Re: gEDA-user: buzzing board

2007-09-27 Thread DJ Delorie

I got the new parts today.

Redux:

Adding 100uF electrolytic, swapping in 10u 25v 1206 ceramic did NOT
get rid of the buzzing, just reduced it a little.

Swapping in 10u 16v 1206 tantalum with the 100u DID get rid of the
buzzing, both the low pitch and high.

There's still 80mV P-P spikes on the line[*] at 8.3KHz (line refresh
rate) but that's 6X better than the 500mV ripple it used to have.

Lesson: for heavy-noisy loads at audible frequencies, you need
sufficient non-ceramic decoupling before (or instead of) the ceramics.


[*] http://www.delorie.com/electronics/alarmclock/


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Re: gEDA-user: buzzing board

2007-09-27 Thread DJ Delorie

 Put them sideways.  Then you can put two Tants. in the one
 footprint.  Assuming there is enough metal at the edge of the
 bottom, there has been in the past.

There isn't.  The metal is narrower than the cap.


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Re: gEDA-user: buzzing board

2007-09-27 Thread Bob Paddock
On Thursday 27 September 2007 08:09:34 pm DJ Delorie wrote:
  to reduce the peaks even more you may double up your tants if that
  is possible with your parts/layout.

 Not really.  I can double up ceramics because the metal goes all the
 way around, but for the tants the metal is only on the bottom.  Plus,
 I'm already putting 1206 caps on 0805 footprints.  It just barely
 fits.

Put them sideways.  Then you can put two Tants. in the one
footprint.  Assuming there is enough metal at the edge of the bottom,
there has been in the past.

We, the Willing;  Lead by the Unknowing; Are doing the impossible for the 
Ungrateful.  We have done so much, for so long, with so little.  We are now 
qualified to do anything, with nothing, forever.  - Preface to Murphy's 
Laws.

:-)




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Re: gEDA-user: buzzing board

2007-09-27 Thread Steven Michalske
Copper Tape!


:-P   Inside joke,  Copper Tape seems to be the duct tape of my place.

On 9/28/07, DJ Delorie [EMAIL PROTECTED] wrote:

  to reduce the peaks even more you may double up your tants if that
  is possible with your parts/layout.

 Not really.  I can double up ceramics because the metal goes all the
 way around, but for the tants the metal is only on the bottom.  Plus,
 I'm already putting 1206 caps on 0805 footprints.  It just barely
 fits.

 The oled has a fairly long flex on it, about 4 inches, so I can only
 hope that the chip has its own decoupling caps nearby it if it's that
 critical.  The +12v supply is only for the LEDs themselves, not the
 logic.


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Re: gEDA-user: buzzing board

2007-09-19 Thread DJ Delorie

 The PCB for my alarm clock buzzes.

Having poked and prodded, and getting a piezo unit that did nothing, I
finally figured it out (the trick was to use a nail, not a toothpick,
to poke and prod - I was using that as a better sound conductor for
the piezo).

There are not one but TWO buzzing caps.  If I replace both of them
with electrolytics, the buzzing goes away.  If I replace them both
with two new ones of the same type/size, it still buzzes.

The caps are 4.7uF 16v.  They're decoupling/bypass for a +12v rail
(well, one is, the other is VcomH, which seems to be 7v).  They're the
biggest 0805's with that voltage rating.

I can fit a 1206 in that spot.  If I replace those with 10uF 25v, do
you think they'll not buzz?

Another alternative is 22uF 16v.  I don't know if the buzz is due to
insufficient capacitance, or damage due to being too close to the
voltage rating.

Alternatively, I can stack two 10uFs on top of each other to make 20uF
25v, but that's ugly.  1210's won't fit.

Note that adding a 47uF 35v electrolytic across the 4.7u reduces the
noise greatly.  In fact, a 4.7u electrolytic helps much more than a
second 4.7u ceramic.

If I replace just the +12v cap with a 22u elec, the +7 cap still
buzzes.  I suspect the elec alone can't react fast enough to get rid
of the ripple.


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Re: gEDA-user: buzzing board

2007-09-19 Thread Ben Jackson
On Wed, Sep 19, 2007 at 01:30:33PM -0400, DJ Delorie wrote:
 
  The PCB for my alarm clock buzzes.
 
 If I replace just the +12v cap with a 22u elec, the +7 cap still
 buzzes.  I suspect the elec alone can't react fast enough to get rid
 of the ripple.

Or is it reacting too quickly?  Some power supplies need a minimum ESR
so that the output cap acts as an RC filter.  Your electrolytic cap is
almost certainly higher ESR than what you had in there.  Try air-wiring
in your original cap with 1-5R and see what happens.

-- 
Ben Jackson AD7GD
[EMAIL PROTECTED]
http://www.ben.com/


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Re: gEDA-user: buzzing board

2007-09-19 Thread John Griessen
DJ Delorie wrote:

 The caps are 4.7uF 16v.  They're decoupling/bypass for a +12v rail
 (well, one is, the other is VcomH, which seems to be 7v).  They're the
 biggest 0805's with that voltage rating.
 
 I can fit a 1206 in that spot.  If I replace those with 10uF 25v, do
 you think they'll not buzz?

I bet no buzzing -- different C and different mass, and both bigger, not a 
trade off
that would have a similar resonance.

Changing the masses by adding anything will probably stop the resonant sounds.

John G

-- 
Ecosensory   Austin TX
tinyOS devel on:  ubuntu Linux;   tinyOS v2.0.2;   telosb ecosens1


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Re: gEDA-user: buzzing board

2007-09-19 Thread DJ Delorie

 Or is it reacting too quickly?  Some power supplies need a minimum ESR
 so that the output cap acts as an RC filter.

