Re: Stus-List C 33 mkii mast step revisited

2015-10-02 Thread Michael Crombie via CnC-List
Nick did the work on my 33 mkii.  The PO had a hard grounding and that's really 
where the mast step becomes a problem.  Sooner or later most of us seem to run 
aground, so i'd recommend the step re-inforcement.

Mike
Atacama 33 mkii 
Toronto
Sent wirelessly from my BlackBerry device on the Bell network.
Envoyé sans fil par mon terminal mobile BlackBerry sur le réseau de Bell.

-Original Message-
From: Dave via CnC-List <cnc-list@cnc-list.com>
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Date: Thu, 1 Oct 2015 20:48:18 
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Subject: Re: Stus-List C 33 mkii mast step revisited

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Re: Stus-List C 33 mkii mast step revisited

2015-10-01 Thread Doug Allardyce via CnC-List
Dave,
A fellow club member with a 33-2 had big problems with his mast step to the 
point that he couldn't keep his rig tight. He did allot of rebuilding inside 
the boat, including the cavity under the step that is filled with high density 
foam. After 30+ years it breaks down and you can't get proper torque on the 
leading keel bolt. If you have the "smile" on the leading portion of the keel 
where it beds up against the fiberglass hull, I would guess that you no longer 
have the support under the mast step that you need, and tightening the keel 
bolt just starts to compress the step adding to the problem. This has been a 
common issue on several C models. I have a 35-3 that needed repair for that 
reason. Not an easy fix, but it can be done. If you want to share you email 
address, I will send you pictures of the my 35-3 fix.

Doug

 _/)~~~_/)  

-Original Message-
From: CnC-List [mailto:cnc-list-boun...@cnc-list.com]On Behalf Of Dave Syer via 
CnC-List
Sent: Thursday, October 01, 2015 12:01 PM
To: cnc-list@cnc-list.com
Cc: Dave Syer
Subject: Stus-List C 33 mkii mast step revisited


Hi All,

So I checked the various posts and photos available, and chatted with one 
lister, but I have yet to see a really clear description of outright failure of 
the mast step area, other than repeat references to the 33ii collapsing mast 
step syndrome, and the assertion that the construction is inadequate.  So, I 
took my (unfailed) boat apart, 'cuz, well, that's what I do...  

The mast sits in a rectangular cast-alloy base, that is longer and wider than 
the mast itself.  This allows mostly for shimming fore and aft to adjust mast 
rake.  
The alloy base sits on the 'glass liner, which sits on a piece of 3/4"plywood, 
which sits on a pile of putty,(bog) which sits on a built up section of glass 
where one of the keel bolts penetrates and on a fabricated fiberglass 
cross-member spans the bilge, athwartships. This cross-member (aka "floor 
timber") is a hollow fiberglass beam which is semi-elliptical in section.  
(like an inverted trough.)  It is part of the "spider" or whatever they called 
it, which stiffens the hull.
 
The mast is still stepped, so I can't yet go further, but for now I can see 
three areas of potential failure: 
 
1: The wood can deteriorate allowing the mast to settle by its thickness, 
2: the putty could fracture crumble, move, fail, - ditto, 
3: worst of all, the cross-member could conceivably collapse, allowing the mast 
to settle by some portion of its height.  This would not be good

If my mast step has settled, it's not by much.   To me, the wood and putty part 
is kind of cheesy,  and I'll re-do that anyway because it bugs me and I think 
wood in a wet place is bad news.   The crossmember looks really strong, and 
while I have this apart I could get clever and reinforce it, but it may be 
totally unnecessary.   

Has anyone actually observed the mode of this particular failure?  Can anyone 
confirm that this crossmember has been a failure point in normal use and has 
contributed to this purported flaw in the boat?

Thanks!  Dave

BTW, I will document and post this work for the benefit of future generations.  

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Re: Stus-List C 33 mkii mast step revisited

2015-10-01 Thread Joel Aronson via CnC-List
Dave,

At least the mast is not in the bilge like on my Pearson!

I have not done a mast step repair, but there may be plywood under the
fiberglass cross member (partner?).  If the rig tension does not change
over time, your mast step is still solid.

