Re: gEDA-user: Looking for PCB fab recommendations

2009-06-20 Thread Philipp Klaus Krause
Michael Sokolov schrieb:
 Peter TB Brett pe...@peter-b.co.uk wrote:
 
 * SnPb finish - this one is an absolute requirement for ideological /
   philosophical reasons, RoHS crap is *not* acceptable.
 In the nicest possible way, WTF?
 
 [...]
 
 The lead-free crap suffers from the severe problem of tin whiskers.  [...]

You can still get gold finish. It's both RoHS compliant and reliable
(and can be used with whatever solder you choose). The oldest pcbs I
still use are from the early 80s. Those with gold finish seem to be in
better shape than those with the SnPb finish.

Philipp


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Re: gEDA-user: Looking for PCB fab recommendations

2009-06-19 Thread Peter TB Brett
On Friday 19 June 2009 03:52:10 Michael Sokolov wrote:

 * SnPb finish - this one is an absolute requirement for ideological /
   philosophical reasons, RoHS crap is *not* acceptable.

In the nicest possible way, WTF?

 * Both plated and unplated drill. Some parts have plastic mounting
   elements and I want unplated holes for those.

And again, WHY?

Peter

-- 
Peter Brett
Cambridge University Engineering Department



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Re: gEDA-user: Looking for PCB fab recommendations

2009-06-19 Thread Michael Sokolov
Ineiev ine...@gmail.com wrote:

 BTW why unplated holes may be preferable for this case?

Sentimental reasons: I want my SDSL gadget to be just as professional
as all those mainstream existing SDSL CPE products that fill eBay.  I
have *never* seen a real commercial product PCB on which the holes
accommodating the plastic mounting tabs of non-Ethernet RJ connectors
were plated.  The SDSL gear is no exception: every single piece of SDSL
CPE I've ever taken apart has had a plastic RJ connector for the DSL
port (either 6-pin or 8-pin, but never the shielded type used for
Ethernet), and the holes where the plastic mounting tabs go are unplated.
Hence I want the same on my board.

Right now I'm leaning toward pcbfabexpress.com as my fab choice.  I'll
call them tomorrow to ask if they can do SnPb finish (late night here
right now).  They charge $50 extra for unplated drill and I'm OK with
that.  (That's for the whole order, not per board.)

MS


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Re: gEDA-user: Looking for PCB fab recommendations

2009-06-19 Thread Michael Sokolov
Peter TB Brett pe...@peter-b.co.uk wrote:

  * SnPb finish - this one is an absolute requirement for ideological /
philosophical reasons, RoHS crap is *not* acceptable.

 In the nicest possible way, WTF?

RoHS is an evil abomination that is reprehensible to the core of my
being.  The whole underlying philosophy behind RoHS is that bad
elements should be eliminated from electronic products because those
products will ultimately be thrown out and put into landfill.  I am
fundamentally at odds with that ideology because I don't believe that
any computing, communication or other electronics should *ever* be
thrown out.  The idea of buying a new computer every few years and
tossing the old one out is fundamentally reprehensible to me.
Computing machinery should be passed through generations from father to
son to grandson.  I am using 1970s technology to compose this E-mail and
I plan on continuing to use it well past 2038.

The lead-free crap suffers from the severe problem of tin whiskers.  The
f***heads behind it don't care because they expect their crap to be
thrown into trash long before tin whiskers grow, but it is a real problem
for anyone who wants his electronic creations to outlast his own
lifetime.  I want my SDSL gadget to be usable to my great-great-great-
great-grandchildren, so they can still connect their networks at 384 kbps
even when everyone else around them has gone to exabits per second.

MS


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Re: gEDA-user: Looking for PCB fab recommendations

2009-06-19 Thread evan foss
On Fri, Jun 19, 2009 at 3:02 AM, Michael
Sokolovmsoko...@ivan.harhan.org wrote:
 Peter TB Brett pe...@peter-b.co.uk wrote:

  * SnPb finish - this one is an absolute requirement for ideological /
    philosophical reasons, RoHS crap is *not* acceptable.

 In the nicest possible way, WTF?

