Re: gEDA-user: dxf again

2010-07-16 Thread Armin Faltl


Dave N6NZ wrote:

But my application is a little different.  I want to get a DXF file that I can 
run through a CAM package, in particular the paste layer, which isn't a 'real' 
layer, unfortunately -- it is synthesized in the output HID as I understand it.
I somehow feared this while I wasn't sure: so it is not posible to 
manually define the paste mask on a footprint?

If it's possible, how?
I need this to create the footprint of a part with thermal central pad. 
The manufacturer recommends the mask
should cover 55-70% of the central area while near 100% of the 
electrical pads are to be covered with paste.
The industry std-solution is to grid hatch the large continuous areas 
which also helps to keep the paste in place.

Hand-soldering is a nightmare-option with 0.5mm pad-pitch ;-)
Is it possible to define an offset to the copper area per pad?

If nothing else helps, how difficult would it be, to just create an 
attribute that triggers a stub that fetches
and inserts a handcrafted gerber-snippet from a file instead of running 
the generator?


Thanks in advance, Armin


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Re: gEDA-user: gsch2pcb and pcb, paths to footprints

2010-07-16 Thread Kai-Martin Knaak
On Tue, 13 Jul 2010 12:23:22 +0200, Stefan Salewski wrote:

 If you follow the docs and tutorials, one way is this: Use program
 gsch2pcb to convert gschem schematic to initial PCB board.

It is advisable to let pcb produce an initial, empty board. Just call pcb 
with no argument and do save-as. Use gsch2pcb to add footprints and a 
netlist to the pcb.  

The layer stack and sizes gsch2pcb puts into an initial layout are hard 
coded in the source. By contrast, pcb reads layers and sizes from a user 
editable config file.

---)kaimartin(---
-- 
Kai-Martin Knaak  tel: +49-511-762-2895
Universität Hannover, Inst. für Quantenoptik  fax: +49-511-762-2211 
Welfengarten 1, 30167 Hannover   http://www.iqo.uni-hannover.de
GPG key:http://pgp.mit.edu:11371/pks/lookup?search=Knaak+kmkop=get



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Re: gEDA-user: dxf again

2010-07-16 Thread DJ Delorie

 I somehow feared this while I wasn't sure: so it is not posible to 
 manually define the paste mask on a footprint?

No.  What I do is use a perl script to create a paste board that has
all the paste apertures as element pads, but nothing else.  Then I can
manually edit them all, and just dump a gerber for layer 1 copper as
the paste gerber.

 I need this to create the footprint of a part with thermal central pad. 

Use one pad for each paste spot you need, then one overall pad with
the nopaste flag to fill in the gaps.

 Hand-soldering is a nightmare-option with 0.5mm pad-pitch ;-)

No it's not, I do it all the time.  Even when I use a paste stencil
and reflow, I often have to re-solder the pins for various reasons.
Just use enough flux and a big tip and it works just fine.

 If nothing else helps, how difficult would it be, to just create an
 attribute that triggers a stub that fetches and inserts a
 handcrafted gerber-snippet from a file instead of running the
 generator?

Not that difficult, but the trick is to make it user-friendly :-)


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Re: gEDA-user: gsch2pcb and pcb, paths to footprints

2010-07-16 Thread DJ Delorie

 It is advisable to let pcb produce an initial, empty board. Just call pcb 
 with no argument and do save-as. Use gsch2pcb to add footprints and a 
 netlist to the pcb.  

Or File-Import from within PCB.

I really would like people to get used to the idea of trying
File-Import *before* resorting to gsch2pcb.  I went through all that
effort to replace gsch2pcb with something more user-friendly, and
nobody's using it...


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Re: gEDA-user: gsch2pcb and pcb, paths to footprints

2010-07-16 Thread Windell H. Oskay

On Jul 16, 2010, at 9:07 AM, DJ Delorie wrote:
 Or File-Import from within PCB.
 
 I really would like people to get used to the idea of trying
 File-Import *before* resorting to gsch2pcb.  I went through all that
 effort to replace gsch2pcb with something more user-friendly, and
 nobody's using it...

I'll be very happy to use it once it's there-- it *was not* there as of the 
most recent snapshot.  


