Re: [Elecraft] Info 080 message started with RF Alignment and Test, Part II

2012-10-28 Thread AC8HU
I guess I said it wrong - I was referring to the VCO Test in Part 2 for the
RF Board.  After the PLL Reference Oscillator Test, I changed bands to 80
meters and was about to adjust frequency to 4000.10 when the Info 080
message popped up again.  As I stated, when using CAL FCTR the frequency I
found at this point (after the Info 080 message had appeared) was around
10800.00 - slightly above the 8 to 10 MHz range specified.  However, it was
fairly stable.

After attempting another 456 reset this afternoon, the Info 080 message
persists, just like it did before, with the same 0.00 frequency reading,
and the same last character that looks like a 2 missing one segment (not a
c).  Additionally, something I didn't mention before but had happened before
as well, when the Info 080 message appears at this stage, the LCD appears to
default, or revert, to the day setting - the green backlight goes out.

It just feels like a hardware issue to me, from what I've experienced with
computer troubleshooting in the past.  The same exact problems appeared at
the same exact point in the tests...and everything else, test wise, had
worked fine up until this point.  The problem for me is that I'm not nearly
knowledgeable enough about the circuits involved, or what individual
components in the circuits do, to know where the actual issue lies...



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Re: [Elecraft] Info 080 message started with RF Alignment and Test, Part II

2012-10-27 Thread AC8HU
Well I thought I was going to be coming on to post what I'd found with the
VFO problem...but now, the Info 080 is back.  As far as the VFO, I
discovered that if I removed the two screws that connect the control board
and front panel board (so that they're not drawn snug to each other), the
VFO works.  It almost seems like the back of the optical encoder board is
somehow shorting to the control board?  I don't know...I put a couple pieces
of electrical tape on the back of the encoder board and gently connected the
two together with the screws and the VFO was still working.

At that point, I went back to the Part 1 tests and alignment, and started
working through Part 1 and Part 2 again.  Everything was once again fine up
until the exact same point - when I switched bands to the 80 meter band,
before tuning to 4000.10, the Info 080 message popped up again.  I said
several things I won't say here, then proceded to do the frequency counter
check anyways just to see where I am.  I didn't actually make a note of the
value but the frequency was somewhere around 10800, a range of 8 to 10 MHz
is specified so this would be marginally acceptable (?) I guess.  Just out
of curiousity, I went ahead and checked the voltage on the left end of R30
(as described in the next step) and found it to be almost exactly 0.00 V -
and adjusting the slug inductor made no difference.  Prior to the
reappearance of the Info 080 message (but before the VFO working again), I
had checked this value, and again didn't write down what the exact numbers
were, but I had some sort of reading and was able to make adjustment over a
wide range using the slug inductor.

Finally, I tried restarting the radio (figuring I knew what would happen),
and the Info 080 message appeared immediately at startup, and I noticed that
relay activity is one again nonexistant.

Now I'm rather discouraged.  I didn't check further but I wouldn't be
surprised if I'm once again seeing the same problems with voltages on U1 and
such.  Knowing the little bit I know about computer troubleshooting, it
seems that I can narrow the problem down to something that's resulting from
the switch from 40 meters to 80 meters while doing frequency counter
checks...but I have no clue at all what that problem could be.  My best
guess, since relay activity comes and goes with the Info 080 message, and
these problems start when I change bands during these tests, is still some
sort of problem with U1, as I've been over solder connections several times.



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Re: [Elecraft] Info 080 message started with RF Alignment and Test, Part II

2012-10-27 Thread AC8HU
I can't really say for sure that every one of my soldering connections is
perfect, there may be one or a couple in there that are still flaky (which
is all it would take, obviously).  However as far as I can tell, I don't
have a consistent problem with soldering.  The connections are all shiny,
solder flows from the component lead out to the edges of the pads, not in
little balls (the few times I've had one of these happen I've taken care of
it when it happened).  I don't have an iron that I can specifically select a
temperature on but it's a 50 watt iron that is adjustable - I have it set
probably around 80-85% of full power.  I've found if I go higher I actually
tend to end up with discolored spots on boards at times - but I don't know
the exact temperature.  (I thought I vaguely remembered that a 50 watt iron
usually was 800 degrees?  Maybe not though.)

I've used two different types of solder in the process - the first was the
end of a spool from Radio Shack that was 60/38/2 silver bearing, and the
spool I'm on now is also Radio Shack but 60/40.

I still really lean towards the fact that the problem reappeared at the
exact same point, down to the precise button press (switching to 80 meters
while in CAL FCTr), suggesting that there's a problem with a component.  It
just seems that since the problem didn't appear randomly along the way but
at the same exact moment, it wouldn't just be a solder connection.  A poor
solder connection would be prone to going out at any moment and the odds of
it doing it the exact same time?



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Re: [Elecraft] Info 080 message started with RF Alignment and Test, Part II

2012-10-26 Thread AC8HU
Ok, some news to report!

