Re: [Emc-users] NAMES, this weekend (4/18-19, 2009)

2009-04-16 Thread Michael Dubno
The boards look fantastic!  I'm bummed, I was going to throw the sand
table into the back of my jeep and drive from New York City but I have
to attend the big FIRST event down in Atlanta. I think many of the folks
interested in EMC will find FIRST's mission quite to their liking - we
get kids involved in science, technology, engineering and math by
building very complex robots in a short period of time. These aren't
kits. The robots weigh about 130 pounds, don't destroy each other,
require lots of innovation, machining, welding, etc. We have teams in a
lot of countries but mainly the US.  Check out www.usfirst.org.
- Mike Dubno
 

-Original Message-
From: Greg Michalski [mailto:emc2usrl...@distinctperspectives.com] 
Sent: Wednesday, April 15, 2009 11:10 PM
To: 'Enhanced Machine Controller (EMC)'
Subject: Re: [Emc-users] NAMES, this weekend (4/18-19, 2009)

And picture boards are _nearly_ complete - just need to make the back
leg so
they can freely stand on their own if needed.  Check 'em out, after the
show
I'll coordinate with Alex Joni getting the boards posted onto the
linuxcnc
website, and you'll be able to see the whole layouts clearly and one by
one.
Here's the link:

http://www.distinctperspectives.com/emc2/DSC_3082.JPG

Dale Grover wrote:
 
SNIP
 
 Some EMC supporters will have a booth (B-15, in the back) where we'll
 be handing out 200 Live-CDs with EMC2, demonstrating EMC2 on a mill,
 handing out flyers, and in general making folks aware of this
 excellent software.
 http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?EMC2AtNAMES 
 
 Jon Elson and Steve Stallings will have booths nearby.
 
 If you're coming to the show, we're still looking for volunteers to
 be at the booth.  An hour, even half an hour would be helpful and
 probably even fun.  Send me an email.

Please if you're there and aren't running your own booth, please
consider
taking a short shift at the booth (tell the wife and kids they can go to
the
mall that's a 15min drive away and spend some money :--) ).  As of the
last
time Dale and I corresponded I was the only other worker and can really
only
manage one shift a day due to my fibromyalgia.

 
 But, it looks like we'll have a cellular internet connection there,
 so another way to help would be to monitor the EMC IRC channel during
 Saturday and Sunday (9-6 and 9-4)--if there are questions people have
 that folks in the booth can't answer, we may try to use IRC for quick
 answers.  (If you'd like to volunteer your phone number as a backup,
 you can email me personally.)
 
 Many thanks to Marty (CDs), Greg (photos), Wayne (banner graphics),

No need for thanks.  It's my chance to give back to the community
(though
donating cash to the project would probably be better because all I'm
doing
is advertising more and making more work for them...).  The real thanks
go
to (aside from the developers who've made this all possible) all the
people
who graciously donated their pictures and machine information for use in
assembling very descriptive representations of their machines and the
work
the do on them.

I know it's cheesy but I will probably bring a turner's cube (not
internally
separated though) as a display piece.

 Rab (Chips graphic), and Bob (who will be driving my machines down).
 
 --Dale

Quick question Dale - Will there be a laptop or other machine available
for
videos to be played back on?  A number of the people who donated also
sent
me video files.  I can do a quick stitch of them which we could have
running
in a loop at the booth.  I'd offer my laptop but I can't be without it
for
longer than my already volunteered shift (call me greedy/needy - but
actually I'll have some real work I need to do this weekend).



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Re: [Emc-users] compile emc2 in Glade or eclipse

2009-04-16 Thread Rob Jansen
Duc,

I have to agree with Jeff.
http://wiki.linuxcnc.org/cgi-bin/emcinfo.pl?action=browseid=Installing_EMC2revision=146
describes in good detail what to do to install EMC (from the Live CD), get
the sources and the tools and compile everything.

The EMC team did a real good job on this: I installed EMC on a new system,
downloaded all the sources and tools and compiled the stuff from source. I
suggest to start from the command line compile and then try to add Eclipse.

Good luck and let us know the progress,

Rob


On Thu, Apr 16, 2009 at 2:28 PM, Jeff Epler jep...@unpythonic.net wrote:

 On Wed, Apr 15, 2009 at 10:27:53PM -0400, An Pham Duc wrote:
  I am a beginner in linux programming. Please tell me how to use the
 compiler
  such as Glade or Eclipse to compile emc2 source.

 emc2 compiles with configure and make as shown in our documentation.
 You should read the documentation of your preferred environment to find
 out how to have it execute those commands.

 If you determine specific steps for your preferred environment, please
 document them for others on our wiki.

 Jeff


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[Emc-users] Gcode loops best practice in practise!!?

