Re: Stus-List Advise on cutting fiberglass
There are a lot of sources for ‘fein’ tools, such as Lowe’s and I’m sure Home Depot. I got one at Harbor Freight, figuring it will outlive me for the few cuts I will use it for. Gary From: CnC-List [mailto:cnc-list-boun...@cnc-list.com] On Behalf Of Dave S via CnC-List Sent: Sunday, April 9, 2017 7:38 AM To: C Stus List <cnc-list@cnc-list.com>; Rick Brass <rickbr...@earthlink.net> Cc: Dave S <syerd...@gmail.com> Subject: Re: Stus-List Advise on cutting fiberglass Rick - two tools. Small angle grinder with zip disc (for fast and blast) and for precise surgery absolutely, the fein multi tool with a really good circular bimetal blade. Angle grinder with rubber pad and abrasive disks for surface prep, shaping edges. Those two tools, plus the judicious use of a hole saw (to radius corners) are all you really need. The fein multi tool was conceived by the gods for this kind of work, and using it is a life changing experience. .;-) For glass work itself a few thoughts here: http://cncwindstar.blogspot.ca/p/making-fibreglass-parts.html Dave From: Rick Brass <rickbr...@earthlink.net <mailto:rickbr...@earthlink.net> > To: <cnc-list@cnc-list.com <mailto:cnc-list@cnc-list.com> > Cc: Bcc: Date: Sat, 8 Apr 2017 23:58:25 -0400 Subject: Stus-List Advise on cutting fiberglass As background, I installed an opening port on Imzadi to replace a fixed aluminum framed portlight, and it didn’t go to my expectations. I had to expand the existing opening by a small margin, and decided that I could use my handy dandy Dremel tool to cut the fiberglass laminate. But the cut I got was far from smooth and straight. So I decided I’d put off installing the other three ports until I figured out a better way of doing it. I have three current projects that will require me to cut laminate: additional opening ports, removing the inner skin on the cockpit locker covers so I can replace rotted core, and making a propane locker. So my question is: What would be the best tool for getting smooth straight cuts in fiberglass laminate? A friend in the boat repair business will loan me his Rotozip, but I’m not confident that I would get better cuts that I did on the window opening (operator error, I freely admit). Dremel (among others) makes a mini circular saw that looks almost ideal for making shallow, straight cuts. But corners might be a problem. A vibrating multi-tool (I still think of it as a Fein tool) seems like a real possibility, plus having a lot of uses on other projects. But I’m not sure how well it will cut fiberglass. You guys are the experts. What tool should I buy (or borrow)? Rick Brass Imzadi C 38 mk 2 la Belle Aurore C 25 mk1 Washington, NC ___ This list is supported by the generous donations of our members. If you wish to make a contribution to offset our costs, please go to: https://www.paypal.me/stumurray All Contributions are greatly appreciated!
Re: Stus-List Advise on cutting fiberglass
After a couple decades of marine repair, I own and have used most of the tools mentioned so far. The one I do NOT like is the Rotozip. Having said that, my choices for a straight cut would be a vibrating saw or a jigsaw. Slight tilt toward the vibrating saw. My choice of jigsaw is the Bosch 1587VS (1587AVS is the offshore manufactured version currently offered). IMHO, it is superior to the other brands. For rounded corners, drill with appropriate size then connect with one of the above. For simply enlarging an existing hole, a rasp style tool works well. Patience is critical. Finally, a Dremel with a carbide bit works well for small adjustments. Dennis C. On Sat, Apr 8, 2017 at 10:58 PM, Rick Brass via CnC-List < cnc-list@cnc-list.com> wrote: > As background, I installed an opening port on Imzadi to replace a fixed > aluminum framed portlight, and it didn’t go to my expectations. I had to > expand the existing opening by a small margin, and decided that I could use > my handy dandy Dremel tool to cut the fiberglass laminate. But the cut I > got was far from smooth and straight. So I decided I’d put off installing > the other three ports until I figured out a better way of doing it. > > > > I have three current projects that will require me to cut laminate: > additional opening ports, removing the inner skin on the cockpit locker > covers so I can replace rotted core, and making a propane locker. So my > question is: What would be the best tool for getting smooth straight cuts > in fiberglass laminate? > > > > A friend in the boat repair business will loan me his Rotozip, but I’m not > confident that I would get better cuts that I did on the window opening > (operator error, I freely admit). > > > > Dremel (among others) makes a mini circular saw that looks almost ideal > for making shallow, straight cuts. But corners might be a problem. > > > > A vibrating multi-tool (I still think of it as a Fein tool) seems like a > real possibility, plus having a lot of uses on other projects. But I’m not > sure how well it will cut fiberglass. > > > > You guys are the experts. What tool should I buy (or borrow)? > > > > Rick Brass > > *Imzadi *C 38 mk 2 > > *la Belle Aurore *C 25 mk1 > > Washington, NC > > > > ___ > > This list is supported by the generous donations of our members. If you > wish to make a contribution to offset our costs, please go to: > https://www.paypal.me/stumurray > > All Contributions are greatly appreciated! > > ___ This list is supported by the generous donations of our members. If you wish to make a contribution to offset our costs, please go to: https://www.paypal.me/stumurray All Contributions are greatly appreciated!
