[Emc-users] Parametric g-code with pyvcp

2009-10-05 Thread 5150
Hi,
is it possible to write a g-code program setting, for example, a linear motion 
distance with a halui parameter? My goal is to use a pyvcp scale to set the 
position I want to move to: G0 X[pyvcp.dimension]

Thank you
Luigi
 


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Re: [Emc-users] WG: Re: WG: Re: axis and batch processing

2009-10-05 Thread Chris Epicier
Dear Steve

Try removing the O sub/endsub lines and loading the files 
individually.  That should get you a line number where the error occurs 
(I hope).

The files were actually converted into subfiles from standalone files. The 
standalone files work without any error and do not show O sub/endsub lines. 
They do actually also run w/o the M30 command at the end, so...

I glanced at the files and didn't see anything strange.

... confirmed, they run if loaded into axis as standalones, also the preview is 
there and I can rotate the display or whatever.

One thing to note though, the interpreter behaves as though there were 
no spaces in the line.  When calling subroutines that take parameters, 
each parameter needs to be enclosed in [] to insure that it's treated as 
a separate entity.

If there are any places where you have two numbers separated only by 
whitespace, that will be an error.  As an example, 1.25 3.99 will be 
interpreted as 1.253.99, which is a bad number format.

there are only twowhitespaces in the sub files, seperating these two terms: 
-Olabels 
-sub/endsub

I have no parameters to pass from the master to the subs

I'm not sure where else to point you.

Hope still this can be sorted out. It would be just great, If a coud have a 
trace window to see what axis does when it loads a file and also when it starts 
to interprete the file. Finally jan mentioned he could get a preview of my 
files. So I should beleieve it is somewhere in my setup that runs smootheley 
when using stabndrd individual files?

chris

PS: Ian, I hope that this message is in line with lists policy



  

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Re: [Emc-users] Line Filters

2009-10-05 Thread Matt Shaver
1 The medical grade RFI filters have a much smaller capacitance between
line and ground, and usually have more series inductance. It can be
tough to find medical style line filters with high current ratings.
Plus, they're expensive...

2. I recently spoke with an engineer from North Shore Safety (a maker of
GFCIs). We got on this very subject and he told me that their devices
have a low pass (about 1kHz) filter that somehow decreases sensitivity
noise current returned through ground. I didn't fully understand what he
was saying at the time, but it impressed upon me that this was a real
world problem.

Since we can't really monkey around with the innards of either of these
components, it may come down to a choice between one or the other. You
might want to try some large ferrite beads on the AC power input wires
that go to the VFD. Something like Steward LFB259128-000. See this:

http://www.steward.com/pdfs/brochures/Broch046.pdf

Thanks,
Matt

On Sat, 2009-10-03 at 19:44 -0500, Jon Elson wrote:
 Andy Pugh wrote:
  Are RFI filters for inverters generally incompatible with RCDs?
 Yes, they can be.  Boxed RFI filters have capacitors to ground, so 
 necessarily they divert some mains current to safety ground.  
 If that current is above the threshold of the RDC, it has to trip.  
 You might be able to find a medical-grade filter or some other 
 with extra-low ground current.



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Re: [Emc-users] WG: Re: WG: Re: axis and batch processing

2009-10-05 Thread Kenneth Lerman
To generate lots of debug messages:
   In your.ini file section [RS274NGC] add the line
  LOG_LEVEL = 999
 
Then the file emc_log will get a log containing the interpreter activity 
regarding o-words, subroutines, etc. You probably don't want this 
enabled when you are doing something useful because the file will be 
very large.

I suspect that you will find that the file prefix is wrong. Put the log 
up on pastebin and we can take a look at it.

One neat thing you can do is load a file containing lots of subroutines. 
If you have enabled LAZY_CLOSE in your ini file, you will then be able 
to invoke the subroutines from the MDI.

Ken

Chris Epicier wrote:
 Dear Steve

 Try removing the O sub/endsub lines and loading the files 
 individually.  That should get you a line number where the error occurs 
 (I hope).

 The files were actually converted into subfiles from standalone files. 
 The standalone files work without any error and do not show O sub/endsub 
 lines. They do actually also run w/o the M30 command at the end, so...

 I glanced at the files and didn't see anything strange.

 ... confirmed, they run if loaded into axis as standalones, also the preview 
 is there and I can rotate the display or whatever.

 One thing to note though, the interpreter behaves as though there were 
 no spaces in the line.  When calling subroutines that take parameters, 
 each parameter needs to be enclosed in [] to insure that it's treated as 
 a separate entity.
 
