Re: BeCu problem

2003-02-01 Thread John Woodgate

I read in !emc-pstc that Fred Townsend f...@poasana.com wrote (in
3e3af280.5e519...@poasana.com) about 'BeCu problem' on Fri, 31 Jan
2003:
John, tubes are like vacuum deposition chambers. I have difficulty believing 
that
a fancy form of carbon would be of any use in molded structures, HV, or HVAC.
These conditions are all found  in radar tubes.

Well, AIUI, it's actually made under high vacuum conditions, and diamond
is very stable, of course. But I wasn't thinking of the applications of
BeO in high-power tubes, about which I know very little, but in
semiconductor packages and heat-transferring insulators.
-- 
Regards, John Woodgate, OOO - Own Opinions Only. http://www.jmwa.demon.co.uk 
Interested in professional sound reinforcement and distribution? Then go to 
http://www.isce.org.uk
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RE: BeCu problem

2003-02-01 Thread Gregg Kervill

On that topic I remember the UK Comedian and retired explosive expert
saying - of making hole in dynamite, before fitting the detonators.

 You're supported to use and expensive copper Prodder.

I use a bit of bent fence wire


If it goes bang



I'll never know.




From: owner-emc-p...@majordomo.ieee.org
[mailto:owner-emc-p...@majordomo.ieee.org]On Behalf Of drcuthbert
Sent: Friday, January 31, 2003 7:43 PM
To: 'Fred Townsend'; John Woodgate
Cc: emc-p...@majordomo.ieee.org
Subject: RE: BeCu problem


I worked on a 1 MW, 160 GHz Gyrotron in 1982 that used a diamond waveguide
window. Yes diamond is the up-and-coming power electronics material with 50X
the thermal conductivity of copper. It is also starting to be used as a
protective thinfilm material.

  Dave Cuthbert


From: Fred Townsend [mailto:f...@poasana.com]
Sent: Friday, January 31, 2003 3:03 PM
To: John Woodgate
Cc: emc-p...@majordomo.ieee.org
Subject: Re: BeCu problem



John, tubes are like vacuum deposition chambers. I have difficulty believing
that
a fancy form of carbon would be of any use in molded structures, HV, or
HVAC.
These conditions are all found  in radar tubes.

Also, thanks to Greggs comment about fancy screw drivers, I remembered that
BeCu
screw drivers, wrenches, etc. are used by the military in explosive
environments
because of their no sparking characteristics.

Fred Townsend

John Woodgate wrote:

 I read in !emc-pstc that Fred Townsend f...@poasana.com wrote (in
 3e3a35fb.6ecc...@poasana.com) about 'BeCu problem' on Fri, 31 Jan
 2003:
 BeO has seven times better thermal conductivity than AlO (alumina).
There is
 no real substitute for BeO at high power levels.  It is still used by the
 Military in high power radar applications such as tubes.

 Vapour Phase Deposition of diamond may replace BeO, with improved
 thermal properties, AIUI, and no toxicity problem.
 --
 Regards, John Woodgate, OOO - Own Opinions Only.
http://www.jmwa.demon.co.uk
 Interested in professional sound reinforcement and distribution? Then go
to
 http://www.isce.org.uk
 PLEASE do NOT copy news posts to me by E-MAIL!

 ---
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RE: BeCu problem

2003-01-31 Thread drcuthbert

I worked on a 1 MW, 160 GHz Gyrotron in 1982 that used a diamond waveguide
window. Yes diamond is the up-and-coming power electronics material with 50X
the thermal conductivity of copper. It is also starting to be used as a
protective thinfilm material.

  Dave Cuthbert


From: Fred Townsend [mailto:f...@poasana.com]
Sent: Friday, January 31, 2003 3:03 PM
To: John Woodgate
Cc: emc-p...@majordomo.ieee.org
Subject: Re: BeCu problem



John, tubes are like vacuum deposition chambers. I have difficulty believing
that
a fancy form of carbon would be of any use in molded structures, HV, or
HVAC.
These conditions are all found  in radar tubes.

Also, thanks to Greggs comment about fancy screw drivers, I remembered that
BeCu
screw drivers, wrenches, etc. are used by the military in explosive
environments
because of their no sparking characteristics.

