RE: [Elecraft] soldering station info, from a guy who

2006-04-16 Thread david feldman

 As you'd expect, for professional use, the Pace and
 the Metcal are the most costly - and the best at
 what they do.

I'm curious what makes one unit better than another other than the obvious
differences between a temperature-controlled iron and a $10 radio shack
unit. Are you thinking of technical issues like recovery time and 
supporting

multiple irons/accessories or is it subjective issues like size, weight,
feel, cord length, etc?

I've got a Hakko 936 that does a fine job, and I'm having a hard time
imagining what else it could do that would make it better.



I thought I'd chime in here about Metcal - I bought a Metcal SP200 on advice 
from a friend some years ago (late 90s); the SP200 was at the time probably 
their cheapest and most basic model, and I hadn't heard of hakko, etc. It 
was not terribly expensive, but at the high end of pricing for some other 
types I looked at (I don't recall how much.)


Anyway, the Metcal (at least this one) has no controls at all - just on/off 
- temperature is controlled by interaction of the power supply and 
composition of materials in the body of the tip, but as I began using it, I 
discovered it could handle very tiny soldering without overheating (or 
underheating) the joint then quickly handle a very large, thermally massive 
object (such as tinning or soldering a large metal object such as a PL259), 
and then be able to go back to some small solder joint, all without waiting 
but a few seconds at most between applications or from a cold start (I can 
hear the power supply unit hum slightly when it's  heating the solder tip, 
and the hum would persist a bit more while soldering a large object.)


From what I've read recently about soldering with the new types of non-lead 
solder involved (I've not tried), I'm not sure if it would be satisfactory 
(perhaps it's got an upgrade - I haven't checked) as the temperature is set 
by the tip itself and seemed calibrated to garden-variety solder of the 
time.


Anyway, just posting this to help satisfy curiosity about Metcal...

73 Dave WB0GAZ [EMAIL PROTECTED]


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Re: [Elecraft] soldering station info

2006-04-15 Thread Alexandra Carter

I'll second all of that!! Good rundown on slobbering irons.

I deal in electronic surplus and see broken temp-adjustable irons all 
the time, at the same time there are tons of Magnetrol type Wellers out 
there, some as old as I am, still working fine. (Got the tuner, key, 
and first part of my KX1 done with my trusty Weller myself last night.) 
73 de Alex NS6Y


On Apr 15, 2006, at 6:55 AM, G. Beat wrote:


Some comments, each station design has its strengths and weaknesses

The Haako 936 uses ceramic heaters - some users swear by them other 
swear at them.
The true Haako replacement heaters are NOT cheap - and their are 
already Chinese copies of poorer quality (users beware of future 
cheap replacements.  IF you drop the iron - the ceramic can (and 
does crack) - causing failures.


The Weller EC series (EC1002, EC2002) was discontinued by Weller in 
2002. The Weller WES51 (WES50 earlier) was introduced around 1999 as a 
direct competitor for the Haako 936.  The Pace ST-25 is also of this 
same class of station


The price points (~ $90 ) are virtually identical for the Haako 936 
and WES51 (Fry's Electronics still has cheapest price for a walk-in 
store purchase in US)  - both are temperature controlled (knob up 
front) - as well as the Pace.


The WES51 offers a magnetic wand to set or lock the temperature.  
The replacement iron for the WES51 is $30 .. significantly less than 
the Haako or its heater.


The more expensive units (Hakko, OKI, Weller, Pace etc.) feature 
temperature set-backs


The Weller TCP series is still a tremendous bargain (and still made 
after 40 years of production and 50 years after first patent filing.  
Either used or new - any competent Elecraft builder can repair it !
The surface mounted control board (knob and all) stations -- require 
expensive control boards, thermostats or heater assemblies - and MUST 
be properly calibrated for temperature - or the knob has NO meaning !!


w9gb


Sometime simplicity

Like you, I have a Hakko 936. The reason I like it over the Weller in 
a $100
soldering station is for the Hakko's front-panel temperature control 
instead
of changing tips to change temperatures. Of course Weller offers 
front-panel

temperature change too, but at substantially more money than the Hakko.


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[Elecraft] soldering station info, from a guy who does it all day: slightly OT

2006-04-14 Thread Steve Jackson

I am fortunate enough to have, either at work or at
home, at least one each of the several top-grade
soldering stations Pace, Metcal, Hakko, Edsyn,
Weller ... and several versions of each of these
manufacturers' product lines as well, in some cases.

As you'd expect, for professional use, the Pace and
the Metcal are the most costly - and the best at
what they do.  In general, some of these stations cost
far more than a completely loaded K2, putting them out
of consideration for someone doing hobby work!

And, for hobby work, the reality is that almost any
decent, temperature-controlled iron will do nicely. 

Your K2 (or any Elecraft kit) is REALLY engineered to
be straightforward to do, and doesn't take much in the
way of specialized tools.  It *IS* much easier with a
good iron, to be certain, and such can be had for
$40-$125 new, depending on how fancy you want to get,
or a fraction of that cost used.  