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Re: gEDA-user: gsch2pcb and pcb, paths to footprints

2010-07-16 Thread DJ Delorie

I know, you need to build from the git sources to get it.


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Re: gEDA-user: dxf again

2010-07-16 Thread Dave N6NZ

On Jul 16, 2010, at 7:17 AM, Armin Faltl wrote:

 
 Dave N6NZ wrote:
 But my application is a little different.  I want to get a DXF file that I 
 can run through a CAM package, in particular the paste layer, which isn't a 
 'real' layer, unfortunately -- it is synthesized in the output HID as I 
 understand it.
 I somehow feared this while I wasn't sure: so it is not posible to manually 
 define the paste mask on a footprint?
 If it's possible, how?
 I need this to create the footprint of a part with thermal central pad. The 
 manufacturer recommends the mask
 should cover 55-70% of the central area while near 100% of the electrical 
 pads are to be covered with paste.
 The industry std-solution is to grid hatch the large continuous areas which 
 also helps to keep the paste in place.
 Hand-soldering is a nightmare-option with 0.5mm pad-pitch ;-)
 Is it possible to define an offset to the copper area per pad?

pcb footprints don't directly support that kind of complex solder mask.  You 
might be able to employ some trickery by making the large pad out of an array 
of smaller pads with appropriate mask definitions and all with the same pin 
number.  Kinda clunky.

-dave

 
 If nothing else helps, how difficult would it be, to just create an attribute 
 that triggers a stub that fetches
 and inserts a handcrafted gerber-snippet from a file instead of running the 
 generator?
 
 Thanks in advance, Armin
 
 
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Re: gEDA-user: gsch2pcb and pcb, paths to footprints

2010-07-16 Thread John Griessen

DJ Delorie wrote:


I really would like people to get used to the idea of trying
File-Import *before* resorting to gsch2pcb.  I went through all that
effort to replace gsch2pcb with something more user-friendly, and
nobody's using it...


I'll be doing a board in August and will use it then.  Can't divert to that yet 
though.

I appreciate your work.

Come on anyone else with a board going.
Please use git pull and compile to test DJ's new code.

John Griessen


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Re: gEDA-user: dxf again

2010-07-16 Thread Armin Faltl

First and foremost thanks a lot!

DJ Delorie wrote:
I somehow feared this while I wasn't sure: so it is not posible to 
manually define the paste mask on a footprint?



No.  What I do is use a perl script to create a paste board that has
all the paste apertures as element pads, but nothing else.  Then I can
manually edit them all, and just dump a gerber for layer 1 copper as
the paste gerber.

  
I need this to create the footprint of a part with thermal central pad. 



Use one pad for each paste spot you need, then one overall pad with
the nopaste flag to fill in the gaps.
  
If I understand you right, this is an alternative to the paste board 
approach above.

I'll go for this and provide the footprint when I'm ready.

Hand-soldering is a nightmare-option with 0.5mm pad-pitch ;-)



No it's not, I do it all the time.  Even when I use a paste stencil
and reflow, I often have to re-solder the pins for various reasons.
Just use enough flux and a big tip and it works just fine.
  
I've used the surface tension of the solder with relatively fine pitched 
square flat packs
and legs with success and actual ease. The beast I'm talking about now 
is this:


http://focus.ti.com/lit/ds/symlink/bq24103.pdf

It has the pins beneath the package. I'll extend the pads about 0.5mm 
outside (longer

with traces attached) as recommended, so will this trick work again?

Regards, Armin


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Re: gEDA-user: dxf again

2010-07-16 Thread Mark Rages
On Fri, Jul 16, 2010 at 1:35 PM, Armin Faltl armin.fa...@aon.at wrote:
 First and foremost thanks a lot!

 DJ Delorie wrote:

 I somehow feared this while I wasn't sure: so it is not posible to
 manually define the paste mask on a footprint?


 No.  What I do is use a perl script to create a paste board that has
 all the paste apertures as element pads, but nothing else.  Then I can
 manually edit them all, and just dump a gerber for layer 1 copper as
 the paste gerber.



 I need this to create the footprint of a part with thermal central pad.