Fred Townsend

John Woodgate wrote:

 I read in !emc-pstc that Fred Townsend f...@poasana.com wrote (in
 3e3a35fb.6ecc...@poasana.com) about 'BeCu problem' on Fri, 31 Jan
 2003:
 BeO has seven times better thermal conductivity than AlO (alumina).
There is
 no real substitute for BeO at high power levels.  It is still used by the
 Military in high power radar applications such as tubes.

 Vapour Phase Deposition of diamond may replace BeO, with improved
 thermal properties, AIUI, and no toxicity problem.
 --
 Regards, John Woodgate, OOO - Own Opinions Only.
http://www.jmwa.demon.co.uk
 Interested in professional sound reinforcement and distribution? Then go
to
 http://www.isce.org.uk
 PLEASE do NOT copy news posts to me by E-MAIL!

 ---
 This message is from the IEEE EMC Society Product Safety
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Re: BeCu problem

2003-01-31 Thread Fred Townsend

John, tubes are like vacuum deposition chambers. I have difficulty believing
that
a fancy form of carbon would be of any use in molded structures, HV, or HVAC.
These conditions are all found  in radar tubes.

Also, thanks to Greggs comment about fancy screw drivers, I remembered that
BeCu
screw drivers, wrenches, etc. are used by the military in explosive
environments
because of their no sparking characteristics.

Fred Townsend

John Woodgate wrote:

 I read in !emc-pstc that Fred Townsend f...@poasana.com wrote (in
 3e3a35fb.6ecc...@poasana.com) about 'BeCu problem' on Fri, 31 Jan
 2003:
 BeO has seven times better thermal conductivity than AlO (alumina).  There
is
 no real substitute for BeO at high power levels.  It is still used by the
 Military in high power radar applications such as tubes.

 Vapour Phase Deposition of diamond may replace BeO, with improved
 thermal properties, AIUI, and no toxicity problem.
 --
 Regards, John Woodgate, OOO - Own Opinions Only. http://www.jmwa.demon.co.uk
 Interested in professional sound reinforcement and distribution? Then go to
 http://www.isce.org.uk
 PLEASE do NOT copy news posts to me by E-MAIL!

 ---
 This message is from the IEEE EMC Society Product Safety
 Technical Committee emc-pstc discussion list.

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 Archive is being moved, we will announce when it is back on-line.
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 http://www.ieeecommunities.org/emc-pstc




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Re: BeCu problem

2003-01-31 Thread John Woodgate

I read in !emc-pstc that don_borow...@selinc.com wrote (in
ofc54f7ba7.cab7254d-on88256cbf.0051d...@selinc.com) about 'BeCu
problem' on Fri, 31 Jan 2003:

I have seen stainless steel used as battery contacts. The contacts
developed an oxide on them that made it difficult to get power from the
battery. Seems to me that some plating could solve that problem however.

OTOH, I have never found any problem with *magnetic* stainless steel.
But nickel plate does cause film interface problems, particularly for
1.5 V or 3 V supplies.
-- 
Regards, John Woodgate, OOO - Own Opinions Only. http://www.jmwa.demon.co.uk 
Interested in professional sound reinforcement and distribution? Then go to 
http://www.isce.org.uk
PLEASE do NOT copy news posts to me by E-MAIL!


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RE: BeCu problem

2003-01-31 Thread Gregg Kervill

Good point John - then we can justify the $5,000 screwdriver.

Gregg


From: owner-emc-p...@majordomo.ieee.org
[mailto:owner-emc-p...@majordomo.ieee.org]On Behalf Of John Woodgate
Sent: Friday, January 31, 2003 10:35 AM
To: emc-p...@majordomo.ieee.org
Subject: Re: BeCu problem


I read in !emc-pstc that Fred Townsend f...@poasana.com wrote (in
3e3a35fb.6ecc...@poasana.com) about 'BeCu problem' on Fri, 31 Jan
2003:
BeO has seven times better thermal conductivity than AlO (alumina).  There
is
no real substitute for BeO at high power levels.  It is still used by the
Military in high power radar applications such as tubes.

