RE: [Elecraft] Solvent

2006-12-14 Thread Howard W. Ashcraft
 For an example of what damage can be done, I am restoring a Tek SC504
oscilloscope where someone used contact cleaner/solvent on the channel 2
attenuator.  This caused corrosion of contacts and debonding between
contacts and carrier.  It is fixable, but I sure wish some tech in the
past hadn't taken the quick route of spraying chemicals inside
precision electronics.  I am cleaning it up with alcohol.

Howard W1WF

-Original Message-
From: Ron D'Eau Claire [mailto:[EMAIL PROTECTED] 
Sent: Wednesday, December 13, 2006 9:44 AM
To: 'Elecraft'
Subject: RE: [Elecraft] Solvent

I'm sure others will suggest many options although if you read the
Elecraft manuals you'll find, in bold type: 

DO NOT use ... solvents of any kind. Use of any of these will void your
warranty. 

If you need to clean your boards you're probably using too much solder.
Try a smaller diameter solder. 

If you look at the photos of assembled boards in any of several Elecraft
assembly manuals including the XV 50, 144, 222 or 432 transverters, the
KX1, the T1 antenna tuner or the WM1, AT1 or AF1 mini-modules, you'll
see boards I built up while writing the assembly procedures for those
kits. Those photos are the boards as they came from the soldering iron. 

If you look closely, you might see a few dark spots of flux here and
there, but they're tiny and insignificant and often in a place where I
installed and removed a part several times as the design was finalized.
To be certain the kit can be built exactly as described, I never use any
tools that are not specifically listed in the manual. That means no
fancy high-powered vacuum desoldering tool to clean up pads; just braid
or the SoldapulltR sucker listed under Tools Required. 

I will admit to taking a small swab with some isopropyl alcohol to an
individual, particularly messy solder pad when I needed to re-shoot a
picture after many component changes, especially when, after many
resoldering, some flux escaped the pad itself and ran onto the PCB, but
that's the extent of any flux removal. I moisten a Q-tipR or similar
swab with alcohol, then place it on the flux and spin the tip to scrub
that spot and loosen the flux. 

Ron AC7AC

-Original Message-

Hi Folks,

I'd like to know from the collective wisdom what solvent may be used on
Elecraft PC assemblies to remove some residual flux and flux smears.

It seems to me that a solvent that wouldn't harm boards and components
was isopropyl alcohol (rubbing alcohol) in the old days.

What do you Elecraft Builders use!

Thanks,

Bill
NA7Y





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RE: [Elecraft] Solvent

2006-12-14 Thread Mike S

At 02:12 PM 12/14/2006, Howard W. Ashcraft wrote...
 For an example of what damage can be done, I am restoring a Tek 
SC504
oscilloscope where someone used contact cleaner/solvent on the channel 
2

attenuator.


Tek used special PC board material (polysulfone?) in the attenuators 
for many of their scopes. Most of the manuals specifically warn about 
using anything other than isopropyl alcohol for cleaning.


From the 485 manual - Cleaning the switch contacts should only be 
done using isopropyl alcohol or a solution of 1% Joy detergent and 99% 
water. Do not use acetone, MEK, MIBK, benzol, toluol, carbon 
tetrachloride, trichlor, trichlene, methyl alcohol, methylene chloride, 
sulfuric acid, or Freon TC-TETF-22-TA-12. - they had a sense of humor, 
no battery acid cleaning allowed! 


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Re: [Elecraft] Solvent

2006-12-13 Thread Ken Kopp

There are/were many flux removal chemicals available,
but in today's over-protective society they're hard to
find.  I treasure my stock of triclorethelyne (SP?). (:-))

Rubbing alcohol and a small stiff brush work well.
I place a paper towel on the board, between the brush
and the board, to soak up the freed resin and prevent
it from running all over the board.

An ideal brush is known as an acid brush and is available
at welding supply stores.  It has a rolled sheet metal handle
and stiff bristles that can be cut to shorter lengths to make
the brush stiffer.  A fist-full of 'em is cheap.  In other stores
they may be sold as glue brushes.

73! Ken Kopp - K0PP
[EMAIL PROTECTED]
or
[EMAIL PROTECTED]



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Re: [Elecraft] Solvent

2006-12-13 Thread Jim Miller
If you go to the drug store and look closely you can find 91% isopropyl 
alcohol. The remaining 9% is water which won't hurt anything.

Works fine esp with acid brush previously mentioned.

73

jim ab3cv

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RE: [Elecraft] Solvent

2006-12-13 Thread Ron D'Eau Claire
I'm sure others will suggest many options although if you read the Elecraft
manuals you'll find, in bold type: 

DO NOT use ... solvents of any kind. Use of any of these will void your
warranty. 

If you need to clean your boards you're probably using too much solder. Try
a smaller diameter solder. 

If you look at the photos of assembled boards in any of several Elecraft
assembly manuals including the XV 50, 144, 222 or 432 transverters, the KX1,
the T1 antenna tuner or the WM1, AT1 or AF1 mini-modules, you'll see boards
I built up while writing the assembly procedures for those kits. Those
photos are the boards as they came from the soldering iron. 

If you look closely, you might see a few dark spots of flux here and there,
but they're tiny and insignificant and often in a place where I installed
and removed a part several times as the design was finalized. To be certain
the kit can be built exactly as described, I never use any tools that are
not specifically listed in the manual. That means no fancy high-powered
vacuum desoldering tool to clean up pads; just braid or the SoldapulltR
sucker listed under Tools Required. 

I will admit to taking a small swab with some isopropyl alcohol to an
individual, particularly messy solder pad when I needed to re-shoot a
picture after many component changes, especially when, after many
resoldering, some flux escaped the pad itself and ran onto the PCB, but
that's the extent of any flux removal. I moisten a Q-tipR or similar swab
with alcohol, then place it on the flux and spin the tip to scrub that spot
and loosen the flux. 

