Re: [Emc-users] Plasma Table

2013-09-06 Thread Marius Liebenberg
Jack
In this case Google is your friend. There are literally thousands of 
ideas from guys who have done their own thing. Two things I recommend 
that you don't do without.
1: You must fit a THC of sorts. Especially if you are going to cut 
thinner materials.
2: You must fit a water bed for your own health's sake. Also you can 
minimize the warping if you cut in water.

Do a table that can cut a full sheet. The cost will not be that much 
more. Most of the cost goes into the linear devices and the control 
system (drivers, motors etc)


On 2013/09/06 04:47 AM, Jack Coats wrote:
 Has anyone done a DIY plasma table, or have suggestions I could find
 out about a DIY version?

 I am a rookie and just learning, wanting to find out if it could be
 practical for a hobby setup.

 TIA, Jack

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Re: [Emc-users] Plasma Table

2013-09-06 Thread Viesturs Lācis
2013/9/6 Marius Liebenberg mar...@mastercut.co.za

 Jack
 In this case Google is your friend. There are literally thousands of
 ideas from guys who have done their own thing. Two things I recommend
 that you don't do without.
 1: You must fit a THC of sorts. Especially if you are going to cut
 thinner materials.


This is easy and cost effective with THCAD card from Mesa.

2: You must fit a water bed for your own health's sake. Also you can
 minimize the warping if you cut in water.


Cutting in water will harden the material.
But I do agree that some kind of smoke removal is mandatory. Based on
geographical location and temperatures in winter, downdraft table and
simple ventilator that sucks the smoke and gases out of the workshop might
be a solution.

There are _lots_ of videos on youtube, where one can see, how others have
built their diy plasma machines. Since the question is about hints of
mechanical design, all the builds of Mach users also might worth looking at.
I did build a plasma table with 6x2 m work envelope with a downdraft table,
I could share something from the 3d model, but I consider it to be above
hobby level in terms of linear rails, motors, gearboxes, so I am not sure,
how useful could that be.

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Re: [Emc-users] Plasma Table

2013-09-06 Thread Gregg Eshelman
On Thu, 9/5/13, Jack Coats j...@coats.org wrote:

 Subject: [Emc-users] Plasma Table
 To: Enhanced Machine Controller (EMC) Emc-users@lists.sourceforge.net
 Date: Thursday, September 5, 2013, 8:47 PM
 
 Has anyone done a DIY plasma table,
 or have suggestions I could find
 out about a DIY version?
 
 I am a rookie and just learning, wanting to find out if it
 could be practical for a hobby setup.
 
 TIA, Jack

Lots of people have built them from scratch and saved a lot of money. I was 
going to build one for a shop here but then one evening I decided to search 
Criagslist for CNC and found a 5x10 foot Torchmate 3 for $9,000 with a Thermal 
Dynamics Cutmaster 82, so the shop owner bought that instead.

No problem, I get to use it. ;-)

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Re: [Emc-users] Plasma Table

2013-09-06 Thread John Thornton
Yes, I built my own plasma table.

http://s47.photobucket.com/user/johnplctech/library/Plasma%20Cutter?sort=3page=1

In these videos I didn't have a THC
http://www.youtube.com/watch?v=e70jdiDm7yc
http://www.youtube.com/watch?v=knf3cPrZPrk
http://www.youtube.com/watch?v=3o84BzF90JM
http://www.youtube.com/watch?v=qlXCdfPsQUU
http://www.youtube.com/watch?v=EC1_TTlsOrM
http://www.youtube.com/watch?v=KvhvQu5Xxtk

And the latest
http://gnipsel.com/shop/plasma/plasma.xhtml

I designed the table to be 50 in X and 36 in Y and I can slide a sheet 
of up to 1/4 thick under the extruded aluminum to cut longer pieces. I 
usually get my stock in 4' x 4' so the first cuts it sticks out the 
front or rear some. I did this to save floor space. The last photos show 
the best water table position.

JT

On 9/5/2013 9:47 PM, Jack Coats wrote:
 Has anyone done a DIY plasma table, or have suggestions I could find
 out about a DIY version?

 I am a rookie and just learning, wanting to find out if it could be
 practical for a hobby setup.

 TIA, Jack

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Re: [Emc-users] Plasma Table

2013-09-06 Thread Marius Liebenberg
John
I take it that you used the Mesa THCAD with your current THC comp?

