On Wed, 2009-04-15 at 11:20 -0500, Jon Elson wrote:
> Kirk Wallace wrote:
> > On Tue, 2009-04-14 at 20:57 -0500, Jon Elson wrote:
> > ... snip
> >   
> >> problem, but I made the final fix at the 2007 EMC-Fest, and the driver 
> >> fixes were in the July 2007 release of EMC2.  So, I wanted to see if 
> >> anyone else was seeing similar problems.  Also, I don't see why the 
> >> spindle sync would care what thread pitch he is cutting!  That makes no 
> >> sense to me at all.
> >>
> >> Jon
> >>     
> >
> > Should I try a test on my machine? If so what would it look like?
> >
> >   
> There is a test file, threading.ngc, in the /usr/share/emc/ncfiles 
> directory.  (There may be another version of this file that is MUCH 
> shorter, about 15 lines.  But, I have been working with the longer one 
> in the /usr/share dir.)  Anyway, in the longer one, about halfway down, is
> #4=0.05 (thread pitch)
> which sets up for 20 TPI.  I ran it like that first, then changed the 
> value to .08333 to get 12 TPI.  You can also twiddle with the lead-in, 
> lead-out scheme and the depth of cut.  I left it with a very small 
> increment (#2=) so I'd get a lot of passes, to see if anything went 
> wrong.  I had no failures here.
> 
> I'd greatly appreciate your trying it there, just to see if there is 
> some random problem.  I cannot understand how the spindle sync would 
> work  prefectly for hundreds of parts at ~20 TPI and fail on roughly 50% 
> (I think he said that in an earlier message) at 12 TPI.  The spindle 
> sync function has no way of knowing what the thread pitch will be!
> 
> Thanks,
> 
> Jon

Whatever it is, it looks like I have it too. I ran the long version four
times with #4=0.050 without any problems. Then before shutting down for
the night, I ran one part at #4=0.083333. At the start of the thread the
Z would aggressively move then almost come to a stop in the middle of
the pass, then surge again and nearly stop at the end of the pass. I let
the thread loop go for a five or six more passes. Each pass followed the
previous with a slight variation. I know I should do some HALscope
captures, but I haven't used HALscope for a while so I need to plan out
what I need to do. I am running 6.06 with all of the automatic updates
as of today. I can get into more detail later. My lathe configuration is
here:
http://www.wallacecompany.com/cnc_lathe/HNC/ 

-- 
Kirk Wallace
http://www.wallacecompany.com/machine_shop/
http://www.wallacecompany.com/E45/index.html
California, USA


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