Vapour Phase Deposition of diamond may replace BeO, with improved
thermal properties, AIUI, and no toxicity problem.
--
Regards, John Woodgate, OOO - Own Opinions Only. http://www.jmwa.demon.co.uk
Interested in professional sound reinforcement and distribution? Then go to
http://www.isce.org.uk
PLEASE do NOT copy news posts to me by E-MAIL!


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Re: BeCu problem

2003-01-31 Thread Doug Smith

Hi Jan,

In addition to health aspects, BeCu is incompatible with most 
enclosure materials and coatings (to prevent rust and corrosion) used 
in equipment. After a couple of weeks a BeCu finger in contact with a 
chassis will leave a black smudge, the corrosion byproducts resulting 
from the battery that is formed. BeCu gaskets must be coated with an 
appropriate plating and not used bare. That little chart of available 
  platinge on the back page of the gasket catalog is the most 
important part of the document!

Doug


Jan Vercammen wrote:
 Hello EMC/PSTC-list,
 
 
 I have a question concerning Berylium Copper (BeCu). Even though this is
 not a direct
 EMC oriented question, it is or could be, indirectly, a serious problem in
 the EMC shielding of our
 products.
 
 I have been asked if BeCu can still be used in Europe and the USA (and the
 rest-of-the world) as
 the material for shielding gaskets and fingers.
 
...deleted for brevity


-- 

 ___  _   Doug Smith
  \  / )  P.O. Box 1457
   =  Los Gatos, CA 95031-1457
_ / \ / \ _   TEL/FAX: 408-356-4186/358-3799
  /  /\  \ ] /  /\  \ Mobile:  408-858-4528
|  q-( )  |  o  |Email:   d...@dsmith.org
  \ _ /]\ _ / Website: http://www.dsmith.org




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Re: BeCu problem

2003-01-31 Thread John Woodgate

I read in !emc-pstc that Fred Townsend f...@poasana.com wrote (in
3e3a35fb.6ecc...@poasana.com) about 'BeCu problem' on Fri, 31 Jan
2003:
BeO has seven times better thermal conductivity than AlO (alumina).  There is
no real substitute for BeO at high power levels.  It is still used by the
Military in high power radar applications such as tubes.

Vapour Phase Deposition of diamond may replace BeO, with improved
thermal properties, AIUI, and no toxicity problem.
-- 
Regards, John Woodgate, OOO - Own Opinions Only. http://www.jmwa.demon.co.uk 
Interested in professional sound reinforcement and distribution? Then go to 
http://www.isce.org.uk
PLEASE do NOT copy news posts to me by E-MAIL!


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RE: BeCu problem

2003-01-31 Thread Peter L. Tarver


Jan -

Both Be and BeO pose health risks.  While I can't point to
anything to support the claim, BeCu will probably become a
part of the product take back/recycling.

I did text searches of the WEEE and the RoHS Directives and
found no mention of Be in any form.

Be and its compounds are looked at under the various
voluntary ecological programs.

Many of my eco links are dead, but you can refer to

http://www.osha.gov/SLTC/beryllium/

for the US position.


Regards,

Peter L. Tarver, PE
Product Safety Manager
Sanmina-SCI Homologation Services
San Jose, CA
peter.tar...@sanmina-sci.com


 From: Jan Vercammen
 Sent: Thursday, January 30, 2003 11:04 PM

 Hello EMC/PSTC-list,


 I have a question concerning Berylium Copper
 (BeCu). Even though this is
 not a direct
 EMC oriented question, it is or could be,
 indirectly, a serious problem in
 the EMC shielding of our
 products.

 I have been asked if BeCu can still be used in
 Europe and the USA (and the
 rest-of-the world) as
 the material for shielding gaskets and fingers.

 The main issue here is that Berylium (probably in
 combination) is
 classified as an carcinogen and
 it is also know to cause lung diseases (e.g. CDB
 or chronic Berylium
 disease). Note that this is only the
 case if small particles are inhaled into the
 lungs. However, I have also
 received conflicting information
 that it is BeO (Berylium Oxide) which is or could
 be the cultprit. BeO is
 used as an electronic packaging material.

