Re: [Elecraft] KAT 500 Loses Match

2024-01-12 Thread David Gilbert


The only thing that has a flat 1:1 SWR from 80m to 6m is a good quality 
dummy load.


Dave   AB7E



On 1/12/2024 10:28 PM, Michael Reynolds, NO6O wrote:

Greetings,

I joined this list today, after sending a message to Elecraft support, 
describing a similar problem.  I have an Icom IC-7610, with the KPA500 
and KAT500, and my SWR spontaneously climbs into the red sometimes 
during transmissions.  It takes some effort to correct it, and I 
typically lose a QSO in the process.  The relays go nuts trying to 
re-tune, and sometimes produces a fault condition. Usually, I can 
correct it by restarting both the amplifier and tuner.  I have a Comet 
CHA-250HD, which has a almost a flat 1.1 SWR from 80m to 6m.  I don't 
need a tuner while barefoot.  However, when I first hooked up the 
KPA500, the SWR was not flat, and added the KAT500 this week, which 
led to my SWR issue.


I hope the cause and resolution can be determined.

Michael
NO6O

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Re: [Elecraft] KAT 500 Loses Match

2024-01-12 Thread Bruce Forsberg
I have a CHA-250B antenna, but it is not currently up. This antenna is only
rated for 250W SSB which is probably 100W on CW or a digital mode. I think
this antenna has a matching network and at higher powers will saturate the
cores causing SWR to rise out of control. Same thing happens for me with an
EFHW antenna on 80M at 500W. This is a limitation with core matching
networks.

Bruce, WB6IZG

On Fri, Jan 12, 2024 at 9:29 PM Michael Reynolds, NO6O 
wrote:

> Greetings,
>
> I joined this list today, after sending a message to Elecraft support,
> describing a similar problem.  I have an Icom IC-7610, with the KPA500
> and KAT500, and my SWR spontaneously climbs into the red sometimes
> during transmissions.  It takes some effort to correct it, and I
> typically lose a QSO in the process.  The relays go nuts trying to
> re-tune, and sometimes produces a fault condition. Usually, I can
> correct it by restarting both the amplifier and tuner.  I have a Comet
> CHA-250HD, which has a almost a flat 1.1 SWR from 80m to 6m.  I don't
> need a tuner while barefoot.  However, when I first hooked up the
> KPA500, the SWR was not flat, and added the KAT500 this week, which led
> to my SWR issue.
>
> I hope the cause and resolution can be determined.
>
> Michael
> NO6O
>
>
>
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Re: [Elecraft] KAT 500 Loses Match

2024-01-12 Thread Ken WA8JXM
Your situation sounds like 1) something is heating up and changing value 
or 2) something is arcing and changing value.  Are you using a balun or 
choke that is underrated?


Ken WA8JXM


On 1/13/2024 12:28 AM, Michael Reynolds, NO6O wrote:

Greetings,

I joined this list today, after sending a message to Elecraft support, 
describing a similar problem.  I have an Icom IC-7610, with the KPA500 
and KAT500, and my SWR spontaneously climbs into the red sometimes 
during transmissions.  It takes some effort to correct it, and I 
typically lose a QSO in the process.  The relays go nuts trying to 
re-tune, and sometimes produces a fault condition. Usually, I can 
correct it by restarting both the amplifier and tuner.  I have a Comet 
CHA-250HD, which has a almost a flat 1.1 SWR from 80m to 6m.  I don't 
need a tuner while barefoot.  However, when I first hooked up the 
KPA500, the SWR was not flat, and added the KAT500 this week, which 
led to my SWR issue.


I hope the cause and resolution can be determined.