Ron AC7AC

-Original Message-

Hi Folks,

I'd like to know from the collective wisdom what solvent may be used on
Elecraft PC assemblies to remove some residual flux and flux smears.

It seems to me that a solvent that wouldn't harm boards and components was
isopropyl alcohol (rubbing alcohol) in the old days.

What do you Elecraft Builders use!

Thanks,

Bill
NA7Y

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Re: [Elecraft] Solvent

2006-12-13 Thread Doug Faunt N6TQS +1-510-655-8604
At least around here, 99% isopropyl is readily available, and is only
slightly more expensive.

73, doug

   From: Jim Miller [EMAIL PROTECTED]
   Date: Wed, 13 Dec 2006 12:30:24 -0500

   If you go to the drug store and look closely you can find 91% isopropyl 
   alcohol. The remaining 9% is water which won't hurt anything.

   Works fine esp with acid brush previously mentioned.

   73

   jim ab3cv
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RE: [Elecraft] Solvent

2006-12-13 Thread peter gerba
I wouldn't clean the boards.

I didn't on mine.

If you do, with alcohol, be sure not to use Completely Denatured Alcohol. It
is a serious poison and can be absorbed via your skin. It contains  brucine,
very nasty stuff.

Be careful. I'm sure your boards will be fine if you use good solder and
solder carefully.

pete, kn6bi

-Original Message-
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] Behalf Of Doug Faunt N6TQS
+1-510-655-8604
Sent: Wednesday, December 13, 2006 10:08 AM
To: [EMAIL PROTECTED]
Cc: elecraft@mailman.qth.net
Subject: Re: [Elecraft] Solvent


At least around here, 99% isopropyl is readily available, and is only
slightly more expensive.

73, doug

   From: Jim Miller [EMAIL PROTECTED]
   Date: Wed, 13 Dec 2006 12:30:24 -0500

   If you go to the drug store and look closely you can find 91% isopropyl
   alcohol. The remaining 9% is water which won't hurt anything.

   Works fine esp with acid brush previously mentioned.

   73

   jim ab3cv
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Re: [Elecraft] Solvent

2006-12-13 Thread Ken Kopp
In spite of my posting about paper towel and acid brushes, 
I fully agree with Ron's observation that if one uses the

proper size and kind of solder there won't be a need to
clean your board/s.

I haven't needed to clean mine ...

73! Ken Kopp - K0PP
[EMAIL PROTECTED]
or
[EMAIL PROTECTED]


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RE: [Elecraft] Solvent

2006-12-13 Thread Craig Rairdin
After you clean your boards and void your warranty, take that 91% alcohol,
put about a half-inch in the bottom of a one-gallon glass apple cider jug,
swirl it around, and drop in a match. It'll entertain the kids for hours.

To do it again you may have to blow into the jug to add some oxygen. Don't
breath too much of the fumes, but at the same time the light-headedness
makes the effect even more fun to watch.

Craig
NZ0R

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Re: [Elecraft] Solvent

2006-12-13 Thread Mike Markowski
How long till my eyebrows grow back??   - Mike ab3ap

Craig Rairdin wrote:
 After you clean your boards and void your warranty, take that 91% alcohol,
 put about a half-inch in the bottom of a one-gallon glass apple cider jug,
 swirl it around, and drop in a match. It'll entertain the kids for hours.
 
 To do it again you may have to blow into the jug to add some oxygen. Don't
 breath too much of the fumes, but at the same time the light-headedness
 makes the effect even more fun to watch.
 
 Craig
 NZ0R
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RE: [Elecraft] Solvent

2006-12-13 Thread Mike S

At 02:06 PM 12/13/2006, Craig Rairdin wrote...
After you clean your boards and void your warranty, take that 91% 
alcohol,
put about a half-inch in the bottom of a one-gallon glass apple cider 
jug,
swirl it around, and drop in a match. It'll entertain the kids for 
hours.


Only if picking glass shards out of skin and eyes is entertainment. 


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RE: [Elecraft] Solvent

2006-12-13 Thread Craig Rairdin
I should've mentioned that you shouldn't view it through the hole at the
top. :-)

The effect ranges from a sharp whoosh of fire out the top to a beautiful,
slow, bubbling wall of fire from the top to the bottom of the jug that makes
a low wah sound -- hence the name wah bottle that we attach to this fun
toy.

I'll answer any other wah bottle questions offline. 

Craig

-Original Message-
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] On Behalf Of Mike Markowski
Sent: Wednesday, December 13, 2006 1:25 PM
To: 'Elecraft Discussion List'
Subject: Re: [Elecraft] Solvent


How long till my eyebrows grow back??   - Mike ab3ap

Craig Rairdin wrote:
 After you clean your boards and void your warranty, take that 91% alcohol,
 put about a half-inch in the bottom of a one-gallon glass apple cider jug,
 swirl it around, and drop in a match. It'll entertain the kids for hours.
 
 To do it again you may have to blow into the jug to add some oxygen. Don't
 breath too much of the fumes, but at the same time the light-headedness
 makes the effect even more fun to watch.
 
 Craig
 NZ0R
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Re: [Elecraft] Solvent

2006-12-13 Thread Stuart Rohre
You could always go to a Liquor store and get some Everclear, pure spirits.

However, cleaning of the Elecraft boards is NOT necessary nor desirable. 
You never know what the plastics in today's parts will do in the presence of 
solvents.  Use of the cut off acid brushes will work, but only as long as 
the solvent and brush are clean.  They quickly load up with excessive flux 
and rosin, if there was excessive presence of these in the solder joints.

Stuart
K5KVH 


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