Joel
35/3
Annapolis

On Thu, Oct 1, 2015 at 12:00 PM, Dave Syer via CnC-List <
cnc-list@cnc-list.com> wrote:

> Hi All,
>
> So I checked the various posts and photos available, and chatted with one
> lister, but I have yet to see a really clear description of outright
> failure of the mast step area, other than repeat references to the 33ii
> collapsing mast step syndrome, and the assertion that the construction is
> inadequate.  So, I took my (unfailed) boat apart, 'cuz, well, that's what I
> do...
>
> The mast sits in a rectangular cast-alloy base, that is longer and wider
> than the mast itself.  This allows mostly for shimming fore and aft to
> adjust mast rake.
> The alloy base sits on the 'glass liner, which sits on a piece of
> 3/4"plywood, which sits on a pile of putty,(bog) which sits on a built up
> section of glass where one of the keel bolts penetrates and on a fabricated
> fiberglass cross-member spans the bilge, athwartships. This cross-member
> (aka "floor timber") is a hollow fiberglass beam which is semi-elliptical
> in section.  (like an inverted trough.)  It is part of the "spider" or
> whatever they called it, which stiffens the hull.
>
> The mast is still stepped, so I can't yet go further, but for now I can
> see three areas of potential failure:
>
> 1: The wood can deteriorate allowing the mast to settle by its thickness,
> 2: the putty could fracture crumble, move, fail, - ditto,
> 3: worst of all, the cross-member could conceivably collapse, allowing the
> mast to settle by some portion of its height.  This would not be good
>
> If my mast step has settled, it's not by much.   To me, the wood and putty
> part is kind of cheesy,  and I'll re-do that anyway because it bugs me and
> I think wood in a wet place is bad news.   The crossmember looks really
> strong, and while I have this apart I could get clever and reinforce it,
> but it may be totally unnecessary.
>
> Has anyone actually observed the mode of this particular failure?  Can
> anyone confirm that this crossmember has been a failure point in normal use
> and has contributed to this purported flaw in the boat?
>
> Thanks!  Dave
>
> BTW, I will document and post this work for the benefit of future
> generations.
>
>
>
> ___
>
> Email address:
> CnC-List@cnc-list.com
> To change your list preferences, including unsubscribing -- go to the
> bottom of page at:
> http://cnc-list.com/mailman/listinfo/cnc-list_cnc-list.com
>
>
>


-- 
Joel
301 541 8551
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Stus-List C 33 mkii mast step revisited

2015-10-01 Thread Dave Syer via CnC-List
Hi All,

So I checked the various posts and photos available, and chatted with one
lister, but I have yet to see a really clear description of outright
failure of the mast step area, other than repeat references to the 33ii
collapsing mast step syndrome, and the assertion that the construction is
inadequate.  So, I took my (unfailed) boat apart, 'cuz, well, that's what I
do...

The mast sits in a rectangular cast-alloy base, that is longer and wider
than the mast itself.  This allows mostly for shimming fore and aft to
adjust mast rake.
The alloy base sits on the 'glass liner, which sits on a piece of
3/4"plywood, which sits on a pile of putty,(bog) which sits on a built up
section of glass where one of the keel bolts penetrates and on a fabricated
fiberglass cross-member spans the bilge, athwartships. This cross-member
(aka "floor timber") is a hollow fiberglass beam which is semi-elliptical
in section.  (like an inverted trough.)  It is part of the "spider" or
whatever they called it, which stiffens the hull.

The mast is still stepped, so I can't yet go further, but for now I can see
three areas of potential failure:

1: The wood can deteriorate allowing the mast to settle by its thickness,
2: the putty could fracture crumble, move, fail, - ditto,
3: worst of all, the cross-member could conceivably collapse, allowing the
mast to settle by some portion of its height.  This would not be good

If my mast step has settled, it's not by much.   To me, the wood and putty
part is kind of cheesy,  and I'll re-do that anyway because it bugs me and
I think wood in a wet place is bad news.   The crossmember looks really
strong, and while I have this apart I could get clever and reinforce it,
but it may be totally unnecessary.

Has anyone actually observed the mode of this particular failure?  Can
anyone confirm that this crossmember has been a failure point in normal use
and has contributed to this purported flaw in the boat?

Thanks!  Dave

BTW, I will document and post this work for the benefit of future
generations.
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Stus-List C 33 mkii mast step revisited

2015-10-01 Thread robert via CnC-List
Some years back, a fellow club member had a 1985 C 33 IIthe cavity 
under the mast step that is filled with high density foam got 
'contaminated' and the smell was very unpleasant. We tried disinfecting 
with every obvious chemical but to no avail. The cavity had to be 
cleaned out and it was filled with West System resinno small job but 
a necessary one if you wanted to spend any time in the cabin.


Rob Abbott
AZURA
C 32 - 84
Halifax, N.S.

