PCI Brackets Problems

2002-09-03 Thread Knighten, Jim L

Rick,

I have a similar experience with PCI card cage brackets.  This architecture
was never intended for today's  environment.
We have used various gasketing techniques.  Some OEMs now include clips on
the chassis to aid in the electrical seal with the card bracket.
A.K. Stamping has a patent on one add-on gasket (US 5,856,632).
The first problems we found were with ESD testing, not radiated EMI.  Now,
we have seen problems with both.  Even a gasketed PCI card cage is mediocre
as a shielded enclosure.
Regards,
Jim

Jim Knighten, Ph.D.
Teradata, a Division of NCR http://www.ncr.com
<http://www.ncr.com> 
17095 Via Del Campo
San Diego, CA 92127
USA
Tel: 858-485-2537
Fax: 858-485-3788
jim.knigh...@ncr.com <mailto:jim.knigh...@ncr.com> 

-Original Message-
From:   rbus...@es.com <mailto:rbus...@es.com>  [mailto:rbus...@es.com]
<mailto:[mailto:rbus...@es.com]>  
Sent:   Friday, August 30, 2002 7:54 AM
To: emc-p...@majordomo.ieee.org <mailto:emc-p...@majordomo.ieee.org> 
Subject:PCI Brackets Problems


I am fighting the age old problem of PCI brackets on various PC chassis not
making adequate electrical contact. Aperture leaks, especially at high
frequencies, is a continual problem, to say nothing about the flimsy
construction of the brackets. Has anyone had any success with the clips,
gaskets and other EMI solutions? If you have any suggestions on types, or
manufacturers please let me know.
Thanks in advance...
Rick Busche
Evans & Sutherland
rbus...@es.com <mailto:rbus...@es.com> 

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Jim Knighten, Ph.D.
Teradata, a Division of NCR http://www.ncr.com
17095 Via Del Campo
San Diego, CA 92127
USA
Tel: 858-485-2537
Fax: 858-485-3788
jim.knigh...@ncr.com


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Re: PCI Brackets Problems

2002-08-31 Thread neven11

Beware that stainless steel has high impedance in GHz 
range, about 50 times higher than copper. That seriously 
degrades performance at high frequencies relative to 
BeCu or other good conductors.

Neven
> 
> Rick,
> 
> Chomerics' Springline product line is an off-the-shelf solution:
> 
>   http://www.chomerics.com/products/cardcage.htm
> 
> The spring-fingers on these one-piece gaskets are formed
> toward the rear panel instead of toward the inside, where
> damage due to snagging can be a problem.
> 
> The only negative comment I have about this product concerns
> the stainless steel material. In my experience, mixing stainless steel
> and cold-rolled steel causes corrosion, even though the CRS is Zinc-plated.
> Chomerics has offered to tin-plate the SS for us.
> 
> Over the years, the design group I'm in has tried various
> custom gaskets for this application--strips of tin-plated Be/Cu 
> or Phosphor-Bronze spring fingers between the PCI brackets
> or fabric-over-foam gaskets, both of which have their
> challenges. It seems we've come full-circle and have settled
> on the above off-the-shelf solution.
> 
> Good Luck,
> Dan
> 
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> > 
> > I am fighting the age old problem of PCI brackets on various PC chassis not 
> making adequate electrical contact. Aperture leaks, especially at high 
> frequencies, is a continual problem, to say nothing about the flimsy 
> construction of the brackets. Has anyone had any success with the clips, 
> gaskets 
> and other EMI solutions? If you have any suggestions on types, or 
> manufacturers 
> please let me know.
> > 
> > Thanks in advance...
> > 
> > Rick Busche
> > Evans & Sutherland
> > rbus...@es.com
> > 
> > ---
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Re: PCI Brackets Problems

2002-08-30 Thread Dan Irish - Sun BOS Hardware

Rick,

Chomerics' Springline product line is an off-the-shelf solution:

http://www.chomerics.com/products/cardcage.htm

The spring-fingers on these one-piece gaskets are formed
toward the rear panel instead of toward the inside, where
damage due to snagging can be a problem.