The LDO has its own bypass cap (0.1u) at its terminals.  The 4.7u is
after the transistor that enables the rail to the OLED.  It buzzes
with both PNP and P-MOS, and those should provide sufficient
resistance to avoid ringing that way.

Besides, as I've said before, the ringing's waveform corresponds to
the data on the OLED, like a video signal.  It's not a constant ripple
like a power supply problem, and goes away when the oled is filled
with all dark pixels.


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Re: gEDA-user: buzzing board

2007-09-19 Thread Duncan Drennan
 The caps are 4.7uF 16v.  They're decoupling/bypass for a +12v rail
 (well, one is, the other is VcomH, which seems to be 7v).  They're the
 biggest 0805's with that voltage rating.

What dielectric are those ceramic caps? Y5V, X5R, X7R?


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Re: gEDA-user: buzzing board

2007-09-19 Thread DJ Delorie

 What dielectric are those ceramic caps? Y5V, X5R, X7R?

X5R


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Re: gEDA-user: buzzing board

2007-09-19 Thread John Luciani
On 9/19/07, DJ Delorie [EMAIL PROTECTED] wrote:

 Besides, as I've said before, the ringing's waveform corresponds to
 the data on the OLED, like a video signal.  It's not a constant ripple
 like a power supply problem, and goes away when the oled is filled
 with all dark pixels.

Have you looked at the voltage and current out of the power supply ss
you start to
fill the OLED?

(* jcl *)

-- 
http://www.luciani.org


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Re: gEDA-user: buzzing board

2007-09-19 Thread Andy Peters
On Sep 19, 2007, at 11:42 AM, DJ Delorie wrote:


 What dielectric are those ceramic caps? Y5V, X5R, X7R?

 X5R


(Possibly) Interesting article about the piezo-electric effect in  
ceramic capacitors:

http://www.kemet.com/kemet/web/homepage/kfbk3.nsf/vaFeedbackFAQ/ 
242F5F2E69DCEC7485256EDF004CA495

-a




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Re: gEDA-user: buzzing board

2007-09-19 Thread Duncan Drennan
 (Possibly) Interesting article about the piezo-electric effect in
 ceramic capacitors:

Most relevant part of that article, Use a part with thicker
dielectric, usually corresponding to a higher voltage rating. This
reduces the voltage gradient, which reduces piezoelectric noise, if
the package size increase is acceptable.


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Re: gEDA-user: buzzing board

2007-09-19 Thread DJ Delorie

 Most relevant part of that article, Use a part with thicker
 dielectric, usually corresponding to a higher voltage rating. This
 reduces the voltage gradient, which reduces piezoelectric noise, if
 the package size increase is acceptable.

What about switching to tantalums?  I can fit the EIA 3216
(1206-sized) parts in that slot, allowing a 10uF 16v tant instead of
the 22uf 16v (or 10uF 25v) ceramic.

Maybe I should find a spot on the back of the board for an electrolytic :-P

Or I could buy a handful of each part type and keep experimenting :-)


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Re: gEDA-user: buzzing board

2007-09-19 Thread Richard Stearn
Andy Peters wrote:
 Tantalums will work.  Just make sure you get surge rated parts.   
 Otherwise, watch out for explosions at power-up.

3 ohms/volt dropper (5v = 15R dropper) to limit the surge was the standard
I learnt and still use.  Suitably adjusted/amended to allow for the load
current.

However I can not find the design notes that the value comes from, I have
got them somewhere.  The likely source is a Siemens databook from the 1980's.

-- 
Regards
Richard


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Re: gEDA-user: buzzing board

2007-09-19 Thread Andy Peters
On Sep 19, 2007, at 1:12 PM, DJ Delorie wrote:


 Most relevant part of that article, Use a part with thicker
 dielectric, usually corresponding to a higher voltage rating. This
 reduces the voltage gradient, which reduces piezoelectric noise, if
 the package size increase is acceptable.

 What about switching to tantalums?  I can fit the EIA 3216
 (1206-sized) parts in that slot, allowing a 10uF 16v tant instead of
 the 22uf 16v (or 10uF 25v) ceramic.

Tantalums will work.  Just make sure you get surge rated parts.   
Otherwise, watch out for explosions at power-up.

-a



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Re: gEDA-user: buzzing board

2007-09-19 Thread Andy Peters
On Sep 19, 2007, at 1:34 PM, DJ Delorie wrote:


 Tantalums will work.  Just make sure you get surge rated parts.

 Hmmm... how would I know?  That's not one of the checkboxes on the
 digikey search engine.

Sometimes catalog searches don't tell all.

Kemet does have a surge-robust family, the T495 series.

Under tantalums (http://www.kemet.com/kemet/web/homepage/ 
kechome.nsf/weben/products#sur-tan) look for Surge robust parts:  
http://www.kemet.com/kemet/web/homepage/kechome.nsf/weben/ 
5CC0F4F059FD0E92CA2570A500160921/$file/F3102_T495.pdf

DigiKey search:
http://search.digikey.com/scripts/DkSearch/dksus.dll? 
lang=ensite=USkeywords=Kemet+Tantalum+T495x=0y=0

Good luck,
-a


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Re: gEDA-user: buzzing board

2007-09-19 Thread DJ Delorie

 Kemet does have a surge-robust family, the T495 series.
 http://search.digikey.com/scripts/DkSearch/dksus.dll?lang=ensite=USkeywords=Kemet+Tantalum+T495x=0y=0

Grr, nothing small enough.

OTOH, would the LDO limit the inrush current?