Michael
NO6O m 

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Re: [Elecraft] KAT 500 Loses Match

2024-01-12 Thread Michael Reynolds, NO6O

Greetings,

I joined this list today, after sending a message to Elecraft support, 
describing a similar problem.  I have an Icom IC-7610, with the KPA500 
and KAT500, and my SWR spontaneously climbs into the red sometimes 
during transmissions.  It takes some effort to correct it, and I 
typically lose a QSO in the process.  The relays go nuts trying to 
re-tune, and sometimes produces a fault condition. Usually, I can 
correct it by restarting both the amplifier and tuner.  I have a Comet 
CHA-250HD, which has a almost a flat 1.1 SWR from 80m to 6m.  I don't 
need a tuner while barefoot.  However, when I first hooked up the 
KPA500, the SWR was not flat, and added the KAT500 this week, which led 
to my SWR issue.


I hope the cause and resolution can be determined.

Michael
NO6O


On 2024-01-12 10:36 PM, Bill Johnson wrote:

Good advice

Bill
K9YEQ

From: elecraft-boun...@mailman.qth.net  on behalf 
of Ken WA8JXM 
Sent: Friday, January 12, 2024 5:52:52 PM
To: elecraft@mailman.qth.net 
Subject: Re: [Elecraft] KAT 500 Loses Match

It's possible that something is arcing and, of course changing the  tuning.

Do you have the internal tuner in the K4?  If so, does it behave the
same way?

Why do you have the amplifier running?  30m is as restricted power band.

If you leave the amp and tuner out of the circuit and transmit with the
K4 directly, does the SWR meter stay steady, or does it fluctuate at
full power?

Ken WA8JXM

Why is the amplifier connected?  30m is a restricted powerband.

On 1/12/2024 4:46 PM, Paul Ecker wrote:

I am experiencing a new problem for me, with my KAT 500. So far I've
noticed this issue on 30M. I am using a dipole cut only for 30M with an SWR
of 1.2 to 1.3 max SWR across the band. I “trained the tuner” at 20khz
segments on 30M.

Setup is K4D, KAT 500 & KPA 500. Win 10 pc.

Running CW, I can start transmitting and all is fine- my LP100A is showing
1.2 SWR and am getting max power out of the radio. Then all of sudden the
SWR jumps to >9.0. The KAT starts chattering and finds a new match. But if
I start transmitting again – pwr out is only about 10 W at that new match,
and eventually the tuner becomes untuned again. Sometimes, it will then
hold the tune but still only getting abt 9-10w power out. The issue occurs
with KPA500 both on and off.

Does this sound like a KAT 500 problem or maybe an RFI problem.


73 Paul

w2eck

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Re: [Elecraft] KAT 500 Loses Match

2024-01-12 Thread David Gilbert


I just realized you said 30m.  Why are you running the amplifier ("max 
power") on 30m??


Dave   AB7E


On 1/12/2024 2:46 PM, Paul Ecker wrote:

I am experiencing a new problem for me, with my KAT 500. So far I've
noticed this issue on 30M. I am using a dipole cut only for 30M with an SWR
of 1.2 to 1.3 max SWR across the band. I “trained the tuner” at 20khz
segments on 30M.

Setup is K4D, KAT 500 & KPA 500. Win 10 pc.

Running CW, I can start transmitting and all is fine- my LP100A is showing
1.2 SWR and am getting max power out of the radio. Then all of sudden the
SWR jumps to >9.0. The KAT starts chattering and finds a new match. But if
I start transmitting again – pwr out is only about 10 W at that new match,
and eventually the tuner becomes untuned again. Sometimes, it will then
hold the tune but still only getting abt 9-10w power out. The issue occurs
with KPA500 both on and off.

Does this sound like a KAT 500 problem or maybe an RFI problem.


73 Paul

w2eck

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Re: [Elecraft] KAT 500 Loses Match

2024-01-12 Thread Bill Johnson
Good advice

Bill
K9YEQ

From: elecraft-boun...@mailman.qth.net  on 
behalf of Ken WA8JXM 
Sent: Friday, January 12, 2024 5:52:52 PM
To: elecraft@mailman.qth.net 
Subject: Re: [Elecraft] KAT 500 Loses Match

It's possible that something is arcing and, of course changing the  tuning.

Do you have the internal tuner in the K4?  If so, does it behave the
same way?

Why do you have the amplifier running?  30m is as restricted power band.