 RoHS is an evil abomination that is reprehensible to the core of my
 being.  The whole underlying philosophy behind RoHS is that bad
 elements should be eliminated from electronic products because those
 products will ultimately be thrown out and put into landfill.  I am
 fundamentally at odds with that ideology because I don't believe that
 any computing, communication or other electronics should *ever* be
 thrown out.  The idea of buying a new computer every few years and
 tossing the old one out is fundamentally reprehensible to me.

So you still use a PDP-8 or something for all your computing tasks?
I also don't like RoHS being legally required because I feel it lets
us off the hook for doing real recycling programs. I also dislike it
because there are so many other chemicals in machines that are also
toxic and can't be removed as yet. The thing is keeping all our old
hardware for ever and never replacing/upgrading anything is
unreasonable.

 Computing machinery should be passed through generations from father to
 son to grandson.  I am using 1970s technology to compose this E-mail and
 I plan on continuing to use it well past 2038.

I have a slide rule and a uP board from the 1960's that does not mean
I have a use ether. The uP is an energy hog as all the older stuff is
relative to what we have now.

 The lead-free crap suffers from the severe problem of tin whiskers.  The

I though they added some nickle to solve this.

 f***heads behind it don't care because they expect their crap to be
 thrown into trash long before tin whiskers grow, but it is a real problem

This I totally agree on.

 for anyone who wants his electronic creations to outlast his own
 lifetime.  I want my SDSL gadget to be usable to my great-great-great-
 great-grandchildren, so they can still connect their networks at 384 kbps
 even when everyone else around them has gone to exabits per second.

I doubt there will be any ISP that supports 384 kbps service in 50 years.


 MS


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http://evanfoss.googlepages.com/


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Re: gEDA-user: Looking for PCB fab recommendations

2009-06-19 Thread Larry Doolittle
Michael -

On Fri, Jun 19, 2009 at 06:52:14AM +, Michael Sokolov wrote:
 Ineiev ine...@gmail.com wrote:
  BTW why unplated holes may be preferable for this case?
 [pcbfabexpress.com] charge $50 extra for unplated drill and I'm OK with
 that.  (That's for the whole order, not per board.)

That's payment so that _they_ can make undersized plated
holes, and then drill them out -- maybe by hand, maybe in
their CNC drill.

   - Larry


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Re: gEDA-user: Looking for PCB fab recommendations

2009-06-19 Thread Dan McMahill
Ineiev wrote:
 On 6/19/09, Larry Doolittle ldool...@recycle.lbl.gov wrote:
 On Fri, Jun 19, 2009 at 02:52:10AM +, Michael Sokolov wrote:
 * Both plated and unplated drill. Some parts have plastic mounting
   elements and I want unplated holes for those.
 Get all your holes plated and drill out your mounting holes
 by hand.  Otherwise you will end up with a more expensive process.
 
 BTW why unplated holes may be preferable for this case?

I always figured it was so the holes wouldn't get filled up if the board 
were wave soldered.  But then again, I never cared enough to ask our 
producibility guys at work why they wanted un-plated mounting holes.

-Dan


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Re: gEDA-user: Looking for PCB fab recommendations

2009-06-18 Thread Dave N6NZ
Price out APCircuits.com and sunstone.com -- I've used them both for 2 
layer boards with very good results.  I suspect their prices will be 
competitive.  Shipping USA-Canada is no hassle.

-dave

Michael Sokolov wrote:
 Hello gEDA/PCB users,
 
 Ineiev is almost done with the layout of my SDSL board, and I am now
 looking for a place to fab it.  I am posting here in the hope that some
 kind soul can suggest a PCB fab shop that would be a good fit for what I
 want to build.  Here are my board features:
 
 * Simple rectangular PCB shape, 130x165 mm (about 33 sq in)
 * 4 layers (I was originally planning on 6, but Ineiev got it laid out
   in 4 layers without having to increase the size!)
 * Soldermask on both sides (color doesn't matter)
 * Silk screen on both sides (color doesn't matter)
 * SnPb finish - this one is an absolute requirement for ideological /
   philosophical reasons, RoHS crap is *not* acceptable.
 * Both plated and unplated drill. Some parts have plastic mounting
   elements and I want unplated holes for those.
 * 8 mil rules should be good enough (Ineiev can correct me if I'm wrong
   on this one).
 