Definition of a 'good iron' is one that isn't a $10
non-temp-controlled pencil, and which also has a tip
suitable for use on common DIP parts, and which is
used with a suitable way of keeping the tip clean and
tinned.

To answer the next question ... what do I use myself,
since I do this for a living?  Well, at home, I have
two WTCP- series Wellers, plus a Metcal 500
dual-output unit, with an RM3 iron using 700 degree
tips, and Talon/TATC tweezers, and a Hakko 808.  At
work, my personal bench hols a pair of Weller
stations, one WSL2 and a WSL, supporting two irons on
the WSL2 and hot tweezers on the WSL, and another
Hakko 808.  The manufacturing shop uses top-line Pace
gear, mostly, and some trusty old Edsyns too, which
don't get the applause they deserve.

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RE: [Elecraft] soldering station info, from a guy who does it all day: slightly OT

2006-04-14 Thread Ron D'Eau Claire
Craig, NZ0R asked:

I'm curious what makes one unit better than another other than the obvious
differences between a temperature-controlled iron and a $10 radio shack
unit. Are you thinking of technical issues like recovery time and supporting
multiple irons/accessories or is it subjective issues like size, weight,
feel, cord length, etc?

I've got a Hakko 936 that does a fine job, and I'm having a hard time
imagining what else it could do that would make it better.



If you look at the soldering stations offered by these manufacturers, there
is little difference in price or features compared to the Hakko. 

The Pace and Edsyn soldering stations are in the $130 range. The OKI (was
Metcal) soldering stations like the Wellers with front-panel temperature
controls get up near $200. Of course, they all have special purpose tools
that cost much, much more, but which do different things such as provide far
higher heats one would ever use on a PCB (up to 1000F), desoldering tools,
etc.

Like you, I have a Hakko 936. The reason I like it over the Weller in a $100
soldering station is for the Hakko's front-panel temperature control instead
of changing tips to change temperatures. Of course Weller offers front-panel
temperature change too, but at substantially more money than the Hakko. 

In the sort of work I do servicing and building I find that it's important
to crank up the temperature for soldering large pads or those connected to a
ground plane, or for those fairly rare occasions that I use desoldering
braid instead of my pump. Maybe I'm a bit lazy, but if I'm faced with
changing a soldering tip to change temperature, it's too easy for me to try
to use the cooler tip for those things and cook the pads longer than I
should. The danger of debonding a trace or pad has to do with how long it is
kept hot as well as with how hot it gets. Indeed, keeping the time the pad
is hot at a minimum may be more important the temperature used.  

With the Hakko, I crank up the knob to 800F and by the time I've grabbed the
iron and got it to the work, the tip is up to the requested temperature. Set
it back to 700F for routine work and it's ready to solder small pads and
joints without excess heating of the PCB or parts.

Ron AC7AC

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Re: [Elecraft] soldering station info, from a guy who does it all day: slightly OT

2006-04-14 Thread Bob Nielsen


On Apr 14, 2006, at 12:40 PM, Ron D'Eau Claire wrote:



The Pace and Edsyn soldering stations are in the $130 range. The  
OKI (was
Metcal) soldering stations like the Wellers with front-panel  
temperature
controls get up near $200. Of course, they all have special purpose  
tools
that cost much, much more, but which do different things such as  
provide far
higher heats one would ever use on a PCB (up to 1000F), desoldering  
tools,

etc.

Like you, I have a Hakko 936. The reason I like it over the Weller  
in a $100
soldering station is for the Hakko's front-panel temperature  
control instead
of changing tips to change temperatures. Of course Weller offers  
front-panel
temperature change too, but at substantially more money than the  
Hakko.




The premium for a Weller soldering station isn't quite that much if  
you shop around a bit. There are several variable-temperature Weller  
models available.  The one which is most like the Hakko 936 is the  
WES-51.  I bought the predecessor WES-50 for about $90 a few years  
back and a quick Google search found the WES-51 for $99 at Action.  I  
also have a Xytronic which is quite similar and was in the $60 range  
when I bought mine about ten years ago.


73,
Bob, N7XY


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Re: [Elecraft] soldering station info, from a guy who does it all day: slightly OT

2006-04-14 Thread Alexandra Carter
There are cheapie soldering irons made by almost everyone, including 
Weller. The minimum Weller model is the WTCPT, the minimum Hakko is 
whatever model is in that same price range. 73 de Alex NS6Y


On Apr 14, 2006, at 1:16 PM, Bob Nielsen wrote:



On Apr 14, 2006, at 12:40 PM, Ron D'Eau Claire wrote:



The Pace and Edsyn soldering stations are in the $130 range. The OKI 
(was
Metcal) soldering stations like the Wellers with front-panel 
temperature
controls get up near $200. Of course, they all have special purpose 
tools
that cost much, much more, but which do different things such as 
provide far
higher heats one would ever use on a PCB (up to 1000F), desoldering 
tools,

etc.


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