If you leave the amp and tuner out of the circuit and transmit with the
K4 directly, does the SWR meter stay steady, or does it fluctuate at
full power?

Ken WA8JXM

Why is the amplifier connected?  30m is a restricted powerband.

On 1/12/2024 4:46 PM, Paul Ecker wrote:
> I am experiencing a new problem for me, with my KAT 500. So far I've
> noticed this issue on 30M. I am using a dipole cut only for 30M with an SWR
> of 1.2 to 1.3 max SWR across the band. I “trained the tuner” at 20khz
> segments on 30M.
>
> Setup is K4D, KAT 500 & KPA 500. Win 10 pc.
>
> Running CW, I can start transmitting and all is fine- my LP100A is showing
> 1.2 SWR and am getting max power out of the radio. Then all of sudden the
> SWR jumps to >9.0. The KAT starts chattering and finds a new match. But if
> I start transmitting again – pwr out is only about 10 W at that new match,
> and eventually the tuner becomes untuned again. Sometimes, it will then
> hold the tune but still only getting abt 9-10w power out. The issue occurs
> with KPA500 both on and off.
>
> Does this sound like a KAT 500 problem or maybe an RFI problem.
>
>
> 73 Paul
>
> w2eck
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[Elecraft] KAT 500 Loses Match

2024-01-12 Thread Paul Ecker
Thanks to all for the advice and suggestions. Will be out of pocket for  a
day or so, but you have given me lots of areas to checkout and
troubleshoot. Will let you know what I find out.
73 Paul w2eck
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Re: [Elecraft] KAT 500 Loses Match

2024-01-12 Thread Ken WA8JXM

It's possible that something is arcing and, of course changing the  tuning.

Do you have the internal tuner in the K4?  If so, does it behave the 
same way?


Why do you have the amplifier running?  30m is as restricted power band.

If you leave the amp and tuner out of the circuit and transmit with the 
K4 directly, does the SWR meter stay steady, or does it fluctuate at 
full power?


Ken WA8JXM

Why is the amplifier connected?  30m is a restricted powerband.

On 1/12/2024 4:46 PM, Paul Ecker wrote:

I am experiencing a new problem for me, with my KAT 500. So far I've
noticed this issue on 30M. I am using a dipole cut only for 30M with an SWR
of 1.2 to 1.3 max SWR across the band. I “trained the tuner” at 20khz
segments on 30M.

Setup is K4D, KAT 500 & KPA 500. Win 10 pc.

Running CW, I can start transmitting and all is fine- my LP100A is showing
1.2 SWR and am getting max power out of the radio. Then all of sudden the
SWR jumps to >9.0. The KAT starts chattering and finds a new match. But if
I start transmitting again – pwr out is only about 10 W at that new match,
and eventually the tuner becomes untuned again. Sometimes, it will then
hold the tune but still only getting abt 9-10w power out. The issue occurs
with KPA500 both on and off.

Does this sound like a KAT 500 problem or maybe an RFI problem.


73 Paul

w2eck

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Re: [Elecraft] KAT 500 Loses Match

2024-01-12 Thread Victor Rosenthal
It sounds like a bad connection or arc-over in a connector, cable, 
balun, etc. after the KAT500. I had a similar issue that drove me nuts 
for weeks until I found a corroded solder connection in a balun at the 
feedpoint of an antenna. It does not sound like an RFI issue.


73, Victor, 4X6GP
Rehovot, Israel
Formerly K2VCO
CWops no. 5
http://www.qsl.net/k2vco

On 12/01/2024 23:46, Paul Ecker wrote:

I am experiencing a new problem for me, with my KAT 500. So far I've
noticed this issue on 30M. I am using a dipole cut only for 30M with an SWR
of 1.2 to 1.3 max SWR across the band. I “trained the tuner” at 20khz
segments on 30M.

Setup is K4D, KAT 500 & KPA 500. Win 10 pc.