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Re: gEDA-user: buzzing board

2007-09-19 Thread DJ Delorie

 It should. The other thing to check is ripple: if you're getting
 enough to make a ceramic sing, the ripple current might be a problem
 for Ta. Check the ripple voltage and frequency across the cap and
 use the resistance and capacitance ratings to deduce a current.

Yeah, the ripple voltage is pretty high, about 0.5vpp at 4.7uF and
14mA average draw.

Hence my other thought, which was a big electrolytic and a medium
sized cermic/tant.


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Re: gEDA-user: buzzing board

2007-09-19 Thread Steven Michalske
can you capture a current trace,  knowing that information will  
provide us an ability to actually calculate the required capacitance.


Where i work we do not use tantalum caps because there down sides are  
pretty big in terms of safety.

when you over work a tant, they get very hot.



It should. The other thing to check is ripple: if you're getting
enough to make a ceramic sing, the ripple current might be a problem
for Ta. Check the ripple voltage and frequency across the cap and
use the resistance and capacitance ratings to deduce a current.



Yeah, the ripple voltage is pretty high, about 0.5vpp at 4.7uF and
14mA average draw.

Hence my other thought, which was a big electrolytic and a medium
sized cermic/tant.



If you have that much ripple, you need more capacitance.

more of a reason to have a current trace.

a high resolution voltage trace would also give the volts per second  
to deduce the current, knowing the ESR.


Steve



On Sep 19, 2007, at 10:30 AM, DJ Delorie wrote:




The PCB for my alarm clock buzzes.


Having poked and prodded, and getting a piezo unit that did nothing, I
finally figured it out (the trick was to use a nail, not a toothpick,
to poke and prod - I was using that as a better sound conductor for
the piezo).

There are not one but TWO buzzing caps.  If I replace both of them
with electrolytics, the buzzing goes away.  If I replace them both
with two new ones of the same type/size, it still buzzes.

The caps are 4.7uF 16v.  They're decoupling/bypass for a +12v rail
(well, one is, the other is VcomH, which seems to be 7v).  They're the
biggest 0805's with that voltage rating.

I can fit a 1206 in that spot.  If I replace those with 10uF 25v, do
you think they'll not buzz?

Another alternative is 22uF 16v.  I don't know if the buzz is due to
insufficient capacitance, or damage due to being too close to the
voltage rating.

Alternatively, I can stack two 10uFs on top of each other to make 20uF
25v, but that's ugly.  1210's won't fit.

Note that adding a 47uF 35v electrolytic across the 4.7u reduces the
noise greatly.  In fact, a 4.7u electrolytic helps much more than a
second 4.7u ceramic.

If I replace just the +12v cap with a 22u elec, the +7 cap still
buzzes.  I suspect the elec alone can't react fast enough to get rid
of the ripple.


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Re: gEDA-user: buzzing board

2007-09-19 Thread Duncan Drennan
 What about switching to tantalums?  I can fit the EIA 3216
 (1206-sized) parts in that slot, allowing a 10uF 16v tant instead of
 the 22uf 16v (or 10uF 25v) ceramic.

Using a tantalum should solve the problem. From the same article, Use
a different type of capacitor, such as tantalum


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Re: gEDA-user: buzzing board

2007-09-19 Thread DJ Delorie

 can you capture a current trace,  knowing that information will  
 provide us an ability to actually calculate the required capacitance.

10 ohm resistor between the LDO and the control transistor (LDO -
resistor - P-MOS - cap - OLED).

~300mV Vpp ripple across the resistor, 30mV to 300mV absolute.

That would be 3mA to 30mA

That's at 8.4KHz

It's not a sine wave; it's 15uS rise and 104uS fall.

Voltage at that point is 12.1v with 0.43 Vpp ripple.


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Re: gEDA-user: buzzing board

2007-09-14 Thread evan foss
 Ok, here's a random thought.  What if the hotplate reflow delaminated
 one of the layers?  You'd still need a cause, but it would make the
 cause's minimum size smaller.

 Of course, there's no *visible* effect on the pcb from the hotplate,
 not even a mild yellowing on the back.

How good is the temp. control on your oven? I am not saying this is
imposable just unlikely.
More likely is that you added capacitance when you went from a bread
board to the PCB or that interference that was physically more spread
out got closer when you made the PCB layout.

I notice the CPU is socketed could you please try powering up the
board without it.

-- 
http://www.coe.neu.edu/~efoss/
http://evanfoss.googlepages.com/


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Re: gEDA-user: buzzing board

2007-09-14 Thread DJ Delorie

 How good is the temp. control on your oven?

Er, zero control.  I use a hotplate, which heats only the back of the
board, so the solder melts before the chips get too hot.  However,
it's a $20 item, and basically has on and off settings.

What I do is turn it on and wait.  About 3 minutes later, the solder
paste starts melting.  It takes about 10-20 seconds for the whole
board to be done after that, then I slide it off the hotplate onto a
cooling rack.

 I notice the CPU is socketed could you please try powering up the
 board without it.

Without the CPU, the oled won't power up.  You're not supposed to
apply +12v until you program all the timing parameters, else you burn
out the OLED cells.


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Re: gEDA-user: buzzing board

2007-09-14 Thread Steve Meier
Going way back in this conversation.

The OLED has noise on it 0.5V.  What frequency?

The switchers are opporating at 150KHz.

What frequency is the buzzing?

Could the two noise signals be mixing?

Could a capacitor be humming like a tunning fork with respect to one or
more of the noise signals?

Steve Meier



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Re: gEDA-user: buzzing board

2007-09-14 Thread DJ Delorie

 The OLED has noise on it 0.5V.  What frequency?

Line redraw noise is about 7.8khz, with the waveform dependent on
what's on the screen.  That's the high pitched whine portion.