2009-04-16 Thread alan battersby
Hello everyone,
I hope someone on this forum can offer some advice. I asked this
question on CNCZone Gcode programming but have not yet had a reply.
Perhaps I  didnt word it clearly enough so can anyone on this forum help?

I am in the process of  building a cnc setup onto my wood lathe, to
hopefully cut patterns onto bowls see (http://imagebin.org/45774). I am using 
emc
to control the steppers. At the same time as this I am developing
software to generate the gcode to cut the paths (see 
http://imagebin.org/45775), there may be many paths
in a design. Paths probably will be wider than the milling tool used and
deeper than the maximum allowable cut per pass. Therefore I am placing
the code to cut a path inside a double loop. The outer loop will take
care of the width and the inner loop will take care of cutting to
depth.   I suppose that I am cutting a long narrow pocket so cut full
width to common depth then deepen or the other way round? Is one way
better than the other so far as machining is concerned?
Expanding this question to many paths - Is it considered better practice
to cut all paths to the same common depth / width before looping to the
next depth / width value, or is it better to cut each path individually
to its finished width / depth before moving onto the next path. Or does
it not matter at all.

You will gather from my questions that I have no experience in milling
(yet), this is a non-commercial retirement hobby project. I was an
engineering apprentice 40+ years ago and did some then, but have spent
the last 25+ years in computing.

Hope that someone here will offer an opinion and I apologize in advance
if you think this post is off topic.

Alan


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Re: [Emc-users] Gcode loops best practice in practise!!?

2009-04-16 Thread John Guenther
Hi Alan,

I can't tell you what the best practices are but I can tell you what the
CAM software that I have used does.  It will normally cut the entire
path to a the specified width and depth leaving some material to be
removed in the finish pass.  A lot depends on what you are making, from
your examples it looks to me like you would be better off to cut each
path to a nearly finished depth and width and then go back and run a
finish pass on each path to complete the work.  

Your software looks interesting, I look forward to seeing some of your
finished work.
-  
John Guenther
'Ye Olde Pen Maker'
Sterling, Virginia


On Thu, 2009-04-16 at 19:19 +0100, alan battersby wrote:
 Hello everyone,
 I hope someone on this forum can offer some advice. I asked this
 question on CNCZone Gcode programming but have not yet had a reply.
 Perhaps I  didnt word it clearly enough so can anyone on this forum help?
 
 I am in the process of  building a cnc setup onto my wood lathe, to
 hopefully cut patterns onto bowls see (http://imagebin.org/45774). I am using 
 emc
 to control the steppers. At the same time as this I am developing
 software to generate the gcode to cut the paths (see 
 http://imagebin.org/45775), there may be many paths
 in a design. Paths probably will be wider than the milling tool used and
 deeper than the maximum allowable cut per pass. Therefore I am placing
 the code to cut a path inside a double loop. The outer loop will take
 care of the width and the inner loop will take care of cutting to
 depth.   I suppose that I am cutting a long narrow pocket so cut full
 width to common depth then deepen or the other way round? Is one way
 better than the other so far as machining is concerned?
 Expanding this question to many paths - Is it considered better practice
 to cut all paths to the same common depth / width before looping to the
 next depth / width value, or is it better to cut each path individually
 to its finished width / depth before moving onto the next path. Or does
 it not matter at all.
 
 You will gather from my questions that I have no experience in milling
 (yet), this is a non-commercial retirement hobby project. I was an
 engineering apprentice 40+ years ago and did some then, but have spent
 the last 25+ years in computing.
 
 Hope that someone here will offer an opinion and I apologize in advance
 if you think this post is off topic.
 
 Alan
 
 
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Re: [Emc-users] Gcode loops best practice in practise!!?

2009-04-16 Thread Stephen Wille Padnos
alan battersby wrote:

Hello everyone,
I hope someone on this forum can offer some advice. I asked this
question on CNCZone Gcode programming but have not yet had a reply.
Perhaps I  didnt word it clearly enough so can anyone on this forum help?
  

Unfortunately, CNCZone isn't the best place to get EMC2 help.  I'm glad 
you found this list, which is the place :)

I am in the process of  building a cnc setup onto my wood lathe, to
hopefully cut patterns onto bowls see (http://imagebin.org/45774). I am using 
emc
to control the steppers. At the same time as this I am developing
software to generate the gcode to cut the paths (see 
http://imagebin.org/45775), there may be many paths
in a design. Paths probably will be wider than the milling tool used and
deeper than the maximum allowable cut per pass. Therefore I am placing
the code to cut a path inside a double loop. The outer loop will take
care of the width and the inner loop will take care of cutting to
depth.   I suppose that I am cutting a long narrow pocket so cut full
width to common depth then deepen or the other way round? Is one way
better than the other so far as machining is concerned?
Expanding this question to many paths - Is it considered better practice
to cut all paths to the same common depth / width before looping to the
next depth / width value, or is it better to cut each path individually
to its finished width / depth before moving onto the next path. Or does
it not matter at all.
  