Running CW, I can start transmitting and all is fine- my LP100A is showing
1.2 SWR and am getting max power out of the radio. Then all of sudden the
SWR jumps to >9.0. The KAT starts chattering and finds a new match. But if
I start transmitting again – pwr out is only about 10 W at that new match,
and eventually the tuner becomes untuned again. Sometimes, it will then
hold the tune but still only getting abt 9-10w power out. The issue occurs
with KPA500 both on and off.

Does this sound like a KAT 500 problem or maybe an RFI problem.


73 Paul

w2eck
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Re: [Elecraft] KAT 500 Loses Match

2024-01-12 Thread Victor Rosenthal 4X6GP


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Re: [Elecraft] KAT 500 Loses Match

2024-01-12 Thread David Gilbert


That sounds EXACTLY like an arc over somewhere past your KAT500.  Could 
be a connector, the coax, the connection to the dipole, or any similar 
spot, but my bet would be the connection to the connector or the 
connector itself.


Dave  AB7E



On 1/12/2024 2:46 PM, Paul Ecker wrote:

I am experiencing a new problem for me, with my KAT 500. So far I've
noticed this issue on 30M. I am using a dipole cut only for 30M with an SWR
of 1.2 to 1.3 max SWR across the band. I “trained the tuner” at 20khz
segments on 30M.

Setup is K4D, KAT 500 & KPA 500. Win 10 pc.

Running CW, I can start transmitting and all is fine- my LP100A is showing
1.2 SWR and am getting max power out of the radio. Then all of sudden the
SWR jumps to >9.0. The KAT starts chattering and finds a new match. But if
I start transmitting again – pwr out is only about 10 W at that new match,
and eventually the tuner becomes untuned again. Sometimes, it will then
hold the tune but still only getting abt 9-10w power out. The issue occurs
with KPA500 both on and off.

Does this sound like a KAT 500 problem or maybe an RFI problem.


73 Paul

w2eck
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Re: [Elecraft] KAT 500 Loses Match

2024-01-12 Thread Bill Johnson
I would first check all connections.  If you are running 500 w then any bad 
connection can create your issue, not the amp.

Bill
K9YEQ

From: elecraft-boun...@mailman.qth.net  on 
behalf of Paul Ecker 
Sent: Friday, January 12, 2024 3:30:16 PM
To: Ken Winterling 
Cc: elecraft@mailman.qth.net 
Subject: Re: [Elecraft] KAT 500 Loses Match

Ken
With the KAT connected to a dummy load on the 30M port, I don't see the
problem re-occur. The SWR measured outside prior to entering the box with a
polyphaser is low. So some type of problem is between the KAT and the
connection box outside??
73 & tnx for help
Paul w2eck


On Fri, Jan 12, 2024 at 5:13 PM Ken Winterling  wrote:

> Paul,
>
> Connect a dummy load in place of the antenna and repeat your testing.
> This will eliminate the antenna as a possible source of RFI.
>
> Report the results of your tests,
>
> GL!
>
> *Ken*
> *WA2LBI*
>
>
>
>
> On Fri, Jan 12, 2024 at 4:47 PM Paul Ecker  wrote:
>
>> I am experiencing a new problem for me, with my KAT 500. So far I've
>> noticed this issue on 30M. I am using a dipole cut only for 30M with an
>> SWR
>> of 1.2 to 1.3 max SWR across the band. I “trained the tuner” at 20khz
>> segments on 30M.
>>
>> Setup is K4D, KAT 500 & KPA 500. Win 10 pc.
>>
>> Running CW, I can start transmitting and all is fine- my LP100A is showing
>> 1.2 SWR and am getting max power out of the radio. Then all of sudden the
>> SWR jumps to >9.0. The KAT starts chattering and finds a new match. But if
>> I start transmitting again – pwr out is only about 10 W at that new match,
>> and eventually the tuner becomes untuned again. Sometimes, it will then
>> hold the tune but still only getting abt 9-10w power out. The issue occurs
>> with KPA500 both on and off.
>>
>> Does this sound like a KAT 500 problem or maybe an RFI problem.
>>
>>
>> 73 Paul
>>
>> w2eck
>> __
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>
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Re: [Elecraft] KAT 500 Loses Match

