RE: Back on the Soap Box

2000-07-26 Thread John Miller

There are a few of things I need to bring up:

First, besides Bo, has anyone had success with doing an upgrade to 6.2 and
not having to reboot the CP's.  Bo says that he has seen it work, yet I have
had sources in Foxboro recommend against doing it.  Does anyone know why we
would be told this?

Second, in addition Bo's desire to see bootless CP upgrades (with economics
dictating longer intervals between shutdowns, we could use that feature,
too), I'd like to see FoxView/FoxDraw brought beyond what I still feel is
beta test reliability and features.  Two years ago, we were promised that
the next version of the package would have dynamic trending - where is it?
I'd also like to know if FoxView is still being developed or is it being
abandoned in favor of a Wonderware based product?  I know this isn't as
critical as Bo's issue, but it's important for planning and upgrades.

Finally, there are two and half working days left until the User's
Conference.  Has anyone given any thought to how those of us who feel that
bootless CP upgrades are a critical issue can organize and vote to see that
it gets the attention it deserves?  Are there any other specific items that
we can bring up - additional function blocks, time delayed alarming, better
documentation of existing control blocks, integerated expert system
functions, fuzzy ?  Granted, not everyone will have the same issues, but I
think the group should be able to form a consensus to support each other's
issues.   

John

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RE: Back on the Soap Box

2000-07-26 Thread John Metsker

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PFONT SIZE=2Darn, I was beaten to the punch.nbsp; I had hoped to utilize the lull 
before the storm to propose a new 'tall pole' to vote on at the Users Group Meeting 
which I hope will can act as an umbrella to capture many other specific development 
issues (even Bo's need for an on-line CP upgrade)./FONT/P

PFONT SIZE=2The quality and speed of software development needs to be 
improved./FONT
/P

PFONT SIZE=2The overall quality is certainly lacking in products such as 
FoxView/FoxDraw.nbsp; There is going to be a V99.2.1 release only because V99.2 was 
so buggy.nbsp; And how come it is about the 3rd time that we have been notified that 
Foxboro has finally figured out why the AMD-chip based CP's (CP30B, CP40B, CP60) have 
issues with maintaining fault tolerance.nbsp; And why does I/A for the 51 series 
still come bundled with Solaris 2.5.1 when Sun only 'officially' supports 2 releases 
back.nbsp; (Solaris 8, i.e. 2.8 is the current release.)nbsp; Do you know that the 
Ethernet driver (hme) in 2.5.1 needs to be patched to just to be able to reliably 
communicate on a 10/100 switched network?nbsp; Do you know that the base driver with 
V6.2 that Foxboro extends to support nodebus communication does not include the 
necessary Sun patches?nbsp; I could go on /FONT/P

PFONT SIZE=2Hey, I can understand that one of the consequences of modern software 
development is that bugs sneak through with releases, but the CAR process is also 
painfully slow.nbsp; (This theme was represented on the e-mail list with the 
discussion that quot;Have you rebooted yetquot; is too often the TAC solution 
method.quot;)/FONT/P

PFONT SIZE=2Bill Ketelhut and the others at the executive level need to hear that 
their development process is broken.nbsp; Either they are working on the wrong things 
(Bo's request may be one of the things that they have dropped) or the things that they 
are working on arrive too slowly and are filled with bugs./FONT/P

PFONT SIZE=2If they is going to be coalition voting on subjects at the Users Group 
meeting, then a critical, executive level directed message needs to be 
delivered./FONT/P

PFONT SIZE=2Thanks,/FONT
/P

PFONT SIZE=2John Metsker/FONT
BRFONT SIZE=2General Mills, Inc/FONT
/P

PFONT SIZE=2nbsp; /FONT
BRFONT SIZE=2-Original Message-/FONT
BRFONT SIZE=2From: John Miller [A 
HREF=mailto:[EMAIL PROTECTED];mailto:[EMAIL PROTECTED]/A]/FONT
BRFONT SIZE=2Sent: Wednesday, July 26, 2000 11:29 AM/FONT
BRFONT SIZE=2To: 'Foxboro DCS Mail List'/FONT
BRFONT SIZE=2Subject: RE: Back on the Soap Box/FONT
/P
BR

PFONT SIZE=2There are a few of things I need to bring up:/FONT
/P

PFONT SIZE=2First, besides Bo, has anyone had success with doing an upgrade to 6.2 
and/FONT
BRFONT SIZE=2not having to reboot the CP's.nbsp; Bo says that he has seen it 
work, yet I have/FONT
BRFONT SIZE=2had sources in Foxboro recommend against doing it.nbsp; Does anyone 
know why we/FONT
BRFONT SIZE=2would be told this?/FONT
/P