Re: Stus-List Advise on cutting fiberglass
When you drill a hole, don't forget to chamfer it to prevent hairline cracks from appearing in the gel coat. Dremel tools with little grinding discs are great for small cuts in thin glass like interior liner etc. Also great for fixing those hairline cracks. When I rebuilt the front of my keel box I used a grinder with a flapper sander disc to remove the outer skin and all the damaged fill material inside. This worked really well and provided a lot of control. Brent 27-5 Lake Winnipeg. Sent from my iPhone > On Apr 9, 2017, at 6:44 AM, Joel Aronson via CnC-List> wrote: > > Rick > > I want one of those mini circular saws but have not found a project for one. > If Cutting the skin for a recore it should work well because it will make a > thinner cut than the Fein. The mini circular, router or jigsaw should work > for enlarging the opening. > > Joel > > -- > Joel > 301 541 8551 > ___ > > This list is supported by the generous donations of our members. If you wish > to make a contribution to offset our costs, please go to: > https://www.paypal.me/stumurray > > All Contributions are greatly appreciated! ___ This list is supported by the generous donations of our members. If you wish to make a contribution to offset our costs, please go to: https://www.paypal.me/stumurray All Contributions are greatly appreciated!
Re: Stus-List Advise on cutting fiberglass
Rick, Whatever tool you choose for straight cuts I would recommend starting by drilling out corners with an appropriately sized hole saw, that is with radius you want for corners. You probably already know this, but don't leave square corners in the cut out as they will Crack and the cracks migrate under stress. Bill Walker CnC 36 Pentwater, Mi Original message From: Rick Brass via CnC-List <cnc-list@cnc-list.com> Date: 4/8/17 20:58 (GMT-08:00) To: cnc-list@cnc-list.com Cc: Rick Brass <rickbr...@earthlink.net> Subject: Stus-List Advise on cutting fiberglass As background, I installed an opening port on Imzadi to replace a fixed aluminum framed portlight, and it didn’t go to my expectations. I had to expand the existing opening by a small margin, and decided that I could use my handy dandy Dremel tool to cut the fiberglass laminate. But the cut I got was far from smooth and straight. So I decided I’d put off installing the other three ports until I figured out a better way of doing it. I have three current projects that will require me to cut laminate: additional opening ports, removing the inner skin on the cockpit locker covers so I can replace rotted core, and making a propane locker. So my question is: What would be the best tool for getting smooth straight cuts in fiberglass laminate? A friend in the boat repair business will loan me his Rotozip, but I’m not confident that I would get better cuts that I did on the window opening (operator error, I freely admit). Dremel (among others) makes a mini circular saw that looks almost ideal for making shallow, straight cuts. But corners might be a problem. A vibrating multi-tool (I still think of it as a Fein tool) seems like a real possibility, plus having a lot of uses on other projects. But I’m not sure how well it will cut fiberglass. You guys are the experts. What tool should I buy (or borrow)? Rick Brass Imzadi C 38 mk 2 la Belle Aurore C 25 mk1 Washington, NC ___ This list is supported by the generous donations of our members. If you wish to make a contribution to offset our costs, please go to: https://www.paypal.me/stumurray All Contributions are greatly appreciated! Sent from AOL Mobile Mail___ This list is supported by the generous donations of our members. If you wish to make a contribution to offset our costs, please go to: https://www.paypal.me/stumurray All Contributions are greatly appreciated!