2024-01-12 Thread Paul Ecker
Ken
With the KAT connected to a dummy load on the 30M port, I don't see the
problem re-occur. The SWR measured outside prior to entering the box with a
polyphaser is low. So some type of problem is between the KAT and the
connection box outside??
73 & tnx for help
Paul w2eck


On Fri, Jan 12, 2024 at 5:13 PM Ken Winterling  wrote:

> Paul,
>
> Connect a dummy load in place of the antenna and repeat your testing.
> This will eliminate the antenna as a possible source of RFI.
>
> Report the results of your tests,
>
> GL!
>
> *Ken*
> *WA2LBI*
>
>
>
>
> On Fri, Jan 12, 2024 at 4:47 PM Paul Ecker  wrote:
>
>> I am experiencing a new problem for me, with my KAT 500. So far I've
>> noticed this issue on 30M. I am using a dipole cut only for 30M with an
>> SWR
>> of 1.2 to 1.3 max SWR across the band. I “trained the tuner” at 20khz
>> segments on 30M.
>>
>> Setup is K4D, KAT 500 & KPA 500. Win 10 pc.
>>
>> Running CW, I can start transmitting and all is fine- my LP100A is showing
>> 1.2 SWR and am getting max power out of the radio. Then all of sudden the
>> SWR jumps to >9.0. The KAT starts chattering and finds a new match. But if
>> I start transmitting again – pwr out is only about 10 W at that new match,
>> and eventually the tuner becomes untuned again. Sometimes, it will then
>> hold the tune but still only getting abt 9-10w power out. The issue occurs
>> with KPA500 both on and off.
>>
>> Does this sound like a KAT 500 problem or maybe an RFI problem.
>>
>>
>> 73 Paul
>>
>> w2eck
>> __
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>
>
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Re: [Elecraft] KAT 500 Loses Match

2024-01-12 Thread Jim Brown

On 1/12/2024 1:46 PM, Paul Ecker wrote:

Does this sound like a KAT 500 problem or maybe an RFI problem.


It sounds like a problem somewhere after the output of the power amp, 
including all interconnecting cables, the feedline, and the antenna. 
Common problems are loose connectors and/or adapters, junk connectors 
and/or adapters, connectors poorly installed, moisture somewhere in that 
path, some defect in the antenna.


The vast majority of connectors and adapters sold to hams are junk. If 
it isn't stamped "Amphenol" or with a MIL-spec number, it's probably junk.


73, Jim K9YC

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Re: [Elecraft] KAT 500 Loses Match

2024-01-12 Thread Ken Winterling
Paul,

Connect a dummy load in place of the antenna and repeat your testing.
This will eliminate the antenna as a possible source of RFI.

Report the results of your tests,

GL!

*Ken*
*WA2LBI*




On Fri, Jan 12, 2024 at 4:47 PM Paul Ecker  wrote:

> I am experiencing a new problem for me, with my KAT 500. So far I've
> noticed this issue on 30M. I am using a dipole cut only for 30M with an SWR
> of 1.2 to 1.3 max SWR across the band. I “trained the tuner” at 20khz
> segments on 30M.
>
> Setup is K4D, KAT 500 & KPA 500. Win 10 pc.
>
> Running CW, I can start transmitting and all is fine- my LP100A is showing
> 1.2 SWR and am getting max power out of the radio. Then all of sudden the
> SWR jumps to >9.0. The KAT starts chattering and finds a new match. But if
> I start transmitting again – pwr out is only about 10 W at that new match,
> and eventually the tuner becomes untuned again. Sometimes, it will then
> hold the tune but still only getting abt 9-10w power out. The issue occurs
> with KPA500 both on and off.
>
> Does this sound like a KAT 500 problem or maybe an RFI problem.
>
>
> 73 Paul
>
> w2eck
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[Elecraft] KAT 500 Loses Match

2024-01-12 Thread Paul Ecker
I am experiencing a new problem for me, with my KAT 500. So far I've
noticed this issue on 30M. I am using a dipole cut only for 30M with an SWR
of 1.2 to 1.3 max SWR across the band. I “trained the tuner” at 20khz
segments on 30M.