On 2013/09/06 12:55 PM, John Thornton wrote:
 Yes, I built my own plasma table.

 http://s47.photobucket.com/user/johnplctech/library/Plasma%20Cutter?sort=3page=1

 In these videos I didn't have a THC
 http://www.youtube.com/watch?v=e70jdiDm7yc
 http://www.youtube.com/watch?v=knf3cPrZPrk
 http://www.youtube.com/watch?v=3o84BzF90JM
 http://www.youtube.com/watch?v=qlXCdfPsQUU
 http://www.youtube.com/watch?v=EC1_TTlsOrM
 http://www.youtube.com/watch?v=KvhvQu5Xxtk

 And the latest
 http://gnipsel.com/shop/plasma/plasma.xhtml

 I designed the table to be 50 in X and 36 in Y and I can slide a sheet
 of up to 1/4 thick under the extruded aluminum to cut longer pieces. I
 usually get my stock in 4' x 4' so the first cuts it sticks out the
 front or rear some. I did this to save floor space. The last photos show
 the best water table position.

 JT

 On 9/5/2013 9:47 PM, Jack Coats wrote:
 Has anyone done a DIY plasma table, or have suggestions I could find
 out about a DIY version?

 I am a rookie and just learning, wanting to find out if it could be
 practical for a hobby setup.

 TIA, Jack

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Re: [Emc-users] Plasma Table

2013-09-06 Thread John Thornton
Correct my current setup is Mesa 5i25, 7i76, THCAD and Gecko 203v's with 
Nema 23 triple stack steppers.

JT

On 9/6/2013 9:34 AM, Marius Liebenberg wrote:
 John
 I take it that you used the Mesa THCAD with your current THC comp?

 On 2013/09/06 12:55 PM, John Thornton wrote:
 Yes, I built my own plasma table.

 http://s47.photobucket.com/user/johnplctech/library/Plasma%20Cutter?sort=3page=1

 In these videos I didn't have a THC
 http://www.youtube.com/watch?v=e70jdiDm7yc
 http://www.youtube.com/watch?v=knf3cPrZPrk
 http://www.youtube.com/watch?v=3o84BzF90JM
 http://www.youtube.com/watch?v=qlXCdfPsQUU
 http://www.youtube.com/watch?v=EC1_TTlsOrM
 http://www.youtube.com/watch?v=KvhvQu5Xxtk

 And the latest
 http://gnipsel.com/shop/plasma/plasma.xhtml

 I designed the table to be 50 in X and 36 in Y and I can slide a sheet
 of up to 1/4 thick under the extruded aluminum to cut longer pieces. I
 usually get my stock in 4' x 4' so the first cuts it sticks out the
 front or rear some. I did this to save floor space. The last photos show
 the best water table position.

 JT

 On 9/5/2013 9:47 PM, Jack Coats wrote:
 Has anyone done a DIY plasma table, or have suggestions I could find
 out about a DIY version?

 I am a rookie and just learning, wanting to find out if it could be
 practical for a hobby setup.

 TIA, Jack

 --
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[Emc-users] Plasma Table

2013-09-05 Thread Jack Coats
Has anyone done a DIY plasma table, or have suggestions I could find
out about a DIY version?

I am a rookie and just learning, wanting to find out if it could be
practical for a hobby setup.

TIA, Jack

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[Emc-users] Plasma table

2013-02-19 Thread Viesturs Lācis
Hello!

Since I posted lots of questions on this list about the plasma table I
was building, I thought that I should share something:
http://www.youtube.com/watch?v=OK0hldTjnX0

I took that video with my phone.
I was not able to get the servos work correctly, so I ended up with
stepper motors, which included also new gearboxes with smaller
reduction ratio.

I wrote a custom kinematics module for that machine for better THC
process - thc offset is added there so that LinuxCNC and user always
know the actual joint position. That means that machine soft limits
are never exceeded.

The thing yet to be solved is the fact that calling MDI commands with
gladevcp buttons switch LinuxCNC to joint mode. There are simply
gladevcp buttons, linked to halui.mdi-command-nn pins and in INI file
I have defined some actions, like G53 G00 X5 Y5 Z100 or G0 X0 Y0. If I
use any of these buttons, LinuxCNC will switch to joint mode, once
that is completed.

Can anyone explain, why is it so and what can I do about it?

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Re: [Emc-users] Plasma table

2013-02-19 Thread John Stewart
Viesturs;


On 2013-02-19, at 2:35 PM, Viesturs Lācis wrote:

 Since I posted lots of questions on this list about the plasma table I
 was building, I thought that I should share something:
 http://www.youtube.com/watch?v=OK0hldTjnX0

Interesting! Thanks for posting the video. 

(have no experience with the MDI command/joint mode switching question - sorry)

JohnS
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