My hunch is that cutting the entire pattern to depth, then looping to 
the next depth, is the better way to do it.  The reason is that the 
first cut through the material (for a given pattern) is touching both 
sides of the tool.  This causes heat buildup, and could burn your wood.  
Additionally, it leaves less space for evacuation of chips.

Other than those concerns, I don't know if there's any reason to go one 
way vs. the other.

You will gather from my questions that I have no experience in milling
(yet), this is a non-commercial retirement hobby project. I was an
engineering apprentice 40+ years ago and did some then, but have spent
the last 25+ years in computing.
  

I am also not a machinist, so you should definitely listen to others 
before going with my advice ;)

- Steve


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Re: [Emc-users] Gcode loops best practice in practise!!?

2009-04-16 Thread Kirk Wallace
On Thu, 2009-04-16 at 19:19 +0100, alan battersby wrote:
 Hello everyone,
 I hope someone on this forum can offer some advice. I asked this
 question on CNCZone Gcode programming but have not yet had a reply.
 Perhaps I  didnt word it clearly enough so can anyone on this forum help?
 
 I am in the process of  building a cnc setup onto my wood lathe, to
 hopefully cut patterns onto bowls see (http://imagebin.org/45774). I am using 
 emc
 to control the steppers. At the same time as this I am developing
 software to generate the gcode to cut the paths (see 
 http://imagebin.org/45775), there may be many paths
 in a design. Paths probably will be wider than the milling tool used and
 deeper than the maximum allowable cut per pass. Therefore I am placing
 the code to cut a path inside a double loop. The outer loop will take
 care of the width and the inner loop will take care of cutting to
 depth.   I suppose that I am cutting a long narrow pocket so cut full
 width to common depth then deepen or the other way round? Is one way
 better than the other so far as machining is concerned?
 Expanding this question to many paths - Is it considered better practice
 to cut all paths to the same common depth / width before looping to the
 next depth / width value, or is it better to cut each path individually
 to its finished width / depth before moving onto the next path. Or does
 it not matter at all.
 
 You will gather from my questions that I have no experience in milling
 (yet), this is a non-commercial retirement hobby project. I was an
 engineering apprentice 40+ years ago and did some then, but have spent
 the last 25+ years in computing.
 
 Hope that someone here will offer an opinion and I apologize in advance
 if you think this post is off topic.
 
 Alan

If I were to do this, I would think about What would I do if I were
routing this out by hand?. I have had little wood routing experience,
but it seems to me that there are issues with wood and shallow or slow
cuts. Also when coming up to corners, wood can tend tend to split down
the grain and you can knock the corners off. This can be avoided by
knowing which way to approach the corner, with either a climb cut or
standard(?) cut and looking for the run of the grain. I don't know the
best procedure, so you may have to just try a test piece. I would tend
to start by cutting all the path centers with as much depth as you can
get without splitting corners too much, then cut the sides but leave
enough depth and side so you can finish cut depth and sides with a final
pass. For the final pass you need to leave enough material and cut with
enough feed so that the cutter will actually cut and not ride over the
wood. On the other hand I have seen plenty of router cuts that were cut
in one pass. Hopefully the wood guru's here will chime in.

You might want to do a search on wood routing on YouTube to see some
examples.

-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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Re: [Emc-users] Gcode loops best practice in practise!!?

2009-04-16 Thread alan battersby
Kirk Wallace wrote:

 If I were to do this, I would think about What would I do if I were
 routing this out by hand?. I have had little wood routing experience,
 but it seems to me that there are issues with wood and shallow or slow
 cuts. Also when coming up to corners, wood can tend tend to split down
 the grain and you can knock the corners off. This can be avoided by
 knowing which way to approach the corner, with either a climb cut or
 standard(?) cut and looking for the run of the grain. I don't know the
 best procedure, so you may have to just try a test piece. I would tend
 to start by cutting all the path centers with as much depth as you can
 get without splitting corners too much, then cut the sides but leave
 enough depth and side so you can finish cut depth and sides with a final
 pass. For the final pass you need to leave enough material and cut with
 enough feed so that the cutter will actually cut and not ride over the
 wood. On the other hand I have seen plenty of router cuts that were cut
 in one pass. Hopefully the wood guru's here will chime in.

 You might want to do a search on wood routing on YouTube to see some
 examples.

   
Thanks Kirk, Steve and John for your replies so far. I will certainly
take note of Johns comment about finishing cuts and add the option to
specify a final finish cut depth (and width?) to my program. Indeed that
was what I unconsciously did yesterday when testing the stiffness of my
setup by cutting a perspex disc manually. Next stage is to tune the
steppers to eliminate as much backlash as I can.