PFONT SIZE=2Second, in addition Bo's desire to see bootless CP upgrades (with 
economics/FONT
BRFONT SIZE=2dictating longer intervals between shutdowns, we could use that 
feature,/FONT
BRFONT SIZE=2too), I'd like to see FoxView/FoxDraw brought beyond what I still 
feel is/FONT
BRFONT SIZE=2beta test reliability and features.nbsp; Two years ago, we were 
promised that/FONT
BRFONT SIZE=2the next version of the package would have dynamic trending - where 
is it?/FONT
BRFONT SIZE=2I'd also like to know if FoxView is still being developed or is it 
being/FONT
BRFONT SIZE=2abandoned in favor of a Wonderware based product?nbsp; I know this 
isn't as/FONT
BRFONT SIZE=2critical as Bo's issue, but it's important for planning and 
upgrades./FONT
/P

PFONT SIZE=2Finally, there are two and half working days left until the 
User's/FONT
BRFONT SIZE=2Conference.nbsp; Has anyone given any thought to how those of us who 
feel that/FONT
BRFONT SIZE=2bootless CP upgrades are a critical issue can organize and vote to 
see that/FONT
BRFONT SIZE=2it gets the attention it deserves?nbsp; Are there any other specific 
items that/FONT
BRFONT SIZE=2we can bring up - additional function blocks, time delayed alarming, 
better/FONT
BRFONT SIZE=2documentation of existing control blocks, integerated expert 
system/FONT
BRFONT SIZE=2functions, fuzzy ?nbsp; Granted, not everyone will have the same 
issues, but I/FONT
BRFONT SIZE=2think the group should be able to form a consensus to support each 
other's/FONT
BRFONT SIZE=2issues.nbsp;nbsp; /FONT
/P

PFONT SIZE=2John/FONT
/P

PFONT 
SIZE=2---/FONT
BRFONT SIZE=2This list is neither sponsored nor endorsed by the Foxboro Company. 
All /FONT
BRFONT SIZE=2postings from this list

Re: Back on the Soap Box

2000-07-22 Thread Kevin FitzGerrell

Hi all!

On the subject of true on-line upgrades, if the process wasn't critical
enough to have dual busses and fault tolerant CPs, then it's probably not so
critical it can't be shut down for upgrades every couple of years -- just my
opinion of course.

In my plant, downtime is very expensive, but if upgrades can be timed to
coincide with other major scheduled downtime (mill liner changes happen
every 6 months) then for me they are effectively cost free, so the on-line
upgrade issue has not been of particular importance to me.

If I could get Foxboro to add decent administrative and maintenance tools to
I/A it would be a relief.  If I could get Foxboro to provide advanced
control blocks in I/A similar to the fuzzy and MPC blocks in Delta V (and
Connieseur is not what I mean) it would save me the considerable effort of
writing my own or getting that functionality from other vendors.

I would certainly be happy to see Foxboro respond directly to the on line
upgrade issue this year, however, as that appears to be a major concern for
many users.

Regards,

Kevin FitzGerrell
Fairbanks Gold Mining, Inc.


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RE: Back on the Soap Box

2000-07-21 Thread Williams, Dave G SUKOP-CME/72/04

I fully agree with Bo.  From my perspective I would only install none FT on
plants which could tolerate the shutdown in the failure case.  Therefore for
these units if I want to install a new image it's simple a case of cost
against benefit analysis.  The problem starts when we fit FT systems knowing
we will only get a shutdown every 4+ years.  
The upgrade strategy that Bo describes is very similar to that already
adopted by Foxboro for their online Spectrum UCM migration.  So in principle
we know it is sound thinking and has worked, all be it with different
hardware.  You have my support for the push to make this issue the only tall
poll.  If you need further support from the UK I will include this subject
for our next UG meeting(October).  For myself I have been pushing this topic
hard through the UK organisation both with my Shell hat and also in my
position as Chairman off the UK UG.
As I think has been said.  There may be many thing which irritate you as a
user of I/A.  BUT in my opinion the system is basically sound and is only
seriously compromised by control station issues.


Regards,
  
   Dave
 __
   
   D.G. Williams, CME/72/04 Tel: (0151 350) Ext: 4480 Fax:4566 
   Shell UK Ltd Downstream Oil, Stanlow Manufacturing Complex  
   PO Box 3, Ellesmere Port, South Wirral, L65 4HB 
   Internet [EMAIL PROTECTED]  
   Pager 01399 760805  Message 01399 1144
   __


 --
 From: Stear, Bo[SMTP:[EMAIL PROTECTED]]
 Sent: 20 July 2000 19:58
 To:   'Foxboro DCS Mail List'
 Subject:  RE: Back on the Soap Box
 
 I would think that the most likely target for online upgrade would be
 those
 CP's that are fault tolerant and that have dual field busses.  I can't
 visualize any possible way to provide online upgrade capability otherwise
 and I wouldn't want to start off by asking for the impossible.
 
