Re: [PSES] fire safety test methods for different country standards

2016-05-22 Thread John Woodgate
There isn't, almost certainly, a single reason, and we must take care that 
evidence that standards need to change isn't swamped by a greater body of 
evidence of non-compliance.

For example, we recently had, in Britain, many tumble-dryer fires. The standard 
may allow a warning in the instructions to 'clean the filter regularly' but the 
filter should really not clog or there should be a warning light if it clogs 
*and* the machine should not run with it on.

> -Original Message-
> From: John Allen [mailto:john_e_al...@blueyonder.co.uk]
> Sent: Sunday, May 22, 2016 11:11 PM
> To: EMC-PSTC@LISTSERV.IEEE.ORG
> Subject: Re: [PSES] fire safety test methods for different country standards
> 
> Rich.
> 
> Could it be that the scenarios which the standards committees envisage are not
> "the real deal", OR that the products which cause the fires just don't comply 
> with
> the standards?
> 
> IMO (not IMHO on this occasion !)  the latter may well be the actual case,
> because, in opinion,  the number of counterfeit products on the market 
> worldwide is
> so great that they are the cause (they minimise the production costs by 
> "deleting"
> the safety features (i.e. the features that ensure that fires don't occur) .
> 
> The EU RAPEX system identifies thousands of such products, and I saw good
> examples of those products at the Nov 2015  UK Electrical Safety First 
> conference
> in London.
> 
> FWIW, that's why I did not agree with Gert G's comment about the lack of 
> fires in
> his experience (which I do not doubt) from 61010 products.
> 
> But, then there is the problem that most people don't read the product 
> instructions
> - mea culpa,  as that could be said of me on many occasions. In which case 
> then it
> has to go back to the argument that the requirements in the standards are 
> "not the
> real deal".
> 
> (Have I ever set off an argument like this in real life?  Almost certainly 
> YES, and it
> did not "help" my career - but "that's life") and "if you don't feel the 
> bumps, you're
> not moving" [and I have certainly  felt the bumps])
> 
> John E Allen
> W. London, UK
> 
> 
> -Original Message-
> From: Richard Nute [mailto:ri...@ieee.org]
> Sent: 22 May 2016 22:39
> To: EMC-PSTC@LISTSERV.IEEE.ORG
> Subject: Re: [PSES] fire safety test methods for different country standards
> 
> Our most common and serious safety issue is that of product 
> electrically-caused
> fire.  I subscribe to "In Compliance" weekly recall notices; most are fire.
> 
> As Gert Gremmen has stated, no fault-testing has resulted in a product fire 
> in the
> test lab, yet product fires continue to occur in the field.  Clearly, 60950, 
> 61010, and
> others are not adequate in testing for fire and in specifying fire 
> safeguards.  We are
> doing something wrong.
> 
> Safety standards are not tested to see if they accomplish the objective.  
> Instead,
> they are promulgated and use the field as the test bed.  Maybe 62368 will 
> improve
> the product fire situation.
> 
> 
> Rich
> 
> -
> 
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> 
> Attachments are not permitted but the IEEE PSES Online Communities site at
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> formats), large files, etc.
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> Mike Cantwell 
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> -
> 
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> All emc-pstc postings are archived and searchable on the web at:
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> Attachments are not permitted but the IEEE PSES Online Communities site at
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> formats), large files, etc.
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> For policy questions, send mail to:
> Jim Bacher:  
> David Heald: 

-

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Re: [PSES] fire safety test methods for different country standards

2016-05-22 Thread Richard Nute
Hi John:


Thanks for your additional comments.

> Could it be that the scenarios which the standards
> committees envisage are not "the real deal"

In my opinion, this is the case.

> OR that the
> products which cause the fires just don't comply with the
> standards?

Of course, counterfeit and non-complying products are in the marketplace.  Some 
of these do catch fire.

My interest is the cause of fires in products which comply with the standards.  
The "In Compliance" reports do identify the counterfeit products, but these 
seem to be in the minority.  

