[Emc-users] Dial box

2012-06-21 Thread andy pugh
There are half a dozen of these in the skip at work:
http://en.wikipedia.org/wiki/Dial_box
Does anyone think they are worth rescuing?

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http://www.ifixit.com/Manifesto

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Re: [Emc-users] Dial box

2012-06-21 Thread Dave Caroline
On Thu, Jun 21, 2012 at 1:15 PM, andy pugh bodge...@gmail.com wrote:
 There are half a dozen of these in the skip at work:
 http://en.wikipedia.org/wiki/Dial_box
 Does anyone think they are worth rescuing?

Might make nice jog pendants for 5 axis machine or some of the classic
computer collectors may like one

Dave Caroline

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Re: [Emc-users] Dial box

2012-06-21 Thread Peter Blodow
Hello Andy,
these boxes (we called them, politicaly incorrect, The Nipples) were 
sold with IBM workstations first (IBM RISC PC 6150) as standard 
equipment to go with system 8500(?) graphic processors on CATIA 
licenses. Nipples 1 to 3 were set up to control X-, Y- and Z position of 
3D models and Nr.4 controlled zoom factor. It was said that the knobs 
could be customized to the needs of the CD worker, but we never found 
out how. We had them at our left hand side, tablet with cross hair mouse 
at the right, and so this was a very convenient work position with two 
hands engaged. The control box was connected together with the tablet to 
a four input RS232 collector box that slid under the CAD monitor screen. 
All this was powered with 5 volts from the 8500 graphics computer.

The Nipples were eight real panel encoders with 256 pulses per turn.

Later on, IBM discontinued the 8500 line and instead sold SGI graphic 
processors with CATIA. Outer appearance and working procedure stayed the 
same, but the new Nipples controls now were potentiometers with AD 
converter IC's to make pulses from the analog motion of the knobs. These 
motions were, of course, inexact and only good for intuitive work with 
the human closing the control loop.

When CATIA systems were abandoned in my company to give way to (cheaper) 
autodesk applications, this equipment was on its way to the computer 
junk container where I managed to rescue some.

Since the original IBM panel encoders are good linear pulse generators 
with an outer diameter of only about 35 mm, I planned to use them for a 
small CNC machine application (which is still slumbering in my plans 
for later shelf folder). One mm travel per turn of the screws would 
give a resolution of 0.002 mm using both flanges ot the encoder pulses, 
plenty for a little table mill. Instead, I fitted stepper motors to the 
screw as it is now.

However, I never found out how the encoder pulses were turned into RS232 
protocol and how to decode them in a control computer. Make sure you get 
some information on this question or you will have no fun with The 
Nipples. If you find out something, I would be grateful to share this 
information with you. Maybe I can replace the steppers with servo motors 
and encoders to make my table mill more dynamic! In any case, put your 
heavy hand on those control boxes, especiall if there is an IBM signet 
on them!

Peter





andy pugh schrieb:
 There are half a dozen of these in the skip at work:
 http://en.wikipedia.org/wiki/Dial_box
 Does anyone think they are worth rescuing?

   


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will include endpoint security, mobile security and the latest in malware 
threats. http://www.accelacomm.com/jaw/sfrnl04242012/114/50122263/
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Re: [Emc-users] Dial box

2012-06-21 Thread Peter Blodow
Sorry, correction/addition to be made:
Later panels were delivered by Spectragraphics, not SGI. They all had a 
male DB9 connector on a 1 m cable. Besides, there was another important 
workstation part to go with it, an active key panel with 32 back 
illuminated keys (soft function keys). Look for it, would make a nice 
pendant, if reverse engineered.