 If there are any places where you have two numbers separated only by 
 whitespace, that will be an error.  As an example, 1.25 3.99 will be 
 interpreted as 1.253.99, which is a bad number format.

 there are only twowhitespaces in the sub files, seperating these two terms: 
 -Olabels 
 -sub/endsub

 I have no parameters to pass from the master to the subs

 I'm not sure where else to point you.

 Hope still this can be sorted out. It would be just great, If a coud have a 
 trace window to see what axis does when it loads a file and also when it 
 starts to interprete the file. Finally jan mentioned he could get a preview 
 of my files. So I should beleieve it is somewhere in my setup that runs 
 smootheley when using stabndrd individual files?

 chris

 PS: Ian, I hope that this message is in line with lists policy



   

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Re: [Emc-users] Line Filters

2009-10-05 Thread Andy Pugh
2009/10/5 Matt Shaver m...@mattshaver.com:

 1 The medical grade RFI filters have a much smaller capacitance between
 line and ground, and usually have more series inductance. It can be
 tough to find medical style line filters with high current ratings.
 Plus, they're expensive...

Annoyingly, the filter I bought from eBay was pictured as a 7mA one,
and the one that arrived was a 20mA one. However, at the time I wasn't
aware of the difference so can't really claim to have been miss-sold.

I am trying to see if the vendor will do a swap, googling seems to
indicate that the 7mA ones are OK with an RCD

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[Emc-users] Scaling angular axis

2009-10-05 Thread Eric H. Johnson
Hi all,

(For Peter) I think I found the main problem with tuning the X and Y axes. I
used the registry values of the old system to set the initial parameters for
EMC, and goofed on interpreting the accel  parameters. In the Galil world,
these are in encoder counts / sec^2 rather than units per sec^2. So
MAX_ACCELERATION was set much too high. After backing it off, I am getting
much better results for the X and Y axis.

 My question now is about angular axes. While the X and Y axes have on the
order of 5000 counts per inch, the rotational axis only has 51.1 counts per
degree (18400 per revolution) If I use 18400 for my INPUT_SCALE, I can tune
the axis rather easily. Of course in this case if I issue:
G1 A1 F50
It will turn 360 degrees rather than 1 degree.

If I set INPUT_SCALE to 51.1 and adjust MAX_VELOCITY and MAX_ACCELERATION
proportionately, tuning again becomes much more difficult, ISTM due to the
granularity of the scaling. IOW, for the linear axes X and Y  I get roughly
5000 counts per machine unit (inch), but with the angular A axis I only get
51 counts per machine unit (degree). Is this the correct way to set up an
angular axis?

Thanks,
Eric
 


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Re: [Emc-users] Scaling angular axis

2009-10-05 Thread Jon Elson
Eric H. Johnson wrote:
  My question now is about angular axes. While the X and Y axes have on the
 order of 5000 counts per inch, the rotational axis only has 51.1 counts per
 degree (18400 per revolution) If I use 18400 for my INPUT_SCALE, I can tune
 the axis rather easily. Of course in this case if I issue:
 G1 A1 F50
 It will turn 360 degrees rather than 1 degree.

 If I set INPUT_SCALE to 51.1 and adjust MAX_VELOCITY and MAX_ACCELERATION
 proportionately, tuning again becomes much more difficult, ISTM due to the
 granularity of the scaling. IOW, for the linear axes X and Y  I get roughly
 5000 counts per machine unit (inch), but with the angular A axis I only get
 51 counts per machine unit (degree). Is this the correct way to set up an
 angular axis?
   
Yup, I have observed the same problem with a Sherline rotary table and a 
500 cycle/rev
encoder directly on the motor shaft.  The coarse resolution made it a 
problem to get good tuning.
One thing is this low resolution makes the D term of the PID very 
dominant, so very small
amounts of D work best.  You can use FF1 and FF2 to improve the 
following error, but it
won't do anything for stiffness.

I think this might be a place where velocity estimation base on arrival 
time of the last encoder
count is the only thing that will really help.


Jon

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Re: [Emc-users] Scaling angular axis

2009-10-05 Thread John Kasunich


On Mon, 05 Oct 2009 12:42 -0400, Eric H. Johnson
ejohn...@camalytics.com wrote:
 Hi all,
 
 (For Peter) I think I found the main problem with tuning the X and Y
 axes. I
 used the registry values of the old system to set the initial parameters
 for
 EMC, and goofed on interpreting the accel  parameters. In the Galil
 world,
 these are in encoder counts / sec^2 rather than units per sec^2. So
 MAX_ACCELERATION was set much too high. After backing it off, I am
 getting
 much better results for the X and Y axis.
 
  My question now is about angular axes. While the X and Y axes have on
  the
 order of 5000 counts per inch, the rotational axis only has 51.1 counts
 per degree (18400 per revolution) If I use 18400 for my INPUT_SCALE, I can
 tune the axis rather easily. Of course in this case if I issue:
 G1 A1 F50 It will turn 360 degrees rather than 1 degree.
 