The only negative comment I have about this product concerns
the stainless steel material. In my experience, mixing stainless steel
and cold-rolled steel causes corrosion, even though the CRS is Zinc-plated.
Chomerics has offered to tin-plate the SS for us.

Over the years, the design group I'm in has tried various
custom gaskets for this application--strips of tin-plated Be/Cu 
or Phosphor-Bronze spring fingers between the PCI brackets
or fabric-over-foam gaskets, both of which have their
challenges. It seems we've come full-circle and have settled
on the above off-the-shelf solution.

Good Luck,
Dan

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> Subject: PCI Brackets Problems
> Date: Fri, 30 Aug 2002 08:54:09 -0600
> X-MS-Has-Attach: 
> X-MS-TNEF-Correlator: 
> Thread-Topic: Curious about Tripp-Lite "isolation transformer"
> Thread-Index: AcJQM3jmO5hzvAL2Sl+Op3k/hH61TAAAMcqg
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> To: 
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> 
> 
> I am fighting the age old problem of PCI brackets on various PC chassis not 
making adequate electrical contact. Aperture leaks, especially at high 
frequencies, is a continual problem, to say nothing about the flimsy 
construction of the brackets. Has anyone had any success with the clips, 
gaskets 
and other EMI solutions? If you have any suggestions on types, or manufacturers 
please let me know.
> 
> Thanks in advance...
> 
> Rick Busche
> Evans & Sutherland
> rbus...@es.com
> 
> ---
> This message is from the IEEE EMC Society Product Safety
> Technical Committee emc-pstc discussion list.
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>  Jim Bacher: j.bac...@ieee.org
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RE: PCI Brackets Problems

2002-08-30 Thread neven11

Oooops,

my reply was really relevant to Compact PCI panels, not 
PCI. Sorry, I just realized it.

I haven't worked on designs using PCI brackets for EMC. 
I believe that former Instrument Specielties, now part 
of Laird Technologies, can help you. They are very 
knowledgeable in the area of shielding/gasketing, one of 
the best resources, and have many products for that.

Neven
> 
>   Yup, we had the same problem on a GNIC card. We made the card and its 
> L-shaped bracket. The card was intended for any ol' computer. The casual 
> contact 
> between the face of the bracket and the PC chassis was "iffy" at best. I put 
> a 
> couple of small dimples (punched slots really), on the long sides of the 
> bracket. They were on both sides of the bracket and spaced equidistant from 
> the 
> top and bottom of the opening in the PC's card mounting bracket. The dimples 
> made contact just before the end of the GNIC bracket aligned with the screw 
> hole 
> in the PC mounting bracket. This gave me enough force to make electrical 
> grounding contact, and effectively cut the card opening size by 1/3. Yes, it 
> does leave small slots between dimples, but these slots are significantly 
> smaller than the slots that are left unintentionally between the card and the 
> PC 
> mounting bracket. The GNIC, at the time, had a very noisy 1 X 9 laser 
> transceiver running at 1.25 GHz and this resolved my problem. The arrang!
> ement ended up being tested multiple times because of changes in 
> transceivers, 
> and other circuit changes but I never had any more problems with the fit.
> 
>   Gary
> 
> -Original Message-
> From: rbus...@es.com [mailto:rbus...@es.com]
> Sent: Friday, August 30, 2002 7:54 AM
> To: emc-p...@majordomo.ieee.org
> Subject: PCI Brackets Problems
> 
> 
> 
> I am fighting the age old problem of PCI brackets on various PC chassis not 
> making adequate electrical contact. Aperture leaks, especially at high 
> frequencies, is a continual problem, to say nothing about the flimsy 
> construction of the brackets. Has anyone had any success with the clips, 
> gaskets 
> and other EMI solutions? If you have any suggestions on types, or 
> manufacturers 
> please let me know.
> 
> Thanks in advance...
> 
> Rick Busche
> Evans & Sutherland
> rbus...@es.com
> 
> ---
> This message is from the IEEE EMC Society Product Safety
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Re: PCI Brackets Problems

2002-08-30 Thread neven11

There are several types of gaskets. The ones with a 
continuous ridge along the centerline (inverted V-shape) 
are not compliant thus they can leave slots and cause 
difficulties with board insertion. The spiral gaskets 
make good contact but tend to kink, get caught and fall 
out of the groove in the panels.