Fires occur under fault conditions.  Not following instructions is a sort-of 
fault condition, but rarely the cause of a fire.


Rich

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Re: [PSES] fire safety test methods for different country standards

2016-05-22 Thread John Allen
Rich.

Could it be that the scenarios which the standards committees envisage are not 
"the real deal", OR that the products which cause the fires just don't comply 
with the standards?

IMO (not IMHO on this occasion !)  the latter may well be the actual case, 
because, in opinion,  the number of counterfeit products on the market 
worldwide is so great that they are the cause (they minimise the production 
costs by "deleting" the safety features (i.e. the features that ensure that 
fires don't occur) .

The EU RAPEX system identifies thousands of such products, and I saw good 
examples of those products at the Nov 2015  UK Electrical Safety First 
conference in London.

FWIW, that's why I did not agree with Gert G's comment about the lack of fires 
in his experience (which I do not doubt) from 61010 products.

But, then there is the problem that most people don't read the product 
instructions - mea culpa,  as that could be said of me on many occasions. In 
which case then it has to go back to the argument that the requirements in the 
standards are "not the real deal".

(Have I ever set off an argument like this in real life?  Almost certainly YES, 
and it did not "help" my career - but "that's life") and "if you don't feel the 
bumps, you're not moving" [and I have certainly  felt the bumps])

John E Allen
W. London, UK


-Original Message-
From: Richard Nute [mailto:ri...@ieee.org] 
Sent: 22 May 2016 22:39
To: EMC-PSTC@LISTSERV.IEEE.ORG
Subject: Re: [PSES] fire safety test methods for different country standards

Our most common and serious safety issue is that of product electrically-caused 
fire.  I subscribe to "In Compliance" weekly recall notices; most are fire.

As Gert Gremmen has stated, no fault-testing has resulted in a product fire in 
the test lab, yet product fires continue to occur in the field.  Clearly, 
60950, 61010, and others are not adequate in testing for fire and in specifying 
fire safeguards.  We are doing something wrong.

Safety standards are not tested to see if they accomplish the objective.  
Instead, they are promulgated and use the field as the test bed.  Maybe 62368 
will improve the product fire situation.  


Rich

-

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discussion list. To post a message to the list, send your e-mail to 


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Scott Douglas 
Mike Cantwell 

For policy questions, send mail to:
Jim Bacher:  
David Heald: 

-

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discussion list. To post a message to the list, send your e-mail to 


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Re: [PSES] fire safety test methods for different country standards

2016-05-22 Thread Richard Nute
Our most common and serious safety issue is that of product electrically-caused 
fire.  I subscribe to "In Compliance" weekly recall notices; most are fire.

As Gert Gremmen has stated, no fault-testing has resulted in a product fire in 
the test lab, yet product fires continue to occur in the field.  Clearly, 
60950, 61010, and others are not adequate in testing for fire and in specifying 
fire safeguards.  We are doing something wrong.

Safety standards are not tested to see if they accomplish the objective.  
Instead, they are promulgated and use the field as the test bed.  Maybe 62368 
will improve the product fire situation.  


Rich

-

This message is from the IEEE Product Safety Engineering Society emc-pstc 
discussion list. To post a message to the list, send your e-mail to 


All emc-pstc postings are archived and searchable on the web at:
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formats), large files, etc.

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Re: [PSES] fire safety test methods for different country standards

2016-05-22 Thread Ted Eckert
My response will be in regards to Information Technology Equipment (ITE) 
specifically, but it may have some applicability to other product types.

IEC 62368-1 has a significantly different approach to fire enclosures than IEC 
60950-1 has. IEC 62368-1 allows the designer much more flexibility in fire 
enclosure design based on a better understanding of how fires start and how 
they spread within equipment. For many product types, the designer won't need 
all of the expensive precautions required by the older standard.

On the other hand, new technology brings new hazards. Lithium-ion batteries 
tend to fail rather dramatically. The design and manufacturing of the batteries 
are getting better, but we are not yet at a point where we can declare these 
batteries as benign as older battery technologies.