Re: Stus-List Advise on cutting fiberglass
Rick I want one of those mini circular saws but have not found a project for one. If Cutting the skin for a recore it should work well because it will make a thinner cut than the Fein. The mini circular, router or jigsaw should work for enlarging the opening. Joel On Sun, Apr 9, 2017 at 7:38 AM Dave S via CnC-List <cnc-list@cnc-list.com> wrote: > Rick - two tools. Small angle grinder with zip disc (for fast and blast) > and for precise surgery absolutely, the fein multi tool with a really good > circular bimetal blade. Angle grinder with rubber pad and abrasive disks > for surface prep, shaping edges. > > Those two tools, plus the judicious use of a hole saw (to radius corners) > are all you really need. > > The fein multi tool was conceived by the gods for this kind of work, and > using it is a life changing experience. .;-) > > For glass work itself a few thoughts here: > > http://cncwindstar.blogspot.ca/p/making-fibreglass-parts.html > > Dave > > > > From: Rick Brass <rickbr...@earthlink.net> > To: <cnc-list@cnc-list.com> > Cc: > Bcc: > Date: Sat, 8 Apr 2017 23:58:25 -0400 > > Subject: Stus-List Advise on cutting fiberglass > > As background, I installed an opening port on Imzadi to replace a fixed > aluminum framed portlight, and it didn’t go to my expectations. I had to > expand the existing opening by a small margin, and decided that I could use > my handy dandy Dremel tool to cut the fiberglass laminate. But the cut I > got was far from smooth and straight. So I decided I’d put off installing > the other three ports until I figured out a better way of doing it. > > > > I have three current projects that will require me to cut laminate: > additional opening ports, removing the inner skin on the cockpit locker > covers so I can replace rotted core, and making a propane locker. So my > question is: What would be the best tool for getting smooth straight cuts > in fiberglass laminate? > > > > A friend in the boat repair business will loan me his Rotozip, but I’m not > confident that I would get better cuts that I did on the window opening > (operator error, I freely admit). > > > > Dremel (among others) makes a mini circular saw that looks almost ideal > for making shallow, straight cuts. But corners might be a problem. > > > > A vibrating multi-tool (I still think of it as a Fein tool) seems like a > real possibility, plus having a lot of uses on other projects. But I’m not > sure how well it will cut fiberglass. > > > > You guys are the experts. What tool should I buy (or borrow)? > > > > Rick Brass > > *Imzadi *C 38 mk 2 > > *la Belle Aurore *C 25 mk1 > > Washington, NC > ___ > > This list is supported by the generous donations of our members. If you > wish to make a contribution to offset our costs, please go to: > https://www.paypal.me/stumurray > > All Contributions are greatly appreciated! > -- Joel 301 541 8551 ___ This list is supported by the generous donations of our members. If you wish to make a contribution to offset our costs, please go to: https://www.paypal.me/stumurray All Contributions are greatly appreciated!
Re: Stus-List Advise on cutting fiberglass
One of those multitools, jigsaw, portable circular saw for large sections, and Dremmel circular wheel ones with blades. On Apr 8, 2017 11:59 PM, "Rick Brass via CnC-List"wrote: As background, I installed an opening port on Imzadi to replace a fixed aluminum framed portlight, and it didn’t go to my expectations. I had to expand the existing opening by a small margin, and decided that I could use my handy dandy Dremel tool to cut the fiberglass laminate. But the cut I got was far from smooth and straight. So I decided I’d put off installing the other three ports until I figured out a better way of doing it. I have three current projects that will require me to cut laminate: additional opening ports, removing the inner skin on the cockpit locker covers so I can replace rotted core, and making a propane locker. So my question is: What would be the best tool for getting smooth straight cuts in fiberglass laminate? A friend in the boat repair business will loan me his Rotozip, but I’m not confident that I would get better cuts that I did on the window opening (operator error, I freely admit). Dremel (among others) makes a mini circular saw that looks almost ideal for making shallow, straight cuts. But corners might be a problem. A vibrating multi-tool (I still think of it as a Fein tool) seems like a real possibility, plus having a lot of uses on other projects. But I’m not sure how well it will cut fiberglass. You guys are the experts. What tool should I buy (or borrow)? Rick Brass *Imzadi *C 38 mk 2 *la Belle Aurore *C 25 mk1 Washington, NC ___ This list is supported by the generous donations of our members. If you wish to make a contribution to offset our costs, please go to: https://www.paypal.me/stumurray All Contributions are greatly appreciated! ___ This list is supported by the generous donations of our members. If you wish to make a contribution to offset our costs, please go to: https://www.paypal.me/stumurray All Contributions are greatly appreciated!