 -Original Message-
 From: David Johnson [mailto:[EMAIL PROTECTED]]
 Sent: Thursday, July 20, 2000 1:48 PM
 To: Foxboro DCS Mail List
 Subject: Re: Back on the Soap Box
 
 
 To add to what Neil just said, what about having to EPROM the FBMs, do we 
 have to have redundant I/O too?
 
 David
 
 
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Re: Back on the Soap Box

2000-07-20 Thread Neil Martin


To complicate the issue further, there are a few other scenarios we should
consider for our definition of what a bootless CP upgrades is:

1.  Some CPs are installed as non-Fault tolerant.  In fact, there is a
version of the CP60 that can not be made Fault Tolerant (not sure if it is
a physical limitation or just a license limitation).  Are we asking for a
bootless CP upgrade for this type of installation?

2.  Do we consider the Micro I/A to be a CP?  It is to me, but it can not
be made Fault Tolerant.




Neil Martin

Neil_Martin@hunTo:
[EMAIL PROTECTED] AT i-net@CCM
tsman.com AT   cc: (bcc: Neil
Martin/US/PC/HUNTSMAN)
i-net   Subject: Re: Back on the
Soap Box

07/19/00 04:51

PM









Folks,

I also would very much like to have bootless CP upgrades.  Since it can be
a complicated issue and may have different meanings to each of us, maybe it
would be helpful if we are all on the same page about how we are defining
an on-line upgrade and also that we have similar ideas as to how the CPs
function in general terms.  My assumptions are listed below, what does
everyone else think?  Feel free to make corrections.


1.  First, my understanding of block processing is that  the CP image (or
what ever you call it) contains one instance of the software for each block
type can possibly exist within the CP type.  This is like having a software
template for each block type.  When we create a block, basically it is just
the fill-in-the-blank text information and compiled sequence code that gets
downloaded into the CP.   Every block processing cycle, the CP goes down
the list of blocks in order looking for a block that needs to run, and
basis its block type, it runs the correct block software template and loads
the template with the correct information for processing.  By not
duplicating all of the software for a block every time a new one is
created, the CP saves on memory.

2. In the past, I believe the CP image could only be changed via a reboot
of the CP.  For a boot;less CP software upgrade, are we suggesting that
Foxboro a) not make any changes to the CP code - i.e. not make any
corrections, new parameters, or add features, b) not require the CP to be
rebooted to continue to operate as it previously has, c) to somehow make it
so that the CP processing can be put on hold while all of the block
template information is being changed out (If it takes a while, is it OK?),
or d) some other suggestion?






Stear; Bo

[EMAIL PROTECTED]To: 'Foxboro Mail Forum'
[EMAIL PROTECTED]
m AT i-net  AT i-net@CCM,
'[EMAIL PROTECTED]' [EMAIL PROTECTED] AT
 i-net@CCM

07/19/00 cc: (bcc: Neil
Martin/US/PC/HUNTSMAN)
04:43 PM Subject: Back on the Soap Box










Ok folks, time is drawing near for us to put our heads together and inform
Foxboro of our most important issues.  The International Users meeting is
just around the corner.  Let me repeat myself:

It is costing my company (and me as a stockholder) lotsa bucks to prepare
our process people, engineering people, and technical staff for an upgrade
to any Control Processor image.  It's dangerous and scary as well.  Some of
us have processes that can't possibly be interrupted for years at a time.
I've just recently found myself installing I/A on a furnace with an 18 year
turnaround.  Try that online...

Here's the plan.

Rather than give Foxboro too many issues to choose from, I would like to
get your help in making sure that a REAL online upgrade capability be the
TOP POLE item on any list they wish to compile this year.  We can only
accomplish this by putting aside some of our other (to me) smaller issues
until we either get this commitment or have them state that they can't do
it, ever.

Understand that this is a major undertaking and even if we can get this
done, it won't happen anytime soon.  I'm sure it will take a new way to
utilize the dual fieldbus and FT CP's to make this happen both on the
hardware and software side.  Until I am convinced that this is an
impossible request, online upgrades are my top priority.  I do know of at
least one other vendor that claims this capability.

For those of you that will be attending the meeting, please post your votes
with mine.

For those of you that can't attend, please write a C.A.R. requesting your
version of an online upgrade capability.  Do this BEFORE the meeting so
that they can start to get a feeling for our dedication.

Like you, I have a 'wish list' too.  I would really like to look around at
my 22 node system and find that I don't have anything to do.  No software
bugs, no CP reboots, no failed FBM's or processors.  These are short term
goals and you all probably know

Re: Back on the Soap Box

2000-07-20 Thread David Johnson

To add to what Neil just said, what about having to EPROM the FBMs, do we 
have to have redundant I/O too?

David


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