Setup is K4D, KAT 500 & KPA 500. Win 10 pc.

Running CW, I can start transmitting and all is fine- my LP100A is showing
1.2 SWR and am getting max power out of the radio. Then all of sudden the
SWR jumps to >9.0. The KAT starts chattering and finds a new match. But if
I start transmitting again – pwr out is only about 10 W at that new match,
and eventually the tuner becomes untuned again. Sometimes, it will then
hold the tune but still only getting abt 9-10w power out. The issue occurs
with KPA500 both on and off.

Does this sound like a KAT 500 problem or maybe an RFI problem.


73 Paul

w2eck
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Re: [Elecraft] K3+KPA500+KAT500 RFI Revisited

2024-01-12 Thread Jim Brown

On 1/12/2024 12:18 PM, Jeff Wandling wrote:

Seems like a while ago I was troubleshooting the RFI problem between the 
equipment.


Is everything in your home and your station properly bonded and grounded?
Is every chassis on your operating desk bonded together?
Is the operating desk common point bonded to all the grounds in your home?
http://k9yc.com/GroundingAndAudio.pdf
Are there arrestors on all of your antennas, and are they bonded to the 
other grounds?
Are there serious ferrite chokes at the feedpoint of every antenna? A 
serious ferrite choke is one of these.

http://k9yc.com/2018Cookbook.pdf
If you're using any form of end-fed antenna, including a vertical, does 
it have radials or a counterpoise?


There's one other mechanism that I'm aware of, having been a beta tester 
for KA500 years ago. When running two radios with amps and tuners, their 
frequency-detecting circuitry for station #1 while in receive can get 
enough RF from station #2 transmitting to switch to station #2's band. 
This depends primarily on how close the antennas for the two stations 
are to each other and how much power we're running. This is very old 
info, from the early days of KAT500, and may have been minimized by 
later versions of firmware.


73, Jim K9YC
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Re: [Elecraft] K3+KPA500+KAT500 RFI Revisited

2024-01-12 Thread Walter Underwood
Before replacing cables or adding ferrites, I would make sure that all the 
chassis are bonded together with short runs of heavy gauge wire. Differences in 
ground potentials between equipment can make a mess of things.

For more info, get the book on grounding and bonding from the ARRL.

https://www.arrl.org/grounding-and-bonding-for-the-amateur

wunder
K6WRU
Walter Underwood
CM87wj
http://observer.wunderwood.org/ (my blog)