5.5ms of that noise, followed by 1.5ms of quiet, about 140Hz vertical
refresh.  That's the buzzing portion.

 The switchers are opporating at 150KHz.
 
 What frequency is the buzzing?

Audible :-(

 Could a capacitor be humming like a tunning fork with respect to one or
 more of the noise signals?

I've tried removing, and changing, the bypass cap on that supply rail.
No change.

Hmmm... I can try tweaking the refresh period.  As soon as my son is
done playing video games with my laptop.


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Re: gEDA-user: buzzing board

2007-09-14 Thread Steve Meier
No oled no noise? with oled noise but comming from the board. Could it
be the connector?

On Fri, 2007-09-14 at 14:53 -0400, DJ Delorie wrote:
  The OLED has noise on it 0.5V.  What frequency?
 
 Line redraw noise is about 7.8khz, with the waveform dependent on
 what's on the screen.  That's the high pitched whine portion.
 
 5.5ms of that noise, followed by 1.5ms of quiet, about 140Hz vertical
 refresh.  That's the buzzing portion.
 
  The switchers are opporating at 150KHz.
  
  What frequency is the buzzing?
 
 Audible :-(
 
  Could a capacitor be humming like a tunning fork with respect to one or
  more of the noise signals?
 
 I've tried removing, and changing, the bypass cap on that supply rail.
 No change.
 
 Hmmm... I can try tweaking the refresh period.  As soon as my son is
 done playing video games with my laptop.
 
 
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Re: gEDA-user: buzzing board

2007-09-14 Thread DJ Delorie

 No oled no noise? with oled noise but comming from the board. Could
 it be the connector?

I've poked the connector to no avail.

I don't have a piezo element at the moment, else I might have better
luck tracking down the actual source of the noise.


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Re: gEDA-user: buzzing board

2007-09-14 Thread Andy Peters
On Sep 12, 2007, at 9:34 PM, DJ Delorie wrote:

 The PCB for my alarm clock buzzes.


 2. What kind of components *can* make that kind of noise?

 3. If you know what's causing it, how do I fix it?

Once upon a time I was at the local rock venue doing a soundcheck and  
one of the musicians on stage said, Hey, there's a weird buzz coming  
from the monitors.  I picked up my talkback mic and said, Really?   
What does it sound like? and then he said, Huh ... it just went away.

I put down the talkback and then he said, Hey, it's back.  I picked  
up the talkback, said, Huh! and he said, Now it's gone.  I put  
the talkback down again, and he said, it's bck!

The talkback was not muted but it was routed only to the stage  
monitors, so I couldn't hear the buzz.  Turns out that I put the  
talkback mic on top of a Lexicon MIDI Remote Control box.  I soloed  
the talkback into my headphones, and heard the buzz.  I picked up the  
mic and the buzz went away.  Put it back onto the MRC, and the buzz  
came back.  H ... and the buzz was worst when it was right on top  
of the MRC's LCD.  Very weird.

-a


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Re: gEDA-user: buzzing board

2007-09-14 Thread Stuart Brorson
 ... and the buzz was worst when it was right on top
 of the MRC's LCD.  Very weird.

I've been following this sort of off and on, so forgive me if this has
already been mentioned.

DJ, your LCD has a back light, doesn't it?  I've seen touch-sensitive
screens using flourescent back lights which are powered by several kV
generated by an on-board switcher.  I'd imagine the LCD display also
has a switcher on it to generate the backlight, and if the display is
an el-cheapo model, well, the switcher could have all kinds of 
noise-prone components on it.

Just a thought.

Stuart


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Re: gEDA-user: buzzing board

2007-09-14 Thread DJ Delorie

 DJ, your LCD has a back light, doesn't it?

It's not an LCD.  I chose OLEDs specifically because they didn't need
a backlight.


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Re: gEDA-user: buzzing board

2007-09-14 Thread Steven Michalske

Take a FFT of the sound.

use this software or another like it.

http://www.arachnoid.com/FFTExplorer/index.html

use a good sound card if you can afford it.

you could be hearing a beat frequency of 19th or 20th harmonic of the  
7.8 kHz oled, and the 150kHz switcher


7.8 * 19 = 148.2kHz   :-)

welcome to the land of harmonics :-)

Steve





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Re: gEDA-user: buzzing board

2007-09-14 Thread DJ Delorie

 Take a FFT of the sound.

My scope has FFT built in.  I just can't get a microphone to pick it up.

 you could be hearing a beat frequency of 19th or 20th harmonic of the  
 7.8 kHz oled, and the 150kHz switcher

Except it happens when the switcher is off, too.


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Re: gEDA-user: buzzing board

2007-09-14 Thread Steven Michalske
mic pre-amps are more sensitive than you scope's input stage. perhaps  
not as accurate, but there made for low level signals.


unless you are putting your microphone through a pre amp into your  
scope, you won't see such a quiet signal.


i have done this with an iMic (http://www.griffintechnology.com/ 
products/imic/)  and a cheap $2 microphone   but you have to use a  
sound card with a mic input.  we also made a sound proof box, out of  
MDF and mass loaded vinyl.


if have some cinder blocks laying around,  put the mic and the board  
on a concrete floor inside of that brick box and that should make it  
much quieter, by blocking ambient noise.


Steve

On Sep 14, 2007, at 4:15 PM, DJ Delorie wrote:




Take a FFT of the sound.


My scope has FFT built in.  I just can't get a microphone to pick  
it up.




smime.p7s
Description: S/MIME cryptographic signature


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Re: gEDA-user: buzzing board

2007-09-14 Thread Bob Paddock
On Thursday 13 September 2007 06:56:44 pm DJ Delorie wrote:

 My wife said the same thing.  However, *this* board is going in my
 bedroom, on a table near my pillow, while I'm asleep.