New developments may continue to necessitate flame rated enclosures. ITE 
products are starting to use USB C ports for power and charging. The USB C 
standard includes adaptive charging where the power supply can switch from 5 V 
at lower currents all the way to 20 V at 5 A. A properly designed USB C power 
supply won't change voltage without proper digital negotiation with its host. 
However, power supplies of dubious origin show up on the market commonly. Since 
this is a standard connector design, we cannot guarantee what power supply our 
customers will use for charging their devices. A device that may not appear to 
have any risk of ignition may behave differently when you put 100 W of power 
into it. Voltage and current limiting on the input, along with flame rated 
material around the input connector, may become necessary to avoid the risk of 
problems from aftermarket power supplies.

There may be other new technologies that we have not foreseen that could result 
in energy densities high enough to create an ignition risk. I think IEC 62368-1 
reasonably covers the risk. I've only covered low-voltage DC powered equipment 
in my discussion. There is still plenty of ITE that have open frame switch-mode 
power supplies that present their own ignition risks. 

Ted Eckert
Compliance Engineer
Microsoft Corporation
ted.eck...@microsoft.com

The opinions expressed are my own and do not necessarily reflect those of my 
employer.

-Original Message-
From: John Allen [mailto:john_e_al...@blueyonder.co.uk] 
Sent: Sunday, May 22, 2016 3:30 AM
To: EMC-PSTC@LISTSERV.IEEE.ORG
Subject: Re: [PSES] fire safety test methods for different country standards

Gert

In many instances I think you are probably on the right track - but mainly 
w.r.t. to 61010 kit for professional / semi-professional use, as opposed to 
60950 where a lot of the kit certified (?) is low cost consumer kit of 
potentially "dubious" origin. So, maybe, the latter group deserves a higher 
level of scrutiny than the former group, including more rigorous 
fire-protection testing.

John E Allen
W. London, UK

-Original Message-
From: ce-test, qualified testing bv - Gert Gremmen [mailto:g.grem...@cetest.nl]
Sent: 22 May 2016 09:59
To: EMC-PSTC@LISTSERV.IEEE.ORG
Subject: Re: [PSES] fire safety test methods for different country standards

I was wondering if these type of fire propagation tests are still of any 
relevance.

Nowadays most electronic designs have been built with compliant (be it UL or 
VDE or any other reputable test house) and wiring is HAR or better. Enclosures 
are most standard -off-the-shelf- types with a decent flammability marking.
Isolating material is purchased for the purpose and decently marked. 

I must add that my experience is mostly in professional (low power <1500 VA)  
equipment (60950 / 61010), so I may be biased, but in 20 years of testing I 
still have to find an example where a fire could be started in a "fire 
enclosure" (or outside)
using a single fault simulation, or a situation where a fire could propagate. 
Any overheated component/wiring/pcb  produced (toxic?)   smell/smoke
only.  I had some exploding capacitors, and semiconductors (DIL packages), and 
that was it.

I'd like to hear any decent argument or example  (yes!) on when a fire test had 
(recently) shown to be necessary ( had a fail result) where this was not 
expected based on the applied components ratings.  I do not think that many 
wood enclosures are used, and paper has long been ruled out in electronics. 

Is this flammability issue (at least the equipment test) not something slowly 
becoming obsolete ?

Regards,

Ing. Gert Gremmen
Approvals manager



+ ce marking of electrical/electronic equipment Independent Consultancy 
+ Services Compliance Testing and Design for CE marking
 according to EC-directives:
- Electro Magnetic Compatibility 2004/108/EC
- Electrical Safety 2006/95/EC
- Medical Devices 93/42/EC
- Radio & Telecommunication Terminal Equipment 99/5/EC
+ Improvement of Product Quality and Reliability testing

Re: [PSES] fire safety test methods for different country standards

2016-05-22 Thread John Allen
Gert

In many instances I think you are probably on the right track - but mainly 
w.r.t. to 61010 kit for professional / semi-professional use, as opposed to 
60950 where a lot of the kit certified (?) is low cost consumer kit of 
potentially "dubious" origin. So, maybe, the latter group deserves a higher 
level of scrutiny than the former group, including more rigorous 
fire-protection testing.