> On Jan 12, 2024, at 12:18 PM, Jeff Wandling  wrote:
> 
> Dear Elecraft aficionados:
> 
> The symptom is KPA switching bands during Tx.
> 
> Seems like a while ago I was troubleshooting the RFI problem between the 
> equipment.
> 
> K3 + KPA500 + KAT500
> 
> Using the "enhanced" configuration where serial cable between the K3 to KAT 
> to KPA assisted in communicating band changes as well as key-down event and 
> so on.
> 
> I own two KPA-500's. Both are less than 6mo old.
> 
> Let me refer to them as KPA-1 and KPA-2. KPA-1 is in the hands of Elecraft 
> for repair. It worked flawlessly (until needing repair), but the RFI issue I 
> will write about did not exist when that KPA-1 was in the chain.
> 
> KPA-2 was purchased in December as a backup. Since putting KPA-2 in-line, the 
> RFI problems I will describe have gone unresolved.
> 
> Scenario is with KPA-2 in-line.
> 
> Even running tiny power (< 10W, <15 W) I can routinely and 100% reproduce the 
> problem where the BCD data in the AUX line that carries the information about 
> which band the KPA should be set on will change during Tx.
> 
> For example I can put KAT into MAN, put KPA in bypass. Tune the antenna via 
> K3 and witness the search resolve to a 1:1 on the SWR. That sometimes will 
> trigger the effect -- I can see in the KPA, even in bypass that the band the 
> KPA is set on is changed from the band the K3 is set on. Even more insidious 
> is that if the KPA winds up on a different band after the tune (or after 
> "VVV" CW testing after tune), that pressing the band button on the KPA to 
> bring it back does not bring the KPA back to the right band. It is as if the 
> KPA has two states of band-awareness.. The awareness of the band displayed in 
> the LCD and the band that the input is set for.
> 
> Here's an example:
> K3 on 40m
> Tune per usual (KAT MANUAL, KPA Bypass)
> KPA remains on 40m.
> K3 power output 14W
> Then put the KPA into Operate
> Tap "VVV" out on the key.
> Witness the KPA operate but then switch band to 30m or 17m or 20m, etc.. (not 
> expected)
> Then on the KPA tap (Band) 7 (for the 40m band) and nothing happens (not 
> expected)
> Tap on the KPA 14 then the whole chain switches to 20m (expected)
> 
> Suppose the TUNE did not yield a band-switch during Tx, repeating the test 
> but this time putting the KPA into Operate after the tune is sure-fire going 
> to cause the bandswitch.
> 
> (I configured the KPA to go to Bypass in the event of a band-change event in 
> order to have some sense of protection while the key-down test Tx occurs).
> 
> That's the scenario where after Tx the KPA is out of sync with the K3. 
> Whether or not the KPA is attempting to frequency-count is not evident, the 
> KPA:RADIO setting is "K3" which means leverage the BCD data from the K3 
> vis-a-vis the KAT path.
> 
> I can replicate this band-inconsistency at will. I don't think I can safely 
> operate the equipment if the BCD encoded band data is fluctuating during Tx. 
> What would happen if I switched bands (N1MM) and hit the keyer and the KPA 
> got confused on the last Tx? Magic smoke I imagine.
> 
> Only happened with KPA-2 not KPA-1. But I'm wondering if KPA-1 suffered a 
> catastrophe caused by this scenario and I didn't notice the clicking 
> band-switch because I had not expected it to switch bands during Tx.
> 
> What have I done to remedy? I think I've tried everything but obviously I 
> have a gap -- otherwise I'd have solved this problem.
> 
> - New coax between everything.
> - Shorter or longer coax, different coax (RG-213, 8X, LMR-240, etc..)
> - Tighter loops (6 -8") when there is excess coax or lazy big loops where 
> there is excess coax.
> - New connectors/adapters (Yes, Amphenol)
> - Re-route coax different ways. Avoid this, that and the other, etc.. 
> Permutations of routing.
> - Move and adjust placement of equipment. KAT near the KPA, KAT away from the 
> KPA, both near or away from the K3, etc..
> - Chokes between things. K3 to KPA, KPA to KAT, KAT to antenna system
> - Non-bleeding chokes, bleeding chokes.
> - Ferrite on serial cables, more ferrite, insane amounts of ferrite, or zero 
> ferrite
> - Move the position of serial cables above, below, up, down, left, right.
> 
> I haven't got to the point of putting little tangerines on altars and burning 
> incense. I'm trying to keep a positive mood while part of me wants to take up 
> the art of Bonsai and raking the sand.
> 
> Obviously RFI is a likely culprit, but I'll be damned if I can figure out 
> where it is -- or rather why it would be 

[Elecraft] K3+KPA500+KAT500 RFI Revisited

2024-01-12 Thread Jeff Wandling
Dear Elecraft aficionados:

The symptom is KPA switching bands during Tx.

Seems like a while ago I was troubleshooting the RFI problem between the 
equipment.

K3 + KPA500 + KAT500

Using the "enhanced" configuration where serial cable between the K3 to KAT to 
KPA assisted in communicating band changes as well as key-down event and so on.

I own two KPA-500's. Both are less than 6mo old.

Let me refer to them as KPA-1 and KPA-2. KPA-1 is in the hands of Elecraft for 
repair. It worked flawlessly (until needing repair), but the RFI issue I will 
write about did not exist when that KPA-1 was in the chain.

KPA-2 was purchased in December as a backup. Since putting KPA-2 in-line, the 
RFI problems I will describe have gone unresolved.

Scenario is with KPA-2 in-line.