 Other considerations:
 
 * Quantity: 1 to 5 boards depending on the pricing
 * I would prefer a shop somewhere in USA for the ease of shipping,
   payment, communication, avoidance of customs etc.
 * I'm hoping for a price range somewhere around $500-700.
 
 Would anyone here happen to know of a PCB fab shop that can do what I
 want?
 
 TIA,
 MS
 
 
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Re: gEDA-user: Looking for PCB fab recommendations

2009-06-18 Thread Larry Doolittle
Michael -

On Fri, Jun 19, 2009 at 02:52:10AM +, Michael Sokolov wrote:
 * Both plated and unplated drill. Some parts have plastic mounting
   elements and I want unplated holes for those.

Get all your holes plated and drill out your mounting holes
by hand.  Otherwise you will end up with a more expensive process.

Choose your hole sizes with this post-processing in mind.

   - Larry


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Re: gEDA-user: Looking for PCB fab recommendations

2009-06-18 Thread Marcel . Schmedes . EXTERN
Hello,
I've good results and very fair pricing with http://www.pcb-pool.com/ and 
the Fab here in Germany. But they also have Fabs in UK/US, so I would 
recommend give it a try. Last time I let them fabricate an 4-Layer 6mil 
Rules PCB with Silk, Mask, plated Holes, unplated Holes and free Stencil. 
The offer an online calculator for PCBs - try it. The want a fee for 
converting RS-274X, but also provide a free tool (Gerber-Viewer) to 
convert to a format they accept without charge. Conversion is done in 
approx. 5min (Viewer runs also under wine). The also provide the 
possibility to deliver tested over-produced PCBs for 50% discount.

No - I'm not affiliated in any way with them - just an satisfied customer. 
;)

Greetings,

_
cand. Dipl.-Ing. (FH) Marcel Schmedes 
Research  Technology 
Cockpit Cabin Control 


Diehl Aerospace GmbH 
An der Sandelmuehle 13 
D-60439 Frankfurt/Main 
Phone: +49 (0) 69 5805-1712
Mail: marcel.schmedes.ext...@diehl-aerospace.de
www. http://www.diehl-aerospace.de


geda-user-boun...@moria.seul.org schrieb am 19.06.2009 04:52:10:

 Hello gEDA/PCB users,
 
 Ineiev is almost done with the layout of my SDSL board, and I am now
 looking for a place to fab it.  I am posting here in the hope that some
 kind soul can suggest a PCB fab shop that would be a good fit for what I
 want to build.  Here are my board features:
 
 * Simple rectangular PCB shape, 130x165 mm (about 33 sq in)
 * 4 layers (I was originally planning on 6, but Ineiev got it laid out
   in 4 layers without having to increase the size!)
 * Soldermask on both sides (color doesn't matter)
 * Silk screen on both sides (color doesn't matter)
 * SnPb finish - this one is an absolute requirement for ideological /
   philosophical reasons, RoHS crap is *not* acceptable.
 * Both plated and unplated drill. Some parts have plastic mounting
   elements and I want unplated holes for those.
 * 8 mil rules should be good enough (Ineiev can correct me if I'm wrong
   on this one).
 
 Other considerations:
 
 * Quantity: 1 to 5 boards depending on the pricing
 * I would prefer a shop somewhere in USA for the ease of shipping,
   payment, communication, avoidance of customs etc.
 * I'm hoping for a price range somewhere around $500-700.
 
 Would anyone here happen to know of a PCB fab shop that can do what I
 want?
 
 TIA,
 MS


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Re: gEDA-user: Looking for PCB fab recommendations

2009-06-18 Thread Ineiev
On 6/19/09, Larry Doolittle ldool...@recycle.lbl.gov wrote:
 On Fri, Jun 19, 2009 at 02:52:10AM +, Michael Sokolov wrote:
 * Both plated and unplated drill. Some parts have plastic mounting
   elements and I want unplated holes for those.

 Get all your holes plated and drill out your mounting holes
 by hand.  Otherwise you will end up with a more expensive process.

BTW why unplated holes may be preferable for this case?


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