Do you really want all of that eletricmagnetic junk by your head?

Louis Slesin of Microwave News states: 

   It's become axiomatic that wide acceptance of non-thermal effects will
come from developing biomedical therapies rather than from studying potential 
hazards. The health effects work is mostly sponsored by those who don't want 
to find any. And they usually don't...

http://blog.wearablesmartsensors.com/energy_harvesting/20070624-080330-Potential-Wireless-Power-Health-Issues
Has the links to the relivent references.

 There's nothing 
 else in that room that makes noise, and Pat's already complaining
 about the buzzing sound coming from my old alarm clock.

Rather than trying to find out what is buzzing, can you find out what is
not buzzing, or make the problem worse to make it esier to find?


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Re: gEDA-user: buzzing board

2007-09-14 Thread DJ Delorie

 Do you really want all of that eletricmagnetic junk by your head?

The clock I'm replacing has a plain old motor in it.  Isn't that
giving out far more EM junk than some microelectronics?

 Rather than trying to find out what is buzzing, can you find out
 what is not buzzing, or make the problem worse to make it esier to
 find?

So far, I haven't been able to affect the sound in any useful way,
just a few useless ways.


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Re: gEDA-user: buzzing board

2007-09-14 Thread John Griessen
DJ Delorie wrote:

 Rather than trying to find out what is buzzing, can you find out
 what is not buzzing, or make the problem worse to make it esier to
 find?
 
 So far, I haven't been able to affect the sound in any useful way,
 just a few useless ways.

The buzzing's audible, you said.  You could put small rattly things on 
surfaces to detect where the motion is largest by making other harmonics 
suddenly apparent.  Sound power is coming from motion...   Think snare 
drum.   What have you got that's like glass beads suspended on 
monofilament line?  That would have a snare drum effect when lightly 
dragged across your board.

Like an ultra-low-tech microphone-preamp-FFT-display-analysis chain
that uses your eyes-ears-brain and a simpler snare drum tool instead.

If you have on old Victrola with bamboo needles, you could take the head 
off and feel around with it for some amplification of the local 
vibrations...  Steel needles might be trouble...

John Griessen

-- 
Ecosensory



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Re: gEDA-user: buzzing board

2007-09-14 Thread Steve Meier
I suggest stopping trying to solve this problem using itellect. At times
shots in the dark workbest. Take your board outside at night and take
your 22 with you set the board up in a safe spot and there in the dark
aim for where the buzzing sound is comming from and fire. Repeat the
last step until the buzzing sound stops.

On Fri, 2007-09-14 at 20:14 -0500, John Griessen wrote:
 DJ Delorie wrote:
 
  Rather than trying to find out what is buzzing, can you find out
  what is not buzzing, or make the problem worse to make it esier to
  find?
  
  So far, I haven't been able to affect the sound in any useful way,
  just a few useless ways.
 
 The buzzing's audible, you said.  You could put small rattly things on 
 surfaces to detect where the motion is largest by making other harmonics 
 suddenly apparent.  Sound power is coming from motion...   Think snare 
 drum.   What have you got that's like glass beads suspended on 
 monofilament line?  That would have a snare drum effect when lightly 
 dragged across your board.
 
 Like an ultra-low-tech microphone-preamp-FFT-display-analysis chain
 that uses your eyes-ears-brain and a simpler snare drum tool instead.
 
 If you have on old Victrola with bamboo needles, you could take the head 
 off and feel around with it for some amplification of the local 
 vibrations...  Steel needles might be trouble...
 
 John Griessen
 



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Re: gEDA-user: buzzing board

2007-09-14 Thread Bob Paddock
On Friday 14 September 2007 09:00:33 pm DJ Delorie wrote:
  Do you really want all of that eletricmagnetic junk by your head?

 The clock I'm replacing has a plain old motor in it.  Isn't that
 giving out far more EM junk than some microelectronics?

There is a belief that modulated fields are worse
than static fields.

 So far, I haven't been able to affect the sound in any useful way,
 just a few useless ways.

If you don't have any Piezo sensors, as you have mentioned,
do you have any old electronic phones you can sacrifice
to get one?  You could use a Ceramic Cap. as a sensor as
well, as they are frequently made of Barium Titanate,
same as the Piezo sensors.



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Re: gEDA-user: buzzing board

2007-09-14 Thread Dave McGuire
On Sep 14, 2007, at 9:43 PM, Steve Meier wrote:
 I suggest stopping trying to solve this problem using itellect. At  
 times
 shots in the dark workbest. Take your board outside at night and take
 your 22 with you set the board up in a safe spot and there in the dark
 aim for where the buzzing sound is comming from and fire. Repeat the
 last step until the buzzing sound stops.

   soda - monitor

   DAMN YOU STEVE

-- 
Dave McGuire
Port Charlotte, FL
Farewell Ophelia, 9/22/1991 - 7/25/2007





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Re: gEDA-user: buzzing board

2007-09-14 Thread Steve Meier
Dave,

You are just jealous that I come up with such elegent solutions (mine
have even avoided caustic fluids liberaly mixed with copper). Yes I have
a right to be smug since, I know others where thinking a shotgun approach.

By the way you might want to put a plastic bag over your display before
you open one of my tirades ;) This is the second one in a month you have
trashed. Hmm, unless you put all food a side this might have made three?

Steve M.

