Re: [Elecraft] Reversed connections from KIO2 to KAT100

2007-06-29 Thread Don Wilhelm

Gil,

Actually things may not be all that bad and you may find that the only 
components damaged are the KPA100 firmware chip and KPA100 U6.


However, you should be prepared with all the parts that Gary listed just 
in case.


Reversing the color sequence would have placed 12 volts on the KPA100 
VRFDET line which goes to U6 and would likely cause its early demise. 
The same combination would have placed the KPA100 12CTRL line onto the 
K2 VRFDET line, but there is no source in the KPA100 for the 12CTRL line 
and the K2 microprocessor may have survived.
Similarly the K2 8R line would have been placed onto the KPA100 AUXBUS 
line, and surely would have killed the KPA100 firmware chip, but going 
the other way and placing the 8R line from the KPA100 onto the K2 auxbus 
line may have caused no damage since there is no source in the KPA100 
for voltage on the 8R line.


Does the base K2 still work?  If so, you may have been fortunate.

73,
Don W3FPR

Gil Gibbs wrote:
  I've hit a wall with one of the strangest situations, having simply 
not taken time to recheck all my connections on the DB9 connector from 
the KIO2 to the KAT100. I had the KIO2 pins reversed in color order, 
from 6 to 9, plugged it in to smoke test the circuit to the KAT100, and 
got zero results. When I checked with Gary, I was informed that some 
seven parts, on three boards, have to be replaced, and I'm wondering if 
anyone else has had this same miscue, can give me hints about what other 
problems have been caused by the miswiring? I have to do a lot of major 
surgery on the boards, and might have to realign the Control Board. Any 
hints and kinks beyond the missives I've already gotten will be 
appreciated. Murphy's Law strikes again, right at a critical time!!

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[Elecraft] Reversed connections from KIO2 to KAT100

2007-06-28 Thread Gil Gibbs
  I've hit a wall with one of the strangest situations, having simply 
not taken time to recheck all my connections on the DB9 connector from 
the KIO2 to the KAT100. I had the KIO2 pins reversed in color order, 
from 6 to 9, plugged it in to smoke test the circuit to the KAT100, and 
got zero results. When I checked with Gary, I was informed that some 
seven parts, on three boards, have to be replaced, and I'm wondering if 
anyone else has had this same miscue, can give me hints about what other 
problems have been caused by the miswiring? I have to do a lot of major 
surgery on the boards, and might have to realign the Control Board. Any 
hints and kinks beyond the missives I've already gotten will be 
appreciated. Murphy's Law strikes again, right at a critical time!!


73's
Gil WA5YKK
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Re: [Elecraft] Reversed connections from KIO2 to KAT100

2007-06-28 Thread Stuart Rohre
Gil, a good technique is to make a copy of the schematic, maybe even with 
magnification, to see more easily where the leads of the connector go, (to 
which components).  Then, with a colored pencil, trace out each pin to what 
it is connected to (component), and evaluate what the reversed voltage 
situation was, and then, if it could have failed the component connected to 
the pin.

For example, consider that a capacitor might be connected to the pin you are 
tracing.  If it is a ceramic disk, it is not polarity sensitive and likely 
would also be rated at a voltage high enough to withstand anything 
mis-connected to it.

But, if the capacitor had been electrolytic, and the wiring problem placed a 
negative voltage on the positive side of  the capacitor, you likely would 
want to change it, in case it has been compromised or stressed, even if it 
is not showing short or open at this time.   In a like manner, you can find 
what active components, (transistors or ICs) might need to be swapped if 
they endured reversed voltages, or overvoltage, such as an input being 
connected to a DC bus voltage.

GL and 73,
Stuart
K5KVH 


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