Re: Stus-List Advise on cutting fiberglass
Rick - two tools. Small angle grinder with zip disc (for fast and blast) and for precise surgery absolutely, the fein multi tool with a really good circular bimetal blade. Angle grinder with rubber pad and abrasive disks for surface prep, shaping edges. Those two tools, plus the judicious use of a hole saw (to radius corners) are all you really need. The fein multi tool was conceived by the gods for this kind of work, and using it is a life changing experience. .;-) For glass work itself a few thoughts here: http://cncwindstar.blogspot.ca/p/making-fibreglass-parts.html Dave From: Rick Brass <rickbr...@earthlink.net> To: <cnc-list@cnc-list.com> Cc: Bcc: Date: Sat, 8 Apr 2017 23:58:25 -0400 Subject: Stus-List Advise on cutting fiberglass As background, I installed an opening port on Imzadi to replace a fixed aluminum framed portlight, and it didn’t go to my expectations. I had to expand the existing opening by a small margin, and decided that I could use my handy dandy Dremel tool to cut the fiberglass laminate. But the cut I got was far from smooth and straight. So I decided I’d put off installing the other three ports until I figured out a better way of doing it. I have three current projects that will require me to cut laminate: additional opening ports, removing the inner skin on the cockpit locker covers so I can replace rotted core, and making a propane locker. So my question is: What would be the best tool for getting smooth straight cuts in fiberglass laminate? A friend in the boat repair business will loan me his Rotozip, but I’m not confident that I would get better cuts that I did on the window opening (operator error, I freely admit). Dremel (among others) makes a mini circular saw that looks almost ideal for making shallow, straight cuts. But corners might be a problem. A vibrating multi-tool (I still think of it as a Fein tool) seems like a real possibility, plus having a lot of uses on other projects. But I’m not sure how well it will cut fiberglass. You guys are the experts. What tool should I buy (or borrow)? Rick Brass *Imzadi *C 38 mk 2 *la Belle Aurore *C 25 mk1 Washington, NC ___ This list is supported by the generous donations of our members. If you wish to make a contribution to offset our costs, please go to: https://www.paypal.me/stumurray All Contributions are greatly appreciated!
Re: Stus-List Advise on cutting fiberglass
Rick, when I did my portlights I tried a bunch of different methods to cut the openings. By far the best blade you can use to cut fiberglass with a jigsaw is called Sterling - Glass-fab blades #87072 has the Bosch shank & #82032 will fit the B They cut clean and relatively quick and hold up very well. I used 1 blade to cut all four portlights. James Delaney 1976 C 38 Oriental, NC On 4/8/2017 11:58 PM, Rick Brass via CnC-List wrote: As background, I installed an opening port on Imzadi to replace a fixed aluminum framed portlight, and it didn’t go to my expectations. I had to expand the existing opening by a small margin, and decided that I could use my handy dandy Dremel tool to cut the fiberglass laminate. But the cut I got was far from smooth and straight. So I decided I’d put off installing the other three ports until I figured out a better way of doing it. I have three current projects that will require me to cut laminate: additional opening ports, removing the inner skin on the cockpit locker covers so I can replace rotted core, and making a propane locker. So my question is: What would be the best tool for getting smooth straight cuts in fiberglass laminate? A friend in the boat repair business will loan me his Rotozip, but I’m not confident that I would get better cuts that I did on the window opening (operator error, I freely admit). Dremel (among others) makes a mini circular saw that looks almost ideal for making shallow, straight cuts. But corners might be a problem. A vibrating multi-tool (I still think of it as a Fein tool) seems like a real possibility, plus having a lot of uses on other projects. But I’m not sure how well it will cut fiberglass. You guys are the experts. What tool should I buy (or borrow)? Rick Brass *Imzadi *C 38 mk 2 *la Belle Aurore *C 25 mk1 Washington, NC ___ This list is supported by the generous donations of our members. If you wish to make a contribution to offset our costs, please go to: https://www.paypal.me/stumurray All Contributions are greatly appreciated! ___ This list is supported by the generous donations of our members. If you wish to make a contribution to offset our costs, please go to: https://www.paypal.me/stumurray All Contributions are greatly appreciated!