Dave McGuire wrote:
 On Sep 14, 2007, at 9:43 PM, Steve Meier wrote:
   
 I suggest stopping trying to solve this problem using itellect. At  
 times
 shots in the dark workbest. Take your board outside at night and take
 your 22 with you set the board up in a safe spot and there in the dark
 aim for where the buzzing sound is comming from and fire. Repeat the
 last step until the buzzing sound stops.
 

soda - monitor

DAMN YOU STEVE

   



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Re: gEDA-user: buzzing board

2007-09-14 Thread Dave McGuire
On Sep 14, 2007, at 11:55 PM, Steve Meier wrote:
 You are just jealous that I come up with such elegent solutions (mine
 have even avoided caustic fluids liberaly mixed with copper). Yes I  
 have
 a right to be smug since, I know others where thinking a shotgun  
 approach.

   Well I suppose something as small as a .22cal might be considered  
an elegant solution in some circles. ;)

 By the way you might want to put a plastic bag over your display  
 before
 you open one of my tirades ;) This is the second one in a month you  
 have
 trashed. Hmm, unless you put all food a side this might have made  
 three?

   This is a 23 Cinema Display...If it ever gets so bad that the  
lunch won't clean off completely, I'm sending the bill to YOU! ;)

   -Dave

-- 
Dave McGuire
Port Charlotte, FL
Farewell Ophelia, 9/22/1991 - 7/25/2007





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Re: gEDA-user: buzzing board

2007-09-14 Thread Steve Meier
Dave McGuire wrote:
 On Sep 14, 2007, at 11:55 PM, Steve Meier wrote:
   
 You are just jealous that I come up with such elegent solutions (mine
 have even avoided caustic fluids liberaly mixed with copper). Yes I  
 have
 a right to be smug since, I know others where thinking a shotgun  
 approach.
 

Well I suppose something as small as a .22cal might be considered  
 an elegant solution in some circles. ;)

   
 By the way you might want to put a plastic bag over your display  
 before
 you open one of my tirades ;) This is the second one in a month you  
 have
 trashed. Hmm, unless you put all food a side this might have made  
 three?
 

This is a 23 Cinema Display...If it ever gets so bad that the  
 lunch won't clean off completely, I'm sending the bill to YOU! ;)

-Dave

   
soda - dave's monitor



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Re: gEDA-user: buzzing board

2007-09-14 Thread Dave McGuire
On Sep 15, 2007, at 1:17 AM, Steve Meier wrote:
 You are just jealous that I come up with such elegent solutions  
 (mine
 have even avoided caustic fluids liberaly mixed with copper). Yes I
 have
 a right to be smug since, I know others where thinking a shotgun
 approach.

Well I suppose something as small as a .22cal might be considered
 an elegant solution in some circles. ;)

 By the way you might want to put a plastic bag over your display
 before
 you open one of my tirades ;) This is the second one in a month you
 have
 trashed. Hmm, unless you put all food a side this might have made
 three?

This is a 23 Cinema Display...If it ever gets so bad that the
 lunch won't clean off completely, I'm sending the bill to YOU! ;)

 soda - dave's monitor

   Hey.  HEY!

-- 
Dave McGuire
Port Charlotte, FL
Farewell Ophelia, 9/22/1991 - 7/25/2007





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Re: gEDA-user: buzzing board

2007-09-13 Thread J.D. Bakker
At 00:34 -0400 13-09-2007, DJ Delorie wrote:
2. What kind of components *can* make that kind of noise?

Ceramic capacitors, especially high-K ones (Y5V,Z5U), can exhibit 
signs of piezo-elektrickery. The supply decoupling banks of a 
prototype pulse laser driver of mine buzz like a trapped hornet when 
I fire it up.

JDB.
-- 
LART. 250 MIPS under one Watt. Free hardware design files.
http://www.lartmaker.nl/


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Re: gEDA-user: buzzing board

2007-09-13 Thread Steven Michalske
Ceramic caps on a switching power supply can have a pizeo eletric  
effect.  Try poscaps or a tant.

Hook up a microphone and take a fft of the sound  a sound card can do  
it if you don't have a scope or spectrim analyzer.

Did you cheap out on the inductor?  Try potting them with something,   
I'd go for something non viscous, elastic and sticky.


Sent from my iPhone

On Sep 12, 2007, at 9:43 PM, Dave McGuire [EMAIL PROTECTED] wrote:

 On Sep 13, 2007, at 12:34 AM, DJ Delorie wrote:
 Ok, help me out with this one.

 The PCB for my alarm clock buzzes.

 It's really hard to tell which part is doing it, just from listening.

 The sound may be a combination of a high pitch whine and a 100hz buzz
 (the oled is 100hz).

 The buzzing is related to what's displayed on the OLED; the +12v to
 the oled has noise on it (0.5vpp) that corresponds to current draw.
 If I erase the screen, or run without the oled, or unplug the power
 jumper for it, the buzzing stops.  However, adding more bypass on it
 (which gets rid of the noise) doesn't stop the buzzing, nor does
 shorting out the enabling transistor, nor bypassing the LDO.   
 Removing
 the bypass cap doesn't make it worse.  The OLED power supply is on  
 the
 opposite end of the board (a few inches away) from the 3.3v switcher.

   Is it convenient to try putting an choke in series with the OLED's
 power supply line, with the OLED's bypass capacitor on the OLED side
 of the choke?

 I *think* the sound may be coming from the switching power supply (it
 has three power inductors in it), but neither the +15v power input  
 nor
 the 3.3v rail have any noise on them (outside of the 150KHz from the
 switcher itself).  Bypassing two of the inductors (the filter ones)
 does nothing.  Pressing on any component does nothing.

 So, three questions:

 1. How do you find out where such a noise is coming from, when
   everything is so close together?  Neither a stethoscope nor a straw
   were helpful.