The best ones have a series of rounded clip-
like "fingers" along the gasket, allowing each 
individual contact to comply with the size/shape between 
two panels. Regarding material, you want to use (plated) 
beryllium copper. I think the kind that is best is 
thermally treated after it has been formed.

Unfortunately the standard panels are aluminum, which is 
not best material regarding developing contact 
resistance to a different gasket material over time, due 
to galvanic effect/corrosion.

Neven
> 
> I am fighting the age old problem of PCI brackets on various PC chassis not 
> making adequate electrical contact. Aperture leaks, especially at high 
> frequencies, is a continual problem, to say nothing about the flimsy 
> construction of the brackets. Has anyone had any success with the clips, 
> gaskets 
> and other EMI solutions? If you have any suggestions on types, or 
> manufacturers 
> please let me know.
> 
> Thanks in advance...
> 
> Rick Busche
> Evans & Sutherland
> rbus...@es.com
> 
> ---
> This message is from the IEEE EMC Society Product Safety
> Technical Committee emc-pstc discussion list.
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> Visit our web site at:  http://www.ewh.ieee.org/soc/emcs/pstc/
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RE: PCI Brackets Problems

2002-08-30 Thread Gary McInturff

Yup, we had the same problem on a GNIC card. We made the card and its 
L-shaped bracket. The card was intended for any ol' computer. The casual 
contact between the face of the bracket and the PC chassis was "iffy" at best. 
I put a couple of small dimples (punched slots really), on the long sides of 
the bracket. They were on both sides of the bracket and spaced equidistant from 
the top and bottom of the opening in the PC's card mounting bracket. The 
dimples made contact just before the end of the GNIC bracket aligned with the 
screw hole in the PC mounting bracket. This gave me enough force to make 
electrical grounding contact, and effectively cut the card opening size by 1/3. 
Yes, it does leave small slots between dimples, but these slots are 
significantly smaller than the slots that are left unintentionally between the 
card and the PC mounting bracket. The GNIC, at the time, had a very noisy 1 X 9 
laser transceiver running at 1.25 GHz and this resolved my problem. The arrang!
ement ended up being tested multiple times because of changes in transceivers, 
and other circuit changes but I never had any more problems with the fit.

Gary

-Original Message-
From: rbus...@es.com [mailto:rbus...@es.com]
Sent: Friday, August 30, 2002 7:54 AM
To: emc-p...@majordomo.ieee.org
Subject: PCI Brackets Problems



I am fighting the age old problem of PCI brackets on various PC chassis not 
making adequate electrical contact. Aperture leaks, especially at high 
frequencies, is a continual problem, to say nothing about the flimsy 
construction of the brackets. Has anyone had any success with the clips, 
gaskets and other EMI solutions? If you have any suggestions on types, or 
manufacturers please let me know.

Thanks in advance...

Rick Busche
Evans & Sutherland
rbus...@es.com

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PCI Brackets Problems

2002-08-30 Thread rbusche

I am fighting the age old problem of PCI brackets on various PC chassis not 
making adequate electrical contact. Aperture leaks, especially at high 
frequencies, is a continual problem, to say nothing about the flimsy 
construction of the brackets. Has anyone had any success with the clips, 
gaskets and other EMI solutions? If you have any suggestions on types, or 
manufacturers please let me know.

Thanks in advance...

Rick Busche
Evans & Sutherland
rbus...@es.com

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