Re: Stus-List Advise on cutting fiberglass
I recently made ceiling panels out of FRP (fiberglass reinforced plastic) using a saber saw with a fine tooth blade. The blade will be ruined by the time you're finished, but blades are cheap. You can touch up the cut with sandpaper. There are router bits for laminate, but I think they're for beveling the edge of the laminate, Alan Bergen 35 Mk III Thirsty Rose City YC Portland. OR On Sat, Apr 8, 2017 at 8:58 PM, Rick Brass via CnC-List < cnc-list@cnc-list.com> wrote: > As background, I installed an opening port on Imzadi to replace a fixed > aluminum framed portlight, and it didn’t go to my expectations. I had to > expand the existing opening by a small margin, and decided that I could use > my handy dandy Dremel tool to cut the fiberglass laminate. But the cut I > got was far from smooth and straight. So I decided I’d put off installing > the other three ports until I figured out a better way of doing it. > > > > I have three current projects that will require me to cut laminate: > additional opening ports, removing the inner skin on the cockpit locker > covers so I can replace rotted core, and making a propane locker. So my > question is: What would be the best tool for getting smooth straight cuts > in fiberglass laminate? > > > > A friend in the boat repair business will loan me his Rotozip, but I’m not > confident that I would get better cuts that I did on the window opening > (operator error, I freely admit). > > > > Dremel (among others) makes a mini circular saw that looks almost ideal > for making shallow, straight cuts. But corners might be a problem. > > > > A vibrating multi-tool (I still think of it as a Fein tool) seems like a > real possibility, plus having a lot of uses on other projects. But I’m not > sure how well it will cut fiberglass. > > > > You guys are the experts. What tool should I buy (or borrow)? > > > > Rick Brass > > *Imzadi *C 38 mk 2 > > *la Belle Aurore *C 25 mk1 > > Washington, NC > > > > ___ > > This list is supported by the generous donations of our members. If you > wish to make a contribution to offset our costs, please go to: > https://urldefense.proofpoint.com/v2/url?u=https-3A__www. > paypal.me_stumurray=DwICAg=clK7kQUTWtAVEOVIgvi0NU5BOUHhpN > 0H8p7CSfnc_gI=9w3G7Cf8YfQnrjmtuNxwDJYr3JMv9f > 1pAfgAJ9xXYQQ=-FqPHQoenzWOM-wiezGuLlNYMkB_uD-gAlhoxsmYJ60=Ft8xUqiB_- > GIF1XqVIPfJyYCK89bxAe_Uwxen3JgDKY= > > All Contributions are greatly appreciated! > > -- Alan Bergen 35 Mk III Thirsty Rose City YC Portland, OR ___ This list is supported by the generous donations of our members. If you wish to make a contribution to offset our costs, please go to: https://www.paypal.me/stumurray All Contributions are greatly appreciated!
Re: Stus-List Advise on cutting fiberglass
For enlarging an existing hole, either a router running against a guide, or my favourite, a 2" sanding drum chucked in a drill. With 80 grit sleeves it will cut scary quick, with 120 grit you get fast and controlled grinding without chipping the gel coat. A shop vac is very handy to catch the debris otherwise it gets everywhere. Jim Watts Paradigm Shift C 35 Mk III Victoria, BC On 8 April 2017 at 21:07, svpegasus38 via CnC-List <cnc-list@cnc-list.com> wrote: > A friend in the plastic/fibreglass industry uses tools for cutting ceramic > tile. I tried them and they work great. Just go slow so as not to over heat > the cutting edge. > > > > Sent from my T-Mobile 4G LTE Device > Doug Mountjoy > POYC > Pegasus > Lf38 > > Original message > From: Rick Brass via CnC-List <cnc-list@cnc-list.com> > Date: 4/8/17 20:58 (GMT-08:00) > To: cnc-list@cnc-list.com > Cc: Rick Brass <rickbr...@earthlink.net> > Subject: Stus-List Advise on cutting fiberglass > > As background, I installed an opening port on Imzadi to replace a fixed > aluminum framed portlight, and it didn’t go to my expectations. I had to > expand the existing opening by a small margin, and decided that I could use > my handy dandy Dremel tool to cut the fiberglass laminate. But the cut I > got was far from smooth and straight. So I decided I’d put off installing > the other three ports until I figured out a better way of doing it. > > > > I have three current projects that will require me to cut laminate: > additional opening ports, removing the inner skin on the cockpit locker > covers so I can replace rotted core, and making a propane locker. So my > question is: What would be the best tool for getting smooth straight cuts > in fiberglass laminate? > > > > A friend in the boat repair business will loan me his Rotozip, but I’m not > confident that I would get better cuts that I did on the window opening > (operator error, I freely admit). > > > > Dremel (among others) makes a mini circular saw that looks almost ideal > for making shallow, straight cuts. But corners might be a problem. > > > > A vibrating multi-tool (I still think of it as a Fein tool) seems like a > real possibility, plus having a lot of uses on other projects. But I’m not > sure how well it will cut fiberglass. > > > > You guys are the experts. What tool should I buy (or borrow)? > > > > Rick Brass > > *Imzadi *C 38 mk 2 > > *la Belle Aurore *C 25 mk1 > > Washington, NC > > > > ___ > > This list is supported by the generous donations of our members. If you > wish to make a contribution to offset our costs, please go to: > https://www.paypal.me/stumurray > > All Contributions are greatly appreciated! > > ___ This list is supported by the generous donations of our members. If you wish to make a contribution to offset our costs, please go to: https://www.paypal.me/stumurray All Contributions are greatly appreciated!