John E Allen
W. London, UK

-Original Message-
From: ce-test, qualified testing bv - Gert Gremmen [mailto:g.grem...@cetest.nl] 
Sent: 22 May 2016 09:59
To: EMC-PSTC@LISTSERV.IEEE.ORG
Subject: Re: [PSES] fire safety test methods for different country standards

I was wondering if these type of fire propagation tests are still of any 
relevance.

Nowadays most electronic designs have been built with compliant (be it UL or 
VDE or any other reputable test house) and wiring is HAR or better. Enclosures 
are most standard -off-the-shelf- types with a decent flammability marking.
Isolating material is purchased for the purpose and decently marked. 

I must add that my experience is mostly in professional (low power <1500 VA)  
equipment (60950 / 61010), so I may be biased, but in 20 years of testing I 
still have to find an example where a fire could be started in a "fire 
enclosure" (or outside)
using a single fault simulation, or a situation where a fire could propagate. 
Any overheated component/wiring/pcb  produced (toxic?)   smell/smoke
only.  I had some exploding capacitors, and semiconductors (DIL packages), and 
that was it.

I'd like to hear any decent argument or example  (yes!) on when a fire test had 
(recently) shown to be necessary ( had a fail result) where this was not 
expected based on the applied components ratings.  I do not think that many 
wood enclosures are used, and paper has long been ruled out in electronics. 

Is this flammability issue (at least the equipment test) not something slowly 
becoming obsolete ?

Regards,

Ing. Gert Gremmen
Approvals manager



+ ce marking of electrical/electronic equipment Independent Consultancy 
+ Services Compliance Testing and Design for CE marking
 according to EC-directives:
- Electro Magnetic Compatibility 2004/108/EC
- Electrical Safety 2006/95/EC
- Medical Devices 93/42/EC
- Radio & Telecommunication Terminal Equipment 99/5/EC
+ Improvement of Product Quality and Reliability testing Education

Web:www.cetest.nl (English) 
Phone :  +31 10 415 24 26
---
This e-mail and any attachments thereto may contain information that is 
confidential and/or protected by intellectual property rights and are intended 
for the sole use of the recipient(s) named above. 
Any use of the information contained herein (including, but not limited to, 
total or partial reproduction, communication or distribution in any form) by 
persons other than the designated
recipient(s) is prohibited. If you have received this e-mail in error, please 
notify the sender either by telephone or by e-mail and delete the material from 
any computer. 
Thank you for your co-operation.

From: Richard Nute [mailto:ri...@ieee.org]
Sent: Saturday 21 May 2016 19:16
To: EMC-PSTC@LISTSERV.IEEE.ORG
Subject: Re: [PSES] fire safety test methods for different country standards



Hi Scott:


“In general, the users and testing houses are referring to the rating of UL 
yellow card rather than the actual test on individual final designed pcb.  
Should we use it to object their normal practice.  How often is it successful?”

Testing in place is a once-per-product-model (and board design) test.  Passing 
the test will depend on how much copper clads the epoxy versus exposed epoxy.  
Only boards with lots of copper are likely to pass.  So, it is an “iffy” test 
and the outcome cannot be predicted with certainty.  

As a general rule, use a board with ratings prescribed by the standard.  Where 
you must use a rating not prescribed by the standard, or you are using a 
non-rated board, and if the board design uses lots of copper, then testing the 
completed board in its end-product orientation may pass the flammability test.


Rich 


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Re: [PSES] fire safety test methods for different country standards

2016-05-22 Thread ce-test, qualified testing bv - Gert Gremmen
I was wondering if these type of fire propagation tests are still of any 
relevance.

Nowadays most electronic designs have been built with compliant (be it UL or 
VDE or any other reputable test house)
and wiring is HAR or better. Enclosures are most standard -off-the-shelf- types 
with a decent flammability marking.
Isolating material is purchased for the purpose and decently marked. 