 Use one pad for each paste spot you need, then one overall pad with
 the nopaste flag to fill in the gaps.


 If I understand you right, this is an alternative to the paste board
 approach above.
 I'll go for this and provide the footprint when I'm ready.

 Hand-soldering is a nightmare-option with 0.5mm pad-pitch ;-)


 No it's not, I do it all the time.  Even when I use a paste stencil
 and reflow, I often have to re-solder the pins for various reasons.
 Just use enough flux and a big tip and it works just fine.


 I've used the surface tension of the solder with relatively fine pitched
 square flat packs
 and legs with success and actual ease. The beast I'm talking about now is
 this:

 http://focus.ti.com/lit/ds/symlink/bq24103.pdf

 It has the pins beneath the package. I'll extend the pads about 0.5mm
 outside (longer
 with traces attached) as recommended, so will this trick work again?

 Regards, Armin


Oh, those (QFN-like) packages are quite easy to hand solder, except
for the thermal pad underneath.   Much easier than fragile
narrow-pitch TQFP and TSSOP parts.

If you don't need the thermal pad, just plunk the part on the board
with flux and run a solder blob around the edges.  Done.

To solder the pad underneath, you need a LITTLE paste under there and
an oven or hot air or a via underneath to put an iron on.

You will love the leadless packages if you have ever bent the pins or
solder-bridged a TSSOP part.

Regards,
Mark
markra...@gmail
-- 
Mark Rages, Engineer
Midwest Telecine LLC
markra...@midwesttelecine.com


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gEDA-user: chip scale package soldering (was: dxf again)

2010-07-16 Thread John Griessen

Mark Rages wrote:

On Fri, Jul 16, 2010 at 1:35 PM, Armin Faltl armin.fa...@aon.at wrote:


It has the pins beneath the package. I'll extend the pads about 0.5mm
outside (longer
with traces attached) as recommended, so will this trick work again?

Regards, Armin



Oh, those (QFN-like) packages are quite easy to hand solder, except
for the thermal pad underneath.   Much easier than fragile
narrow-pitch TQFP and TSSOP parts.


Is there any chance of getting them to align from
surface tension, or do you align it just right
and then flow/solidify one side for hand soldering?  Sounds like some
downward pressure on the CS package would be good, right?

John Griessen


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Re: gEDA-user: dxf again

2010-07-16 Thread Armin Faltl



Armin Faltl wrote:

Use one pad for each paste spot you need, then one overall pad with
the nopaste flag to fill in the gaps.
  
If I understand you right, this is an alternative to the paste board 
approach above.

I'll go for this and provide the footprint when I'm ready.
Looks like I got the pads and paste mask right now - thermal vias still 
needed

but it's enough for me today ;-)
(btw, this piece slurps up to 2A, so the thermal stuff is probably very 
much needed)


Thanks again, Armin


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Re: gEDA-user: chip scale package soldering

2010-07-16 Thread Armin Faltl

The technical builtine from TI about reworking boards with this chip
claims, that the part will self-align from tension as long as the offset
is less than half the pitch in reflow, regardless of PB or RoHS process.

When hand soldering I'd say place as exact as possible since the
spot-heat will not allow the part to move, once it's soldered at
a corner.

Just reasoning without experience on this part...

John Griessen wrote:

Mark Rages wrote:

On Fri, Jul 16, 2010 at 1:35 PM, Armin Faltl armin.fa...@aon.at wrote:


It has the pins beneath the package. I'll extend the pads about 0.5mm
outside (longer
with traces attached) as recommended, so will this trick work again?

Regards, Armin



Oh, those (QFN-like) packages are quite easy to hand solder, except
for the thermal pad underneath.   Much easier than fragile
narrow-pitch TQFP and TSSOP parts.


Is there any chance of getting them to align from
surface tension, or do you align it just right
and then flow/solidify one side for hand soldering?  Sounds like some
downward pressure on the CS package would be good, right?