Re: Stus-List Advise on cutting fiberglass
A friend in the plastic/fibreglass industry uses tools for cutting ceramic tile. I tried them and they work great. Just go slow so as not to over heat the cutting edge. Sent from my T-Mobile 4G LTE DeviceDoug Mountjoy POYC Pegasus Lf38 Original message From: Rick Brass via CnC-List <cnc-list@cnc-list.com> Date: 4/8/17 20:58 (GMT-08:00) To: cnc-list@cnc-list.com Cc: Rick Brass <rickbr...@earthlink.net> Subject: Stus-List Advise on cutting fiberglass As background, I installed an opening port on Imzadi to replace a fixed aluminum framed portlight, and it didn’t go to my expectations. I had to expand the existing opening by a small margin, and decided that I could use my handy dandy Dremel tool to cut the fiberglass laminate. But the cut I got was far from smooth and straight. So I decided I’d put off installing the other three ports until I figured out a better way of doing it. I have three current projects that will require me to cut laminate: additional opening ports, removing the inner skin on the cockpit locker covers so I can replace rotted core, and making a propane locker. So my question is: What would be the best tool for getting smooth straight cuts in fiberglass laminate? A friend in the boat repair business will loan me his Rotozip, but I’m not confident that I would get better cuts that I did on the window opening (operator error, I freely admit). Dremel (among others) makes a mini circular saw that looks almost ideal for making shallow, straight cuts. But corners might be a problem. A vibrating multi-tool (I still think of it as a Fein tool) seems like a real possibility, plus having a lot of uses on other projects. But I’m not sure how well it will cut fiberglass. You guys are the experts. What tool should I buy (or borrow)? Rick BrassImzadi C 38 mk 2la Belle Aurore C 25 mk1Washington, NC ___ This list is supported by the generous donations of our members. If you wish to make a contribution to offset our costs, please go to: https://www.paypal.me/stumurray All Contributions are greatly appreciated!
Stus-List Advise on cutting fiberglass
As background, I installed an opening port on Imzadi to replace a fixed aluminum framed portlight, and it didn't go to my expectations. I had to expand the existing opening by a small margin, and decided that I could use my handy dandy Dremel tool to cut the fiberglass laminate. But the cut I got was far from smooth and straight. So I decided I'd put off installing the other three ports until I figured out a better way of doing it. I have three current projects that will require me to cut laminate: additional opening ports, removing the inner skin on the cockpit locker covers so I can replace rotted core, and making a propane locker. So my question is: What would be the best tool for getting smooth straight cuts in fiberglass laminate? A friend in the boat repair business will loan me his Rotozip, but I'm not confident that I would get better cuts that I did on the window opening (operator error, I freely admit). Dremel (among others) makes a mini circular saw that looks almost ideal for making shallow, straight cuts. But corners might be a problem. A vibrating multi-tool (I still think of it as a Fein tool) seems like a real possibility, plus having a lot of uses on other projects. But I'm not sure how well it will cut fiberglass. You guys are the experts. What tool should I buy (or borrow)? Rick Brass Imzadi C 38 mk 2 la Belle Aurore C 25 mk1 Washington, NC ___ This list is supported by the generous donations of our members. If you wish to make a contribution to offset our costs, please go to: https://www.paypal.me/stumurray All Contributions are greatly appreciated!