First off, I checked all suggested solder points and basically reheated them
all just to be sure, although none really seemed suspect.  Figured might as
well give them a once over.  Started the radio up again and no change...was
about to sleep on it again, then figured it wouldn't hurt anything to give
it another 456 reset.  Surprise, after the Info 201 on restart, the
Elecraft message pops up with no Info 080...and I have relay activity
again.  Changing bands also gives me relay sound with each change, and still
no Info 080.  I am also now seeing 5.44 V on pin 28 so it seems that U1 is
actually ok.  Soo...there's the good news.

Now, for the bad.  The resistance between pin 28, U1 and pin 40, U6 is
unchanged...still too low.  And another odd thing that I thought was just a
result of my problems with the Info 080 message...the VFO knob is having no
effect, whether it's changing the frequency or trying to scroll through
menus.  Previously it worked fine.  I'm missing the nut to secure the shaft
for the VFO controller to the front panel, but by fitting the VFO knob to
the shaft snugly to the front panel, it worked fine before (I planned to
email and get a replacement sent at some point but didn't want that one
thing holding up my build).  I probably have more soldering to check there,
but should I be worried about the low resistance value I'm seeing?



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Re: [Elecraft] Info 080 message started with RF Alignment and Test, Part II

2012-10-26 Thread AC8HU
Ok that's what I'd thought about the resistance value there - the note (on
Info 080 troubleshooting, in builder resources) had said that the resistors
should be 470 ohm, and that the range should be 900-1000 ohm.  However all
through the manual those resistors are referred to as 100 ohm, which is what
I have installed at those points, and my measured resistance value of around
198 ohm would be just about dead on.  So no concern there.

Just have to figure out what my VFO knob problem is now - checked solder
points on the small optical encoder board and then gave it another shot, and
it's still not working.  Just as before with the sudden appearance of the
Info 080 message, there's probably one solder point somewhere that's flaky
and it's causing my problem.



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Re: [Elecraft] Info 080 message started with RF Alignment and Test, Part II

2012-10-25 Thread AC8HU
I will check and reheat soldering points as suggested, probably later this
evening when I'm back home from work, and post how things go.  Thanks for
the quick suggestions!



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[Elecraft] Info 080 message started with RF Alignment and Test, Part II

2012-10-24 Thread AC8HU
Hi all -

Started build of my K2 a few weeks back and have been slowly progressing.  I
must say I'm not an overly experienced builder - I've built a number of
smaller kits, the largest being an MFJ shortwave regen receiver and one of
the Ice Tube clocks you can find online - but all of my builds thus far
have ended with success.  Through Part 1 of the RF board tests, all was
well.  Upon reaching the part 2 tests, things appeared to be fine as well (4
MHz Oscillator Calibration checked out ok, and PLL Reference Oscillator
Range Test was fine as well).  However when I proceded to the VCO Test, the
problems started - with the first appearance of the Info 080 message.  I've
had no luck in fixing the problem since.  Here's what I've found/checked:

1.)  X2 on the control board is the proper crystal - I was able to hear it
on another receiver and zero-beat it by adjusting C22
2.)  Resistance between pin 28, U1 (RF board) and pin 40, U6 (control board)
is 197 to 198 ohms - well below the 900 to 1000 it should be
3.)  Voltage on pin 28 of U1 (RF) is 0.14 V (close to 0, certainly nowhere
near the 5-6 V range) - this apparently indicates that U1 is not programmed
AND that the Aux Bus is open, although I've had no luck figuring out where
the problem is with the Aux Bus
4.)  Checked voltage on pin 32 of the MCU (U6, control board) and found it
to be exactly 5 V - checks haven't indicated any problems with the MCU I can
find
5.)  I currently have no relay sound at startup.  I did previously (even
with the first few startups of the Part 2 tests) however sometime after
these problems started, the relay activity stopped.
6.)  Checking pins 1 and 20 of U1 on the RF board both give me 6 V
7.)  Measuring pin 28 of U1 to ground with power off gives me a high
resistance value

I attempted a 456 reset as I've seen mentioned elsewhere - this seemed to
do no good as following the 10 seconds of Info 201 message, instead of the
Elecraft message, I got the Info 080 message again.  Pressing any button
to continue past that results in a display of 0.00 and what looks like
part of the number 2, NOT the c to indicate CW mode.  I assume this is a
result of U1 not properly communicating with U6 at this point.

Any suggestions?  At this point I'm fairly certain I have a fried (or
unprogrammed) U1, but I suspect I've got some other problem as well.  (I
have been using an anti-static mat and wrist strap while building, however
my soldering iron itself isn't grounded and perhaps should be.)  I'm quite
the novice in terms of electronics so I can't really interpret the numbers
I'm seeing other than to compare them to the baselines and see where things
aren't correct.  Not totally discouraged at this point, but definitely
distressed...

Thanks in advance for your help!



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