   I've only used those two methods, aside from probing around with
 an oscilloscope to look for the noise.  One other trick that I've not
 tried (if anyone can comment on this I'd appreciate it) is to use an
 inductive pickup probe to look at the *current* waveforms on the
 supply lines to different parts of the circuit, and see what
 corresponds to the noise you're hearing.

 2. What kind of components *can* make that kind of noise?

   Inductors and PCB traces, mainly...but I suppose nearly anything
 probably could, to one degree or another.

 3. If you know what's causing it, how do I fix it?

   Hot glue, molten wax, conformal coating..

   -Dave

 -- 
 Dave McGuire
 Port Charlotte, FL
 Farewell Ophelia, 9/22/1991 - 7/25/2007





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Re: gEDA-user: buzzing board

2007-09-13 Thread DJ Delorie

 So do OLED displays buzz themselves ?

No, it's definitely coming from the board somewhere.


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Re: gEDA-user: buzzing board

2007-09-13 Thread DJ Delorie

 Ceramic caps on a switching power supply can have a pizeo eletric  
 effect.  Try poscaps or a tant.

The switcher caps are tantalum.  There are also two electrolytic bulk
caps, one on each side of the switcher.

Probably the best view of these is here:
http://www.delorie.com/electronics/alarmclock/20070908-board.html

The OLED's LDO is in the far upper right in that photo.

For the purposes of solving this problem, I put the design files here:
http://www.delorie.com/electronics/alarmclock/20070913-design.zip

 Did you cheap out on the inductor?

Not that I'm aware of.  I used these:

495-2003-1-ND   EPCOS B82464A4104K (100uH)
PCD2089CT-NDPanasonic ELL-5PM3R0N (3uH)


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Re: gEDA-user: buzzing board

2007-09-13 Thread DJ Delorie

 Does the switching power supply have a transformer?

No, it's a simple buck converter.

 Does the frequency change when you change load?

No, just intensity.

 Is the output noise within the power supply specification?

The switcher's output is pretty clean, about 7 mVpp at 150 kHz.

The OLED uses a +12 LDO; the oled side is pretty dirty (0.5 Vpp) but
adding a huge cap to it (which nearly eliminates the noise) doesn't
change the sound.


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Re: gEDA-user: buzzing board

2007-09-13 Thread John Coppens
On Thu, 13 Sep 2007 11:38:57 -0400
DJ Delorie [EMAIL PROTECTED] wrote:

  Did you cheap out on the inductor?
 
 Not that I'm aware of.  I used these:

By far the most probable cause is the inductor. I've made quite a few
switchers, and several of them caused problems. I'm not so preoccupied
with the noise by itself, but more by the possibility this may cause
chafing and shorts on the long haul.

The buzzing may appear only if a certain load (lower _or_ higher) is
placed on the supply, as the switcher frequency passes through some
resonance in the windings (even they should ideally be impregated). Even
'fixed frequency' switchers vary a little...

John


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Re: gEDA-user: buzzing board

2007-09-13 Thread Steven Michalske
take your 3.3 volt bench supply and bypass the 3.3v switcher.  i have  
heard others suggest this i think in the thread.
if the noise continues you know it is another source.

Steve

On Sep 13, 2007, at 11:58 AM, John Coppens wrote:

 On Thu, 13 Sep 2007 11:38:57 -0400
 DJ Delorie [EMAIL PROTECTED] wrote:

 Did you cheap out on the inductor?

 Not that I'm aware of.  I used these:

 By far the most probable cause is the inductor. I've made quite a few
 switchers, and several of them caused problems. I'm not so preoccupied
 with the noise by itself, but more by the possibility this may cause
 chafing and shorts on the long haul.

 The buzzing may appear only if a certain load (lower _or_ higher) is
 placed on the supply, as the switcher frequency passes through some
 resonance in the windings (even they should ideally be impregated).  
 Even
 'fixed frequency' switchers vary a little...

 John


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Re: gEDA-user: buzzing board

2007-09-13 Thread andrewm
TOP POST - bad andrew

Have you tried the contact microphone (pizeo buzzer)
yet to narrow down the location ?  Hook it up to your
sound card if you don't have a great scope.

I am assuming it is in the bottom right hand corner of
the picture where it looks like the switcher and the
SM inductors are that it seems to be coming from.

Maybe you could consider one more culprit in that
corner you may have over looked - the DC plug.




DJ Delorie wrote:
 Ceramic caps on a switching power supply can have a pizeo eletric  
 effect.  Try poscaps or a tant.
 

 The switcher caps are tantalum.  There are also two electrolytic bulk
 caps, one on each side of the switcher.

 Probably the best view of these is here:
 http://www.delorie.com/electronics/alarmclock/20070908-board.html

 The OLED's LDO is in the far upper right in that photo.

 For the purposes of solving this problem, I put the design files here:
 http://www.delorie.com/electronics/alarmclock/20070913-design.zip

   
 Did you cheap out on the inductor?
 

 Not that I'm aware of.  I used these:

 495-2003-1-ND   EPCOS B82464A4104K (100uH)
 PCD2089CT-NDPanasonic ELL-5PM3R0N (3uH)


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Re: gEDA-user: buzzing board

2007-09-13 Thread DJ Delorie

 Have you tried the contact microphone (pizeo buzzer) yet to narrow
 down the location ?  Hook it up to your sound card if you don't have
 a great scope.

I got an electret mic working, but it didn't pick up anything off the
board.  Hmmm... do I even *have* a peizo buzzer?

I've got a magnetic transducer off an old motherboard...

I guess I could pick up something at RS next time I'm out.

 I am assuming it is in the bottom right hand corner of the picture
 where it looks like the switcher and the SM inductors are that it
 seems to be coming from.

