rolls against the paper?

Btw, if the fuser roller isn't heated enough, the symptom is that the paper 
comes out with a normal image, except
the toner wipes off with finger swipe. Since it's just sitting on the paper not 
stuck to it.

Old toner cartridges should be given a strong end-to-end shaking before being 
put into use. Toner can settle in
lumps and block the path to the duster. 

While you have the machine apart, always clean all the optical path lens 
surfaces. Dust greatly reduces the print contrast. And because most machines 
use fan-blown air, dust gets everywhere that isn't absolutely airtight sealed.

One other tip that might be useful. Very commonly with old photocopiers and 
laser printers the rubber pick-up and paper feed rollers lose their 'tack' and 
slip on the paper.  I found that briefly soaking them in teatree oil restores 
the 'tack' quite well. It soaks in and seems to have the right spread of 
rubber-soluble oils to keep the surface a little tacky.
Anyone else found other solvent/oils with similar effect?

Guy

At 01:47 PM 2/04/2019 -0700, you wrote:
>>If I'm not mistaken, high voltage capacitors on power supply. The corona wire 
>>isn't >charging the paper, so the image doesn't get transferred from the 
>>cylinder to the paper to >be pressed/fused in the fusor.
>
>
>Alexander,
>
>Thanks for the reply. Grant also suggested the same thing. I am turning the 
>printer upside down as I write this to pull out the HV and see if anything 
>looks bad from the get go. Thanks!
>
>-Ali
>
>
>
>


RE: Not DEC related but still hoping for some help: Problems w/ LJ 4+ Printer

2019-04-02 Thread Ali via cctalk
> 
> """
>   - Bad / dirty contacts to the hi voltage
>   - Bad high voltage
>   - Bad DC power supply.
> """


Grant,

So I took out the HV board and it was super dirty (I added pictures on the 
thread in VCF at 
www.vcfed.org/forum/showthread.php?69109-Help-with-LJ-4-Printer-Repair-Please=564565
 ). 

Nothing that should really prevent electrical flow but I cleaned it out anyhow. 
Re-installed and the issue remained. 

While the printer was cold I ran another HV test and interestingly the toner 
drum had a very faint picture on the drum. So it looks like the toner is not 
being deposited on the drum appropriately until something "warms up". The 
question now is, is this a toner problem (since I believe the corona wire is in 
the cartridge) or a HV problem. Since I am not getting error codes I am 
guessing the cartridge is bad for one reason or another How likely is that 
in your experience vs. the HV board going bad and just not erroring out? Two of 
the caps look like they may have leaked on the HV board (see the stains on the 
PCB in the before picture?). However, I don't see any bulging capacitors or 
anything blown. Thanks.

-Ali 



RE: Not DEC related but still hoping for some help: Problems w/ LJ 4+ Printer

2019-04-02 Thread Ali via cctalk
>If I'm not mistaken, high voltage capacitors on power supply. The corona wire 
>isn't >charging the paper, so the image doesn't get transferred from the 
>cylinder to the paper to >be pressed/fused in the fusor.


Alexander,

Thanks for the reply. Grant also suggested the same thing. I am turning the 
printer upside down as I write this to pull out the HV and see if anything 
looks bad from the get go. Thanks!

-Ali





RE: Not DEC related but still hoping for some help: Problems w/ LJ 4+ Printer

2019-04-02 Thread Ali via cctalk
Grant, 

> I miss my 4M+ with duplexer and extra paper tray.  :-(

Yes, these guys were built like tanks. This one acts as a 4M now because I 
added the PS module to it and it has local talk support. No duplexer or extra 
paper tray though :(.

> I've found that the age of the paper isn't as important as any dust
> accumulated on the top sheet.

I will have to keep that in mind. This paper was old - not sure how old but it 
was in the tray when I found the printer on the side of the road. So better to 
recycle it then risk it I think.

> I thought that there was a temperature sensor to detect how hot the
> fuser is and error if it's not warm enough.

It may be "hot enough". They are certainly warm. And I don't detect them 
getting any hotter to touch as more printing goes on so this part could all be 
in my head.

 
> I can't sign in to look at the picture.  If I can, I'll look at it
> later.