John Griessen


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Re: gEDA-user: chip scale package soldering (was: dxf again)

2010-07-16 Thread Bob Paddock
   On Fri, Jul 16, 2010 at 5:28 PM, John Griessen [1]j...@ecosensory.com
   wrote:

 Mark Rages wrote:

 On Fri, Jul 16, 2010 at 1:35 PM, Armin Faltl [2]armin.fa...@aon.at
 wrote:
 Oh, those (QFN-like) packages are quite easy to hand solder, except
 for the thermal pad underneath.

   They are a real pain in the butt to get the flux out from under.
   If you are running battery powered stuff, where you want the lowest
   sleep currents, you either don't use QFN, or put a lot of attention in
   to making sure the flux is out from under them.  I've seen currents go
   from over 100 uA to less than my meters can measure after several
   rounds of cleaning, under some Accelerometers and AVRs.
   No-Clean-Flux is an option, but no one likes the looks of a No-Clean,
   because the board does not look clean. :-(

   Sounds like some
 downward pressure on the CS package would be good, right?

   Only if you can guarantee it is evenly applied and your board is truly
   flat.

   --
   [3]http://blog.softwaresafety.net/
   [4]http://www.designer-iii.com/
   [5]http://www.wearablesmartsensors.com/

References

   1. mailto:j...@ecosensory.com
   2. mailto:armin.fa...@aon.at
   3. http://blog.softwaresafety.net/
   4. http://www.designer-iii.com/
   5. http://www.wearablesmartsensors.com/


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Re: gEDA-user: chip scale package soldering (was: dxf again)

2010-07-16 Thread DJ Delorie

I usually scrape the no-clean flux off boards, because no-clean flux
between D- and D+ on a USB line will cause it to malfunction.  It's on
the order of 100k ohms at that point even for short traces, which is
significant.

OTOH I don't want to *have* to clean water-soluble off, esp under
chips.


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Re: gEDA-user: dxf again

2010-07-16 Thread Bob Paddock
 If you don't need the thermal pad,

   I've seen QFN's be ejected from the board, without much force, when the
   bottom pad is not soldered.  Doesn't take much twisting of a board.
   Many data sheets tell you in the foot notes that the pad must be solder
   for one or more of these reasons: Thermal, Ground, Mechanical
   Stability.

 just plunk the part on the board
 with flux and run a solder blob around the edges.  Done.

   Many QFNs can look like they have nice solder points on the edges, but
   don't actually get any real solder under the part to the pads.  These
   projects are prone to infant mortality failures.

 You will love the leadless packages if you have ever bent the pins
 or
 solder-bridged a TSSOP part.

   I've used both.  I'll take the pins.

   --
   [1]http://blog.softwaresafety.net/
   [2]http://www.designer-iii.com/
   [3]http://www.wearablesmartsensors.com/

References

   1. http://blog.softwaresafety.net/
   2. http://www.designer-iii.com/
   3. http://www.wearablesmartsensors.com/


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Re: gEDA-user: chip scale package soldering

2010-07-16 Thread Armin Faltl

BTW, to move parts of this size controlled I made a tool consisting
of a steel-needle and a pencile-size round wooden handle:
the tip of the needle is cone-frustum shaped with an end-diameter
of about 0.3mm. By placing near the part and roling on the tip
I can push the part around, eliminating the shake of my hand.

John Griessen wrote:

Mark Rages wrote:

On Fri, Jul 16, 2010 at 1:35 PM, Armin Faltl armin.fa...@aon.at wrote:


It has the pins beneath the package. I'll extend the pads about 0.5mm
outside (longer
with traces attached) as recommended, so will this trick work again?

Regards, Armin



Oh, those (QFN-like) packages are quite easy to hand solder, except
for the thermal pad underneath.   Much easier than fragile
narrow-pitch TQFP and TSSOP parts.


Is there any chance of getting them to align from
surface tension, or do you align it just right
and then flow/solidify one side for hand soldering?  Sounds like some
downward pressure on the CS package would be good, right?

John Griessen


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Re: gEDA-user: chip scale package soldering (was: dxf again)

2010-07-16 Thread Bob Paddock
   On Fri, Jul 16, 2010 at 6:03 PM, DJ Delorie [1...@delorie.com wrote:

 I usually scrape the no-clean flux off boards,

   I'm talking production quantities of stuff.  No one wants to be
   scraping tens of thousands of boards.

 because no-clean flux
 between D- and D+ on a USB line will cause it to malfunction.  It's
 on
 the order of 100k ohms at that point even for short traces, which is
 significant.