 Therefore I assume that the BeCu gaskets and
 fingers are not an health
 hazard when used as a
 shielding part in our products, but are (or could
 be)  hazardeous during
 manufacturing and recycling.

 I have been told on several occasions that BeCu
 is not allowed any more,
 but one can not provide
 me with standards or legal texts to substantiate
 the above statements. I
 have also been told that
 we need to change the BeCu shielding parts asap
 to stainless steel parts.
 However, personally
 I do not feel convinced and was hoping that EMC
 experts on the
 EMC/PSTC-list could help me out with the
  following questions:

 -1- is it correct that BeCu fingers/gaskets are
 considered a hazardeous
 substance and that they will
   be abolished from electronic equipment?
 -2- if  question 1  is correct, what is then the
 exact argument for not
 using BeCu??
 -3- are there (world wide) legal
 standards/regulations published that state
 that BeCu (as a finished product)
   cannot be used anymore and by which date???
 -4- what is your experience with the conversion
 of BeCu to stailess steel
 gaskets/fingers for non-dynamical
   shielding applications (cost, problems, ...)???



 Kind regards,

 Jan Vercammen
 Agfa-Gevaert NV
 Mortsel, Belgium



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Re: BeCu problem

2003-01-31 Thread don_borow...@selinc.com


I have seen stainless steel used as battery contacts. The contacts
developed an oxide on them that made it difficult to get power from the
battery. Seems to me that some plating could solve that problem however.

There are no good substitues for BeO in all applications. AlN is better
than alumina, but not as good as BeO. If the application needs a simple
flat insulator to conduct heat, and is small, diamond is a wonderful
material - better heat conductivity than copper!

Don Borowski
Schweitzer Engineering Labs
Pullman, WA





Fred Townsend f...@poasana.com@majordomo.ieee.org on 01/31/2003 12:38:19
AM

Please respond to Fred Townsend f...@poasana.com

Sent by:owner-emc-p...@majordomo.ieee.org


To:Jan Vercammen jan.vercamm...@agfa.com
cc:emc-p...@majordomo.ieee.org
Subject:Re: BeCu problem



I can't help you with the regulations but I can clarify the usage of
Beryllium
a bit.  When Beryllium is added to copper it makes it very hard.  It is
used in
gaskets to make them springy.  Stainless steel is a poor substitute because
it
lacks both the electrical and thermal conductivity.

So far as I know there is no handling hazard unless you saw or grind it.


Beryllium oxide BeO has similar restrictions on grinding.  I don't know if
it
can be sawed.  It would probably take a diamond blade in a liquid bath to
have
a chance at sawing.

BeO has seven times better thermal conductivity than AlO (alumina).  There
is
no real substitute for BeO at high power levels.  It is still used by the
Military in high power radar applications such as tubes.

Fred Townsend

Jan Vercammen wrote:

 Hello EMC/PSTC-list,

 I have a question concerning Berylium Copper (BeCu). Even though this is
 not a direct
 EMC oriented question, it is or could be, indirectly, a serious problem
in
 the EMC shielding of our
 products.

 I have been asked if BeCu can still be used in Europe and the USA (and
the
 rest-of-the world) as
 the material for shielding gaskets and fingers.

 The main issue here is that Berylium (probably in combination) is
 classified as an carcinogen and
 it is also know to cause lung diseases (e.g. CDB or chronic Berylium
 disease). Note that this is only the
 case if small particles are inhaled into the lungs. However, I have also
 received conflicting information
 that it is BeO (Berylium Oxide) which is or could be the cultprit. BeO is
 used as an electronic packaging material.

 Therefore I assume that the BeCu gaskets and fingers are not an health
 hazard when used as a
 shielding part in our products, but are (or could be)  hazardeous during
 manufacturing and recycling.

