EMC severity levels: an update

1996-06-05 Thread Paul Reilly

Colleagues,

I raised the question a few weeks ago of the 'correct' level of ESD immunity 
that should be chosen, in the particular field of plastic-bodied electronic 
products. With these products, it is generally the CONTACT or DIRECT 
discharge that is the problem, whereby a discharge penetrates the case via 
seams or apertures. As I said then, my problem is that the 'official' ESD 
standards do not seem to go far enough in guaranteeing ESD protection, under 
extreme conditions.

Let me start by  thanking those people who already contacted me with 
contributions.

I am aware of the following standards which address ESD:

(The voltages refer to direct or contact discharge.)

IEC 801-2 (1984)  8kV
MIL-STD-1686C,  ESD Class 1   2kV
MIL-STD-1686C, ESD Class 2   4kV
MIL-STD-1686C, ESD Class 3 16kV
ECMA TR/40   8kV
ANSI C63   8kV
MIL-STD-883, Method 3015 Cat A12kV
MIL-STD-883, Method 3015 Cat B2   'above 2kV'

Unfortunately MDS-201-0004 makes no mention of ESD.


So much for the standards. What 'real-life' ESD voltages can be expected?
The classic table that keeps coming up in the literature appears to 
originate from the US DOD:
  
 -Activity   -   10.2% RH 65.9% RH
Walking across carpet  35,000 V 1,5000 V
Walking across vinyl floor 12,000 V  250 V
Working at bench 6,000 V  100 V
Plastic folder with instructions7,000 V  600 V
Natural poly bag lifted from bench 20,000 V 1,200 V
Foam padded work chair  18,000 V1,500 V

The EMC text books also indicate that one can see up 35kV on a human in 
extreme conditions (dry and cold).

My specific interest in all this is that I am dealing with a family of 
products that keep failing in the field (particularly cold dry places) and 
it is suspected that ESD is the problem. It is further felt that the ESD 
testing that has been done (to 8kV, as per IEC801) probably isn't enough. 
However, no-one knows where to go from here.

So...
 -Can anyone advise on other ESD standards that I have missed?
 -Do large companies have their own internal ESD standards that go futher 
than the commercial ones?
 -Is there good reference information available on the human voltages that 
can be seen in real life?
 -What do you test to?

As before, I will mail a summary to the group of any relevant info received.

Many thanks

 --Paul Reilly--
PA Consulting Group
Cambridge UK, Tel UK + 1763-261222
paul.rei...@pa-consulting.com

(Sorry for this long msg: if you're replying, please edit down).


Re: EMC severity levels: an update

1996-06-05 Thread Victor L. Boersma
Large Corporations indeed do have their in-house standards, so do any number
of
small corporations.

Those standards are the result of years of study on failed products, an
investment that often
is far from trivial.

Those standards are what gives those corporations their competitive edge in the
market place
and makes some brands a household name, because of their reliability.
Obviously, those
corporations know that the standards aren't enough AND, what is enough.

Any employee of any corporation that has made that investment and tells this
forum how to
compete with his organization, should not expect a raise.


Regards,


Vic