   I've not noticed that one yet.  I'll add it to the list for the CM.

 OTOH I don't want to *have* to clean water-soluble off, esp under
 chips.

   No one does.  All depends on your circuit.  For example I did not care
   at all about the flux or micro-Amps when I was doing 300 Amp 3-Phase
   Drives.

   --
   [2]http://blog.softwaresafety.net/
   [3]http://www.designer-iii.com/
   [4]http://www.wearablesmartsensors.com/

References

   1. mailto:d...@delorie.com
   2. http://blog.softwaresafety.net/
   3. http://www.designer-iii.com/
   4. http://www.wearablesmartsensors.com/


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Re: gEDA-user: chip scale package soldering (was: dxf again)

2010-07-16 Thread DJ Delorie

  because no-clean flux between D- and D+ on a USB line will cause
  it to malfunction.  It's on the order of 100k ohms at that point
  even for short traces, which is significant.
 
 I've not noticed that one yet.  I'll add it to the list for the CM.

It's only an issue if you make circuit boards in your basement.
Soldermask seems to insulate it well enough to protect it from this.


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Re: gEDA-user: chip scale package soldering

2010-07-16 Thread John Griessen

Bob Paddock wrote:

   They are a real pain in the butt to get the flux out from under.
   If you are running battery powered stuff, where you want the lowest
   sleep currents, you either don't use QFN, or put a lot of attention in
   to making sure the flux is out from under them.  I've seen currents go
   from over 100 uA to less than my meters can measure after several
   rounds of cleaning, under some Accelerometers and AVRs.


Bob Paddock wrote:
Many QFNs can look like they have nice solder points on the edges, but
don't actually get any real solder under the part to the pads.  These
projects are prone to infant mortality failures.

  You will love the leadless packages if you have ever bent the pins
  or
  solder-bridged a TSSOP part.

I've used both.  I'll take the pins.

Thanks Bob.  I'll keep these killer problems in mind for my low power
sensor systems that will be out in the wild heat and humidity.

John


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Re: gEDA-user: chip scale package soldering

2010-07-16 Thread John Griessen

DJ Delorie wrote:

because no-clean flux between D- and D+ on a USB line will cause
it to malfunction.  It's on the order of 100k ohms at that point
even for short traces, which is significant.

I've not noticed that one yet.  I'll add it to the list for the CM.


It's only an issue if you make circuit boards in your basement.
Soldermask seems to insulate it well enough to protect it from this.


Oh... I imagine in heat and humidity it could still creep across the 
soldermask...

I'm sticking with water (dishwasher) wash flux and apckages with legs to avoid 
the leakage.


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gEDA-user: Vias and GUI-idea

2010-07-16 Thread Armin Faltl

Hi,

while I can clearly live without that feature, I read that blind and 
burried vias

are not possible with PCB.

Since there is some space to the right of the layers column, should it get
implemented one could place a 2nd row of radio buttons there, that designate
the target layer of a burried via and is greyed out, if the via tool is 
not in use.
The start layer is of course the active one.  To enable the feature, and 
for vias

that get created by switching layer during routing, the via type could be
chosen in the settings.
This of course would call for an editable layer-order from top to bottom.



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Re: gEDA-user: chip scale package soldering

2010-07-16 Thread Armin Faltl

How good is varnish to protect solder joints from humidity and dirt
and enhance insulation (assuming it was clean)?

John Griessen wrote:

DJ Delorie wrote:

because no-clean flux between D- and D+ on a USB line will cause
it to malfunction.  It's on the order of 100k ohms at that point
even for short traces, which is significant.

I've not noticed that one yet.  I'll add it to the list for the CM.


It's only an issue if you make circuit boards in your basement.
Soldermask seems to insulate it well enough to protect it from this.


Oh... I imagine in heat and humidity it could still creep across the 
soldermask...


I'm sticking with water (dishwasher) wash flux and apckages with legs 
to avoid the leakage.