I can post it elsewhere if needed. It basically shows the picture getting 
darker with subsequent printings.
 
> How dark is the image that's being transferred to the drum?
I am not sure how to quantify it but it looks solid on the drum. I will have to 
repeat the test with a "cool" printer and see if it still looks solid or not.

> If the normal image is being transferred and toner is being consumed, I
> would wonder where the toner is going.

Never thought about it but the extra toner (I assume not all the toner is being 
transferred to every page of print) must get swept up back in to the cartridge 
somewhere, no?

> 
> How clean / dirty is the fuser cleaning pad?

Not too bad. It is worth mentioning that the printer doesn't seem abused in its 
old life either. Only 65K of prints...

> The things that come to mind are shifting High Voltage (…) and
> temperature.

Both of which should produce an error usually...

> 
> The other thing that comes to mind is possibly toner caked up in the
> toner cartridge.

I thought about bad toner but that doesn't explain the improvement with 
time/prints. Or why it would go bad again after cooling down.

> 
> How long can you wait after getting a good printout before they start
> to
> fade again?  (Assuming the printer stays on.)

I would say 5 - 10 minutes. Once I get good quality prints the subsequent pages 
all look great...

> I'll share your email with a friend who was a certified HP LaserJet
> repairman.  (I just pretended to be one a couple of jobs ago).

...
> My friend replied with the following:
>"""
>  - Bad / dirty contacts to the hi voltage
>  - Bad high voltage
>  - Bad DC power supply. 
> 
> 
> --

Thanks that was quick! I am pulling out the HV portion now to take a look. If I 
understand correct the DC (LV) supplies everything else except the engine. 
Those all seem to be working fine. Cleaning contacts is easy (and cheap) so 
that will be my first fix unless I see something glaringly obvious with the 
caps on the HV.

Thank you.

-Ali



Re: Not DEC related but still hoping for some help: Problems w/ LJ 4+ Printer

2019-04-02 Thread Grant Taylor via cctalk

On 4/2/19 2:09 PM, Grant Taylor via cctalk wrote:
I'll share your email with a friend who was a certified HP LaserJet 
repairman.  (I just pretended to be one a couple of jobs ago).


My friend replied with the following:

"""
 - Bad / dirty contacts to the hi voltage
 - Bad high voltage
 - Bad DC power supply.
"""



--
Grant. . . .
unix || die


Re: Not DEC related but still hoping for some help: Problems w/ LJ 4+ Printer

2019-04-02 Thread Grant Taylor via cctalk

On 4/2/19 1:56 PM, Ali via cctalk wrote:

I rescued a LaserJet 4+ printer that I have been trying to restore.


I miss my 4M+ with duplexer and extra paper tray.  :-(

Initially everything seemed ok and it seemed as if there may be just a bit 
of an issue with paper pickup which I attributed to old paper in the tray.


I've found that the age of the paper isn't as important as any dust 
accumulated on the top sheet.


However, soon I started getting the accordion paper jam which led me to 
replacing all the rollers including the transfer roller. Now the paper 
flows freely!


Ya.

However, I am having a new problem with printing. When I print, the 
first 5-10 pages initially come out blank. The printer does not produce 
any errors or error codes. The blank pages are warm (not hot though) 
as expected out of a LJ.


I thought that there was a temperature sensor to detect how hot the 
fuser is and error if it's not warm enough.


After closer inspection it seems that the pages are printed 
SUPER light and gradually get darker the more I use the printer 
continuously. Eventually the printer starts printing continuous crisp 
black pages like new. This is a whole page phenomenon (i.e. not gaps, 
missing areas, etc.).


What‽

I would question if there is an issue with the High Voltage and 
transferring from the transfer roller to the paper.  But you said you 
checked the High Voltage.  I thought the printer would detect this error 
condition too.


A picture of the effect can be seen on VFC at: 
www.vcfed.org/forum/attachment.php?attachmentid=52120=1554074105


Sorry for the poor quality picture.


I can't sign in to look at the picture.  If I can, I'll look at it later.


Things I have checked/tried:

1. Using a brand new NOS toner (according to HP toner does not go bad 
as long as it was sealed - which this was)
2. Swapping the new transfer roller for the old one - same problem, I have 
to print out a bunch of pages until the printer starts acting normally.
3. I have checked the HV and an image is being transferred to the drum 
on the toner cartridge.