 I have been told on several occasions that BeCu is not allowed any more,
 but one can not provide
 me with standards or legal texts to substantiate the above statements. I
 have also been told that
 we need to change the BeCu shielding parts asap to stainless steel parts.
 However, personally
 I do not feel convinced and was hoping that EMC experts on the
 EMC/PSTC-list could help me out with the
  following questions:

 -1- is it correct that BeCu fingers/gaskets are considered a hazardeous
 substance and that they will
   be abolished from electronic equipment?
 -2- if  question 1  is correct, what is then the exact argument for not
 using BeCu??
 -3- are there (world wide) legal standards/regulations published that
state
 that BeCu (as a finished product)
   cannot be used anymore and by which date???
 -4- what is your experience with the conversion of BeCu to stailess steel
 gaskets/fingers for non-dynamical
   shielding applications (cost, problems, ...)???

 Kind regards,

 Jan Vercammen
 Agfa-Gevaert NV
 Mortsel, Belgium





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Re: BeCu problem

2003-01-31 Thread Fred Townsend

I can't help you with the regulations but I can clarify the usage of Beryllium
a bit.  When Beryllium is added to copper it makes it very hard.  It is used in
gaskets to make them springy.  Stainless steel is a poor substitute because it
lacks both the electrical and thermal conductivity.

So far as I know there is no handling hazard unless you saw or grind it.


Beryllium oxide BeO has similar restrictions on grinding.  I don't know if it
can be sawed.  It would probably take a diamond blade in a liquid bath to have
a chance at sawing.

BeO has seven times better thermal conductivity than AlO (alumina).  There is
no real substitute for BeO at high power levels.  It is still used by the
Military in high power radar applications such as tubes.

Fred Townsend

Jan Vercammen wrote:

 Hello EMC/PSTC-list,

 I have a question concerning Berylium Copper (BeCu). Even though this is
 not a direct
 EMC oriented question, it is or could be, indirectly, a serious problem in
 the EMC shielding of our
 products.

 I have been asked if BeCu can still be used in Europe and the USA (and the
 rest-of-the world) as
 the material for shielding gaskets and fingers.

 The main issue here is that Berylium (probably in combination) is
 classified as an carcinogen and
 it is also know to cause lung diseases (e.g. CDB or chronic Berylium
 disease). Note that this is only the
 case if small particles are inhaled into the lungs. However, I have also
 received conflicting information
 that it is BeO (Berylium Oxide) which is or could be the cultprit. BeO is
 used as an electronic packaging material.

 Therefore I assume that the BeCu gaskets and fingers are not an health
 hazard when used as a
 shielding part in our products, but are (or could be)  hazardeous during
 manufacturing and recycling.

 I have been told on several occasions that BeCu is not allowed any more,
 but one can not provide
 me with standards or legal texts to substantiate the above statements. I
 have also been told that
 we need to change the BeCu shielding parts asap to stainless steel parts.
 However, personally
 I do not feel convinced and was hoping that EMC experts on the
 EMC/PSTC-list could help me out with the
  following questions:

 -1- is it correct that BeCu fingers/gaskets are considered a hazardeous
 substance and that they will
   be abolished from electronic equipment?
 -2- if  question 1  is correct, what is then the exact argument for not
 using BeCu??
 -3- are there (world wide) legal standards/regulations published that state
 that BeCu (as a finished product)
   cannot be used anymore and by which date???
 -4- what is your experience with the conversion of BeCu to stailess steel
 gaskets/fingers for non-dynamical
   shielding applications (cost, problems, ...)???

 Kind regards,

 Jan Vercammen
 Agfa-Gevaert NV
 Mortsel, Belgium

 ---
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 Archive is being moved, we will announce when it is back on-line.
 All emc-pstc postings are archived and searchable on the web at:
 http://www.ieeecommunities.org/emc-pstc




This message is from the IEEE EMC Society Product Safety
Technical Committee emc-pstc discussion list.

Visit our web site at:  http://www.ewh.ieee.org/soc/emcs/pstc/

To cancel your subscription, send mail to:
 majord...@ieee.org
with the single line:
 unsubscribe emc-pstc

For help, send mail to the list administrators:
 Ron Pickard:  emc-p...@hypercom.com
 Dave Heald:   davehe...@attbi.com

For policy questions, send mail to:
 Richard Nute:   ri...@ieee.org
 Jim Bacher: j.bac...@ieee.org

Archive is being moved, we will announce when it is back on-line.
All emc-pstc postings are archived and searchable on the web at:
http://www.ieeecommunities.org/emc-pstc