I do not intend to mill patterns only on wood although re-reading my
post I can see I gave that impression. Certainly most work will be in
mostly hard dense woods  (thats what ornamental turners seem to like as
they hold the detail). However I also intend to mill patterns in 
plastic and aluminum. I can envisage cutting a pattern into an aluminum
or plastic ring which is then itself inset into the top of a wooden bowl
(I can envisage it but can I make it!) So any comments about how to cut
metals and plastics would be equally important to me.
Thanks
Alan

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Re: [Emc-users] raid across shelves

2009-04-16 Thread Jeff Epler
On Thu, Apr 16, 2009 at 05:04:57PM -0400, Andrey Dmitriev wrote:
 I have been told, that it's not recommended to have a raid group
 across shelves, yet we have a few setups that are working just fine,
 however I might not just be aware of either risk, or a potential
 performance degradation. Perhaps something to do with buses..

This mailing list is about cnc machine control software, not storage
management.

Jeff

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Re: [Emc-users] raid across shelves

2009-04-16 Thread Andrey Dmitriev
Oops.. my apologies.
 
-andrey

- Original Message -
From: Jeff Epler jep...@unpythonic.net
Sent: Thu, 4/16/2009 5:22pm
To: Enhanced Machine Controller (EMC) emc-users@lists.sourceforge.net
Subject: Re: [Emc-users] raid across shelves

On Thu, Apr 16, 2009 at 05:04:57PM -0400, Andrey Dmitriev wrote:
 I have been told, that it's not recommended to have a raid group
 across shelves, yet we have a few setups that are working just fine,
 however I might not just be aware of either risk, or a potential
 performance degradation. Perhaps something to do with buses..

This mailing list is about cnc machine control software, not storage
management.

Jeff

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[Emc-users] A new pyVCP Widget

2009-04-16 Thread John Pfleger
I have several python scripts to generate G-Code that I use frequently.
It would be nice if we could have a widget that would do the equivalent of 
opening a script.

The easiest would be similar to the button except instead of connecting to a 
halpin, it would open a predefined script.

script
text/text
file/file
path/path
/script

As a nicety, being able to put a graphic inside the button instead of text and 
define button size.
Any of the AXIS programmers able to take this on?

Thanks
John


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Re: [Emc-users] Lathe Threading Issues

2009-04-16 Thread Kirk Wallace
On Wed, 2009-04-15 at 11:20 -0500, Jon Elson wrote:
 Kirk Wallace wrote:
  On Tue, 2009-04-14 at 20:57 -0500, Jon Elson wrote:
  ... snip

  problem, but I made the final fix at the 2007 EMC-Fest, and the driver 
  fixes were in the July 2007 release of EMC2.  So, I wanted to see if 
  anyone else was seeing similar problems.  Also, I don't see why the 
  spindle sync would care what thread pitch he is cutting!  That makes no 
  sense to me at all.
 
  Jon
  
 
  Should I try a test on my machine? If so what would it look like?
 

 There is a test file, threading.ngc, in the /usr/share/emc/ncfiles 
 directory.  (There may be another version of this file that is MUCH 
 shorter, about 15 lines.  But, I have been working with the longer one 
 in the /usr/share dir.)  Anyway, in the longer one, about halfway down, is
 #4=0.05 (thread pitch)
 which sets up for 20 TPI.  I ran it like that first, then changed the 
 value to .08333 to get 12 TPI.  You can also twiddle with the lead-in, 
 lead-out scheme and the depth of cut.  I left it with a very small 
 increment (#2=) so I'd get a lot of passes, to see if anything went 
 wrong.  I had no failures here.
 
 I'd greatly appreciate your trying it there, just to see if there is 
 some random problem.  I cannot understand how the spindle sync would 
 work  prefectly for hundreds of parts at ~20 TPI and fail on roughly 50% 
 (I think he said that in an earlier message) at 12 TPI.  The spindle 
 sync function has no way of knowing what the thread pitch will be!
 
 Thanks,
 
 Jon

Whatever it is, it looks like I have it too. I ran the long version four
times with #4=0.050 without any problems. Then before shutting down for
the night, I ran one part at #4=0.08. At the start of the thread the
Z would aggressively move then almost come to a stop in the middle of
the pass, then surge again and nearly stop at the end of the pass. I let
the thread loop go for a five or six more passes. Each pass followed the
previous with a slight variation. I know I should do some HALscope
captures, but I haven't used HALscope for a while so I need to plan out
what I need to do. I am running 6.06 with all of the automatic updates
as of today. I can get into more detail later. My lathe configuration is
here:
http://www.wallacecompany.com/cnc_lathe/HNC/ 

-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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