How dark is the image that's being transferred to the drum?

If the normal image is being transferred and toner is being consumed, I 
would wonder where the toner is going.


How clean / dirty is the fuser cleaning pad?


4. A visual inspection of the fuser shows it to be ok.


This doesn't sound like a fuser issue that I recall.  Unless it's not 
warm enough.  (Again, the printer should detect this.)


Obviously this is happening printing demo pages so it has nothing to do 
with computer, OS, SW, drivers, etc.

Agreed.

Anybody run into this before? Any ideas/suggestions. My Google fu turned 
up a bunch of discussions on the laser door not being aligned correctly 
but that would seem to be a more permanent issue i.e. unless you fixed 
the door no pages should print ever.


Agreed.

Mine gets better on its own after a number of pages are printed. Plus 
the door and spring are fine - I checked them just in case.


So, it needs to be something that can change while the printer is operating.

The things that come to mind are shifting High Voltage (…) and temperature.

The other thing that comes to mind is possibly toner caked up in the 
toner cartridge.


How long can you wait after getting a good printout before they start to 
fade again?  (Assuming the printer stays on.)


I tried posting on FixYourOwnPrinter.com but for whatever reason the 
site was not accepting the question. Any other forums you guys would 
recommend?  TIA!


I'll share your email with a friend who was a certified HP LaserJet 
repairman.  (I just pretended to be one a couple of jobs ago).




--
Grant. . . .
unix || die


Re: Not DEC related but still hoping for some help: Problems w/ LJ 4+ Printer

2019-04-02 Thread Alexandre Souza via cctalk
If I'm not mistaken, high voltage capacitors on power supply. The corona
wire isn't charging the paper, so the image doesn't get transfered from the
cylinder to the paper to be pressed/fused in the fusor.

---8<---Corte aqui---8<---
http://www.tabajara-labs.blogspot.com
http://www.tabalabs.com.br
---8<---Corte aqui---8<---


Em ter, 2 de abr de 2019 às 16:56, Ali via cctalk 
escreveu:

> I rescued a LaserJet 4+ printer that I have been trying to restore.
> Initially everything seemed ok and it seemed as if there may be just a bit
> of an issue with paper pickup which I attributed to old paper in the tray.
>
> However, soon I started getting the accordion paper jam which led me to
> replacing all the rollers including the transfer roller. Now the paper
> flows
> freely! However, I am having a new problem with printing. When I print, the
> first 5-10 pages initially come out blank. The printer does not produce any
> errors or error codes. The blank pages are warm (not hot though) as
> expected
> out of a LJ.
>
> After closer inspection it seems that the pages are printed SUPER light and
> gradually get darker the more I use the printer continuously. Eventually
> the
> printer starts printing continuous crisp black pages like new. This is a
> whole page phenomenon (i.e. not gaps, missing areas, etc.).
>
> A picture of the effect can be seen on VFC at:
> www.vcfed.org/forum/attachment.php?attachmentid=52120=1554074105
>
> Sorry for the poor quality picture.
>
> Things I have checked/tried:
>
> 1. Using a brand new NOS toner (according to HP toner does not go bad as
> long as it was sealed - which this was)
> 2. Swapping the new transfer roller for the old one - same problem, I have
> to print out a bunch of pages until the printer starts acting normally.
> 3. I have checked the HV and an image is being transferred to the drum on
> the toner cartridge.
> 4. A visual inspection of the fuser shows it to be ok.
>
> Obviously this is happening printing demo pages so it has nothing to do
> with
> computer, OS, SW, drivers, etc. Anybody run into this before? Any
> ideas/suggestions. My Google fu turned up a bunch of discussions on the
> laser door not being aligned correctly but that would seem to be a more
> permanent issue i.e. unless you fixed the door no pages should print ever.
> Mine gets better on its own after a number of pages are printed. Plus the
> door and spring are fine - I checked them just in case.
>
> I tried posting on FixYourOwnPrinter.com but for whatever reason the site
> was not accepting the question. Any other forums you guys would recommend?
> TIA!
>
> -Ali
>
>
>
>