Even running tiny power (< 10W, <15 W) I can routinely and 100% reproduce the 
problem where the BCD data in the AUX line that carries the information about 
which band the KPA should be set on will change during Tx.

For example I can put KAT into MAN, put KPA in bypass. Tune the antenna via K3 
and witness the search resolve to a 1:1 on the SWR. That sometimes will trigger 
the effect -- I can see in the KPA, even in bypass that the band the KPA is set 
on is changed from the band the K3 is set on. Even more insidious is that if 
the KPA winds up on a different band after the tune (or after "VVV" CW testing 
after tune), that pressing the band button on the KPA to bring it back does not 
bring the KPA back to the right band. It is as if the KPA has two states of 
band-awareness.. The awareness of the band displayed in the LCD and the band 
that the input is set for.

Here's an example:
K3 on 40m
Tune per usual (KAT MANUAL, KPA Bypass)
KPA remains on 40m.
K3 power output 14W
Then put the KPA into Operate
Tap "VVV" out on the key.
Witness the KPA operate but then switch band to 30m or 17m or 20m, etc.. (not 
expected)
Then on the KPA tap (Band) 7 (for the 40m band) and nothing happens (not 
expected)
Tap on the KPA 14 then the whole chain switches to 20m (expected)

Suppose the TUNE did not yield a band-switch during Tx, repeating the test but 
this time putting the KPA into Operate after the tune is sure-fire going to 
cause the bandswitch.

(I configured the KPA to go to Bypass in the event of a band-change event in 
order to have some sense of protection while the key-down test Tx occurs).

That's the scenario where after Tx the KPA is out of sync with the K3. Whether 
or not the KPA is attempting to frequency-count is not evident, the KPA:RADIO 
setting is "K3" which means leverage the BCD data from the K3 vis-a-vis the KAT 
path.

I can replicate this band-inconsistency at will. I don't think I can safely 
operate the equipment if the BCD encoded band data is fluctuating during Tx. 
What would happen if I switched bands (N1MM) and hit the keyer and the KPA got 
confused on the last Tx? Magic smoke I imagine.

Only happened with KPA-2 not KPA-1. But I'm wondering if KPA-1 suffered a 
catastrophe caused by this scenario and I didn't notice the clicking 
band-switch because I had not expected it to switch bands during Tx.

What have I done to remedy? I think I've tried everything but obviously I have 
a gap -- otherwise I'd have solved this problem.

- New coax between everything.
- Shorter or longer coax, different coax (RG-213, 8X, LMR-240, etc..)
- Tighter loops (6 -8") when there is excess coax or lazy big loops where there 
is excess coax.
- New connectors/adapters (Yes, Amphenol)
- Re-route coax different ways. Avoid this, that and the other, etc.. 
Permutations of routing.
- Move and adjust placement of equipment. KAT near the KPA, KAT away from the 
KPA, both near or away from the K3, etc..
- Chokes between things. K3 to KPA, KPA to KAT, KAT to antenna system
- Non-bleeding chokes, bleeding chokes.
- Ferrite on serial cables, more ferrite, insane amounts of ferrite, or zero 
ferrite
- Move the position of serial cables above, below, up, down, left, right.

I haven't got to the point of putting little tangerines on altars and burning 
incense. I'm trying to keep a positive mood while part of me wants to take up 
the art of Bonsai and raking the sand.

Obviously RFI is a likely culprit, but I'll be damned if I can figure out where 
it is -- or rather why it would be -- affecting this given all of the 
mitigations attempted.

But I'm always a student and looking for things that were/are not obvious at 
first.

I'm almost to the point where I will take away the "enhanced" mode serial data 
path between the equipment and rely on the analog key-line between them and RF 
frequency-counter capabilities so that the KAT and the KPA are on the right 
band when I key-down. I just need to review the docs to make sure I have the 
KPA and the KAT setup to go "analog" rather than "KPA:RADIO = K3" mode.

But the 'enhanced' mode is much more preferred since it is a K-line.

Thoughts and suggestions welcome. Ping directly if you wish.

Thanks!

Jeff