 If I set INPUT_SCALE to 51.1 and adjust MAX_VELOCITY and MAX_ACCELERATION
 proportionately, tuning again becomes much more difficult, ISTM due to
 the granularity of the scaling.

Write down the PID gains that work when the scale is 18400.  Then, since
you are dividing the scale by 360 to get 51.1, you should be able to
also
divide the gains by 360, and the resulting PID results should be
identical.
Take the old gains, divide by 360, and try them as a starting point for
tuning.

Regards,

John Kasunich
-- 
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  jmkasun...@fastmail.fm


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[Emc-users] Encoders

2009-10-05 Thread Andy Pugh
I finally got the chance to try Chris' threading patch:
http://timeguy.com/cradek-files/emc/0001-Improve-initial-threading-synchronization.patch

Before : http://imagebin.ca/view/XLxWqSm.html
After : http://imagebin.ca/view/RYa7Qqpm.html

Watching it cycle after cycle it was very inconsistent before, and
totally consistent after. As far as I am concerned it is a success,
though I have not tried to cut metal yet after blowing up two of my
drivers and demagnetising a motor last week.

--
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[Emc-users] EStop and iocontrol.user-enable-out

2009-10-05 Thread Dale Grover
I have found a work-around, but wondering if anyone can point me to a 
better solution.

I'm building a second CNC machine (another EMCO F1 with steppers), 
using the same type of Sound Logic breakout board I used for my first 
machine.  However, I didn't use the charge-pump circuit on that first 
machine, and this time I did.

The symptoms are that EMC, using a stepconf-generated configuration, 
won't bring iocontrol.user-enable-out high if EMC is started when the 
controller is on and the controller estop is inactive.  I finally 
found this work-around 
(http://www.linuxcnc.org/irc/irc.freenode.net:6667/emc/2009-04-22.txt 
at 20:15:13), which is to activate the estop on the controller, then 
click on estop in EMC, then release the controller estop.  This 
somehow resets EMC's internal state.  It works very reliably.

One thing I did was to run stepconf with two different 
configurations--one with an external (that is, controller) estop, and 
one without.  The one without an external estop runs fine--generates 
the charge pump signal and so on when the EMC estop is toggled, and 
so on.  The only differences are in the nameOfMill.hal file (all 
the other files look the same):

With estop:

net estop-ext = parport.0.pin-10-in-not
...
net estop-out = iocontrol.0.user-enable-out
net estop-ext = iocontrol.0.emc-enable-in


without (external) estop:

net estop-out = iocontrol.0.user-enable-out
net estop-out = iocontrol.0.emc-enable-in

So this puzzles me--why does the second one work?  user-enable-out is 
acting fine there, but not in the first case.

I put up two halmeters, one on user-enable-out and one on 
emc-enable-in, and could watch the two cases.  Using 
(iocontrol.0.emc-enable-in, iocontrol.0.user-enable-out) as a 
shorthand, this is what happens for the external estop case:

Start up EMC, controller is already on, controller estop is inactive: (1,0)
Activate estop on controller:  (0, 0)
Click on EMC estop:  (0, 1)  (note--user-enable-out is finally on, 
the charge pump is now active)
Take controller estop inactive:  (1, 1)  and the machine is usable.


I went back and checked--my older EMC (2.2.8) exhibits the same 
behavior, but it was never a problem because I don't use a charge 
pump.

I tried to find out more about what might be causing EMC to output 
iocontrol.user-enable-out low, but couldn't find anything in the docs.

So, one option is to live with the work-around.  Another is to not 
use the charge-pump.  But is there something else I can try?  Am I 
even looking at this the right way?

Thanks.

--Dale

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Re: [Emc-users] Scaling angular axis

2009-10-05 Thread Jon Elson
John Kasunich wrote:
 Write down the PID gains that work when the scale is 18400.  Then, since
 you are dividing the scale by 360 to get 51.1, you should be able to
 also
 divide the gains by 360, and the resulting PID results should be
 identical.
 Take the old gains, divide by 360, and try them as a starting point for
 tuning.
   
This makes perfect sense to me, but I sure couldn't get it to work like that
when I had the same situation.  (This was several years ago, before some
significant changes in EMC, so that experience may no longer apply.)

I think the basic problem is that the encoder count is by necessity 
granular,
and a lower INPUT_SCALE magnifies that granularity.  So, a move of
so many user units is fewer encoder counts, therefore the apparently flat
periods between counts last longer, the counts are farther apart in TIME.
The only possible fix to this is velocity estimation, if you are forced 
to use
the raw encoder counts you can't get around the granularity.

Jon

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