Peter

Peter Blodow schrieb:
 Hello Andy,
 these boxes (we called them, politicaly incorrect, The Nipples) were 
 sold with IBM workstations first (IBM RISC PC 6150) as standard 
 equipment to go with system 8500(?) graphic processors on CATIA 
 licenses. Nipples 1 to 3 were set up to control X-, Y- and Z position of 
 3D models and Nr.4 controlled zoom factor. It was said that the knobs 
 could be customized to the needs of the CD worker, but we never found 
 out how. We had them at our left hand side, tablet with cross hair mouse 
 at the right, and so this was a very convenient work position with two 
 hands engaged. The control box was connected together with the tablet to 
 a four input RS232 collector box that slid under the CAD monitor screen. 
 All this was powered with 5 volts from the 8500 graphics computer.

 The Nipples were eight real panel encoders with 256 pulses per turn.

 Later on, IBM discontinued the 8500 line and instead sold SGI graphic 
 processors with CATIA. Outer appearance and working procedure stayed the 
 same, but the new Nipples controls now were potentiometers with AD 
 converter IC's to make pulses from the analog motion of the knobs. These 
 motions were, of course, inexact and only good for intuitive work with 
 the human closing the control loop.

 When CATIA systems were abandoned in my company to give way to (cheaper) 
 autodesk applications, this equipment was on its way to the computer 
 junk container where I managed to rescue some.

 Since the original IBM panel encoders are good linear pulse generators 
 with an outer diameter of only about 35 mm, I planned to use them for a 
 small CNC machine application (which is still slumbering in my plans 
 for later shelf folder). One mm travel per turn of the screws would 
 give a resolution of 0.002 mm using both flanges ot the encoder pulses, 
 plenty for a little table mill. Instead, I fitted stepper motors to the 
 screw as it is now.

 However, I never found out how the encoder pulses were turned into RS232 
 protocol and how to decode them in a control computer. Make sure you get 
 some information on this question or you will have no fun with The 
 Nipples. If you find out something, I would be grateful to share this 
 information with you. Maybe I can replace the steppers with servo motors 
 and encoders to make my table mill more dynamic! In any case, put your 
 heavy hand on those control boxes, especiall if there is an IBM signet 
 on them!

 Peter





 andy pugh schrieb:
   
 There are half a dozen of these in the skip at work:
 http://en.wikipedia.org/wiki/Dial_box
 Does anyone think they are worth rescuing?

   
 


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 Exclusive live event will cover all the ways today's security and 
 threat landscape has changed and how IT managers can respond. Discussions 
 will include endpoint security, mobile security and the latest in malware 
 threats. http://www.accelacomm.com/jaw/sfrnl04242012/114/50122263/
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 Emc-users@lists.sourceforge.net
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Re: [Emc-users] Dial box

2012-06-21 Thread Przemek Klosowski
http://www.telusplanet.net/public/mcpheej/HP_HEDS_5000_Series/HP_HEDS_5000_5310.htm

On Thu, Jun 21, 2012 at 8:15 AM, andy pugh bodge...@gmail.com wrote:
 There are half a dozen of these in the skip at work:
 http://en.wikipedia.org/wiki/Dial_box
 Does anyone think they are worth rescuing?

Some of those multiaxis boxes contain HP HEDS optical encoders
http://www.telusplanet.net/public/mcpheej/HP_HEDS_5000_Series/HP_HEDS_5000_5310.htm
which are good parts for CNC although the resolution isn't super-high.

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Re: [Emc-users] Dial box

2012-06-21 Thread andy pugh
There was a huge heap of wires, motors and pumps dumped on top of the
skip before I got back to it, so I only got two of them out.

I have actually decided that they might be useful at work. I think I
can write some code that will let me allocate them to engine
parameters, and I can tweak injection timing, rail pressure, etc as I
am driving along.

-- 
atp
If you can't fix it, you don't own it.
http://www.ifixit.com/Manifesto

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Exclusive live event will cover all the ways today's security and 
threat landscape has changed and how IT managers can respond. Discussions 
will include endpoint security, mobile security and the latest in malware 
threats. http://www.accelacomm.com/jaw/sfrnl04242012/114/50122263/
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