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Re: gEDA-user: chip scale package soldering

2010-07-16 Thread Bob Paddock
   On Fri, Jul 16, 2010 at 7:26 PM, Armin Faltl [1]armin.fa...@aon.at
   wrote:

 How good is varnish to protect solder joints from humidity and dirt
 and enhance insulation (assuming it was clean)?

   Conformal Coating is not a hermetic seal.
   A very common misconception is that Conformal Coating is a
   Hermetic Seal. It is used a lot in the Coal Mines, and the
   Electronic Industry in general, to keep the caustic dust off
   circuit boards.
   As Conformal Coating is not a hermetic seal, what real happens is
   the impurities in the water are kept away from the circuit, but
   the water itself reaches the traces. Since the water is now
   fairly devoid of contaminates the water acts more like a
   dielectric insulator. You never notice it in a low impedance
   digital circuit, but *unless debugging is an obsession* don't let
   it get near a RF tuning circuit or a high impedance Wireless
   Sensor Network circuit like a pH meter.
   This is why some high impedance OpAmp data sheets tell you expose to
   air, like the (obsolete?) AD549 and OP128.

   --
   [2]http://blog.softwaresafety.net/
   [3]http://www.designer-iii.com/
   [4]http://www.wearablesmartsensors.com/

References

   1. mailto:armin.fa...@aon.at
   2. http://blog.softwaresafety.net/
   3. http://www.designer-iii.com/
   4. http://www.wearablesmartsensors.com/


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Re: gEDA-user: chip scale package soldering

2010-07-16 Thread Bob Paddock
   On Fri, Jul 16, 2010 at 6:55 PM, John Griessen [1]j...@ecosensory.com
   wrote:

 I'm sticking with water (dishwasher) wash flux and apckages with
 legs to avoid the leakage.


   These are known as Batch Cleaners.  Yes, glorified dishwashers.
   Sprays from multiple directions.

References

   1. mailto:j...@ecosensory.com


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Re: gEDA-user: Vias and GUI-idea

2010-07-16 Thread Bob Paddock
   On Fri, Jul 16, 2010 at 6:56 PM, Armin Faltl [1]armin.fa...@aon.at
   wrote:

 Hi,
 while I can clearly live without that feature, I read that blind and
 burried vias
 are not possible with PCB.

   Look at the message from Ineiev on 9/28/2009 in the archives:
   [2]http://www.mail-archive.com/geda-user@moria.seul.org/msg20249.html
   I [Ineiev] just rebased the patch against current GIT master head
   here:
   [3]http://repo.or.cz/w/geda-pcb/dti.git?a=shortlog;h=refs/heads/stefan_
   ba-blind.and.buried
   Not sure if it would have been better to communicate with the original
   author, though; and probably it would be useful to review the testpcb
   that Bert Timmerman mentioned in order to make it more reliable.

References

   1. mailto:armin.fa...@aon.at
   2. http://www.mail-archive.com/geda-user@moria.seul.org/msg20249.html
   3. 
http://repo.or.cz/w/geda-pcb/dti.git?a=shortlog;h=refs/heads/stefan_ba-blind.and.buried


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Re: gEDA-user: dxf again

2010-07-16 Thread Mark Rages
On Thu, Jul 15, 2010 at 11:20 PM, Bert Timmerman
bert.timmer...@xs4all.nl wrote:

 At one moment in time it did actually compile (with a lot warnings) but the
 resulting files were wrong, that is, they didn't load into AutoCAD.

 I never found enough free time for this projects to finish it into a proper
 working tool.


I looked at it for a while and couldn't make heads nor tails of it, so
I ended up writing my own utility:

http://vivara.net/software/pcbtodxf/

It's just a little command-line thing that does what I want and no
more.  To be clear, it is NOT a gerber-dxf tool, rather it is a
pcb-dxf tool.  I want to edit pcb's input format, not output format,
if that makes sense.

Basically I took the dxflib example program and grafted a
mono-buttocked .pcb parser onto the front of it.

Seems to work.

Regards,
Mark
markra...@gmail
-- 
Mark Rages, Engineer
Midwest Telecine LLC
markra...@midwesttelecine.com


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