I must add that my experience is mostly in professional (low power <1500 VA)  
equipment (60950 / 61010), so I may be biased, but
in 20 years of testing I still have to find an example where a fire could be 
started in a "fire enclosure" (or outside)
using a single fault simulation, or a situation where a fire could propagate. 
Any overheated component/wiring/pcb  produced (toxic?)   smell/smoke
only.  I had some exploding capacitors, and semiconductors (DIL packages), and 
that was it.

I'd like to hear any decent argument or example  (yes!) on when a fire test had 
(recently) shown to be necessary ( had a fail result)
where this was not expected based on the applied components ratings.  I do not 
think that many wood enclosures are used,
and paper has long been ruled out in electronics. 

Is this flammability issue (at least the equipment test) not something slowly 
becoming obsolete ?

Regards,

Ing. Gert Gremmen
Approvals manager



+ ce marking of electrical/electronic equipment
+ Independent Consultancy Services
+ Compliance Testing and Design for CE marking
 according to EC-directives:
    - Electro Magnetic Compatibility 2004/108/EC
    - Electrical Safety 2006/95/EC
    - Medical Devices 93/42/EC
    - Radio & Telecommunication Terminal Equipment 99/5/EC
+ Improvement of Product Quality and Reliability testing
+ Education

Web:    www.cetest.nl (English) 
Phone :  +31 10 415 24 26
---
This e-mail and any attachments thereto may contain information 
that is confidential and/or protected by intellectual property rights 
and are intended for the sole use of the recipient(s) named above. 
Any use of the information contained herein (including, but not 
limited to, total or partial reproduction, communication or 
distribution in any form) by persons other than the designated 
recipient(s) is prohibited. If you have received this e-mail in error, 
please notify the sender either by telephone or by e-mail and 
delete the material from any computer. 
Thank you for your co-operation.

From: Richard Nute [mailto:ri...@ieee.org] 
Sent: Saturday 21 May 2016 19:16
To: EMC-PSTC@LISTSERV.IEEE.ORG
Subject: Re: [PSES] fire safety test methods for different country standards



Hi Scott:


“In general, the users and testing houses are referring to the rating of UL 
yellow card rather than the actual test on individual final designed pcb.  
Should we use it to object their normal practice.  How often is it successful?”

Testing in place is a once-per-product-model (and board design) test.  Passing 
the test will depend on how much copper clads the epoxy versus exposed epoxy.  
Only boards with lots of copper are likely to pass.  So, it is an “iffy” test 
and the outcome cannot be predicted with certainty.  

As a general rule, use a board with ratings prescribed by the standard.  Where 
you must use a rating not prescribed by the standard, or you are using a 
non-rated board, and if the board design uses lots of copper, then testing the 
completed board in its end-product orientation may pass the flammability test.


Rich 


-

This message is from the IEEE Product Safety Engineering Society emc-pstc 
discussion list. To post a message to the list, send your e-mail to 

All emc-pstc postings are archived and searchable on the web at: 
http://www.ieee-pses.org/emc-pstc.html
Attachments are not permitted but the IEEE PSES Online Communities site at 
http://product-compliance.oc.ieee.org/ can be used for graphics (in well-used 
formats), large files, etc.
Website: http://www.ieee-pses.org/
Instructions: http://www.ieee-pses.org/list.html (including how to unsubscribe)
List rules: http://www.ieee-pses.org/listrules.html 
For help, send mail to the list administrators:
Scott Douglas 
Mike Cantwell  
For policy questions, send mail to:
Jim Bacher 
David Heald  

-

This message is from the IEEE Product Safety Engineering Society emc-pstc 
discussion list. To post a message to the list, send your e-mail to 


All emc-pstc postings are archived and searchable on the web at:
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Attachments are not permitted but the IEEE PSES Online Communities site at 
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formats), large files, etc.

Website:  http://www.ieee-pses.org/
Instructions:  http:/