On 2015-10-01 1:49 PM, Doug Allardyce via CnC-List wrote:

Dave,
A fellow club member with a 33-2 had big problems with his mast step 
to the point that he couldn't keep his rig tight. He did allot of 
rebuilding inside the boat, including the cavity under the step that 
is filled with high density foam. After 30+ years it breaks down and 
you can't get proper torque on the leading keel bolt. If you have the 
"smile" on the leading portion of the keel where it beds up against 
the fiberglass hull, I would guess that you no longer have the support 
under the mast step that you need, and tightening the keel bolt just 
starts to compress the step adding to the problem. This has been a 
common issue on several C models. I have a 35-3 that needed repair 
for that reason. Not an easy fix, but it can be done. If you want to 
share you email address, I will send you pictures of the my 35-3 fix.


Doug

 _/)~~~_/) 

-Original Message-
*From:* CnC-List [mailto:cnc-list-boun...@cnc-list.com]*On Behalf Of 
*Dave Syer via CnC-List

*Sent:* Thursday, October 01, 2015 12:01 PM
*To:* cnc-list@cnc-list.com
*Cc:* Dave Syer
*Subject:* Stus-List C 33 mkii mast step revisited

Hi All,
So I checked the various posts and photos available, and chatted with 
one lister, but I have yet to see a really clear description of 
outright failure of the mast step area, other than repeat references 
to the 33ii collapsing mast step syndrome, and the assertion that the 
construction is inadequate.  So, I took my (unfailed) boat apart, 
'cuz, well, that's what I do...
The mast sits in a rectangular cast-alloy base, that is longer and 
wider than the mast itself.  This allows mostly for shimming fore and 
aft to adjust mast rake.
The alloy base sits on the 'glass liner, which sits on a piece of 
3/4"plywood, which sits on a pile of putty,(bog) which sits on a built 
up section of glass where one of the keel bolts penetrates and on a 
fabricated fiberglass cross-member spans the bilge, athwartships. This 
cross-member (aka "floor timber") is a hollow fiberglass beam which is 
semi-elliptical in section.  (like an inverted trough.)  It is part of 
the "spider" or whatever they called it, which stiffens the hull.
The mast is still stepped, so I can't yet go further, but for now I 
can see three areas of potential failure:

1: The wood can deteriorate allowing the mast to settle by its thickness,
2: the putty could fracture crumble, move, fail, - ditto,
3: worst of all, the cross-member could conceivably collapse, allowing 
the mast to settle by some portion of its height.  This would not be 
good
If my mast step has settled, it's not by much.   To me, the wood and 
putty part is kind of cheesy,  and I'll re-do that anyway because it 
bugs me and I think wood in a wet place is bad news.   The crossmember 
looks really strong, and while I have this apart I could get clever 
and reinforce it, but it may be totally unnecessary.
Has anyone actually observed the mode of this particular failure?  Can 
anyone confirm that this crossmember has been a failure point in 
normal use and has contributed to this purported flaw in the boat?

Thanks!  Dave
BTW, I will document and post this work for the benefit of future 
generations.



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Re: Stus-List C 33 mkii mast step revisited

2015-10-01 Thread mike amirault via CnC-List
Doug, I would like to see the pics of your 35-iii fix as well

Mike Amirault  amira...@eastlink.ca
C 33 MKii  Lovely Cruise
SMSC___

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Re: Stus-List C 33 mkii mast step revisited

2015-10-01 Thread Dave via CnC-List
Thanks for the input gentlemen.  I would welcome any more insight and look 
forward to Doug's 35iii photos, off-list as well.  

I will add to the discussion the following excerpt from an email reply from 
nick at Bristol marine, in response to my request for an estimate on re-bedding 
the keel and filling the smile:
>snip
 However, based on our long experience repairing C's, in particular the 33 Mk 
II, 35 Mk III, & the 41, all of which have the ballast attached to the hull at 
the end of a very deep keel sump, there may be more serious structural issues 
involved, particularly if the boat has been aground at any point in its life. 
The key indicator of more serious issues are exterior stress cracks (sometimes 
obvious, sometimes subtle) at the radius where the fin meets the hull, 
particularly at the leading & trailing edges. Other signs of trouble are cracks 
or delamination where the interior structural grid meets the keel sump, 
delaminated tabbing at the bottom of the main bulkhead port & stb, or signs 
that the mast step is sagging.
 If in doubt, have an experienced surveyor familiar with these issues look at 
the boat. i.e. Bill Provis, 416-801-5527; Peter McGuire 416-809-2186; or 
Wallace Gouk 416-526-3845
>snip

  I also spent some more time learning how to search past posts and picked up a 
little more info, though one question not answered was:  How do you get the 
foul smelling, deteriorating foam out of the crossmember?  

Looking forward to getting mine further apart and - if nothing else- 
reinforcing this potentially weak area.  

Dave.


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