The bottom right (the one with the three SMT inductors) is the 3.3v
switcher.  In that photo, the TOP right is the +12v LDO for the OLED.

 Maybe you could consider one more culprit in that corner you may
 have over looked - the DC plug.

Nudging the power jack does nothing.


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Re: gEDA-user: buzzing board

2007-09-13 Thread John Luciani
On 9/13/07, DJ Delorie [EMAIL PROTECTED] wrote:

  I am assuming it is in the bottom right hand corner of the picture
  where it looks like the switcher and the SM inductors are that it
  seems to be coming from.

 The bottom right (the one with the three SMT inductors) is the 3.3v
 switcher.  In that photo, the TOP right is the +12v LDO for the OLED.


Pressing on each inductor with a wooden dowel didn't change the buzzing?

(* jcl *)

---
http://www.luciani.org


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Re: gEDA-user: buzzing board

2007-09-13 Thread DJ Delorie

 Pressing on each inductor with a wooden dowel didn't change the buzzing?

Nope.  However, pressing at random places on the board does, but only
because it changes the (I think) wave inteference patterns.  I.e.  it
has no effect if your ear is close enough, but further away, the
volume of the sound is sensitive to where your ear is.

Makes it rather annoying to debug.


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Re: gEDA-user: buzzing board

2007-09-13 Thread John Luciani
On 9/13/07, DJ Delorie [EMAIL PROTECTED] wrote:

  Pressing on each inductor with a wooden dowel didn't change the buzzing?

 Nope.  However, pressing at random places on the board does, but only
 because it changes the (I think) wave inteference patterns.  I.e.  it
 has no effect if your ear is close enough, but further away, the
 volume of the sound is sensitive to where your ear is.

 Makes it rather annoying to debug.

Is the board in the Panavise while it is buzzing?

(* jcl *)


-- 
http://www.luciani.org


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Re: gEDA-user: buzzing board

2007-09-13 Thread DJ Delorie

 Is the board in the Panavise while it is buzzing?

I've already thought of that.  It makes the same sound if I take it
out and hold it in my hands, which are neither magnetic nor stiff like
the panavise.


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Re: gEDA-user: buzzing board

2007-09-13 Thread John Luciani
On 9/13/07, DJ Delorie [EMAIL PROTECTED] wrote:

  Is the board in the Panavise while it is buzzing?

 I've already thought of that.  It makes the same sound if I take it
 out and hold it in my hands, which are neither magnetic nor stiff like
 the panavise.

Do you have a picture that shows the bottom of the board populated?

(* jcl *)

-- 
http://www.luciani.org


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Re: gEDA-user: buzzing board

2007-09-13 Thread DJ Delorie

The only thing on the bottom of the board is a couple of bypass caps
(most are on the top) and some of the ethernet bias circuitry.


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Re: gEDA-user: buzzing board

2007-09-13 Thread DJ Delorie

 take your 3.3 volt bench supply and bypass the 3.3v switcher.

No change!

I took out the switcher and wired an LDO into the test points, same
symptoms as before.

The LDO got hot, which is why I went with a switcher - it's got to
drop 12-17v down to 3.3v with enough current to drive the cpu,
ethernet, mp3 chip, eeproms, and oled logic.

But the board worked, and still buzzed.

So, it's NOT the inductors!

Whew.


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Re: gEDA-user: buzzing board

2007-09-13 Thread Dave McGuire
On Sep 13, 2007, at 6:52 PM, DJ Delorie wrote:
 So, it's NOT the inductors!

 Whew.

 no not whew.

 tougher.

 Tougher to figure out, but at least I don't have to design a new power
 supply.

   Hey DJ...Look at it this way.  If you can really hear a faint  
buzzing sound coming from your alarm clock, there's clearly not  
enough equipment running in your house.

   (real computers have wheels)

  -Dave

-- 
Dave McGuire
Port Charlotte, FL
Farewell Ophelia, 9/22/1991 - 7/25/2007





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Re: gEDA-user: buzzing board

2007-09-13 Thread DJ Delorie

Hey DJ...Look at it this way.  If you can really hear a faint
 buzzing sound coming from your alarm clock, there's clearly not
 enough equipment running in your house.

My wife said the same thing.  However, *this* board is going in my
bedroom, on a table near my pillow, while I'm asleep.  There's nothing
else in that room that makes noise, and Pat's already complaining
about the buzzing sound coming from my old alarm clock.


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Re: gEDA-user: buzzing board

2007-09-13 Thread DJ Delorie

  So, it's NOT the inductors!
 
  Whew.
 
 no not whew.
 
 tougher.

Tougher to figure out, but at least I don't have to design a new power
supply.  Or explain why current on the +12 rail affects the 3.3v ldo
on the other end of the board.

At least now it makes more sense; if it was the switcher it wouldn't
have made sense, since the switcher isn't involved in the OLED's +12v
supply.


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Re: gEDA-user: buzzing board

2007-09-13 Thread Steven Michalske


On Sep 13, 2007, at 3:36 PM, DJ Delorie wrote:


So, it's NOT the inductors!

Whew.


no not whew.

tougher.

Steve

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Re: gEDA-user: buzzing board

2007-09-13 Thread Dave McGuire
On Sep 13, 2007, at 6:56 PM, DJ Delorie wrote:
Hey DJ...Look at it this way.  If you can really hear a faint
 buzzing sound coming from your alarm clock, there's clearly not
 enough equipment running in your house.

 My wife said the same thing.  However, *this* board is going in my
 bedroom, on a table near my pillow, while I'm asleep.  There's nothing
 else in that room that makes noise, and Pat's already complaining
 about the buzzing sound coming from my old alarm clock.

   I recommend the following:

 DEC PDP-11/34a
 2 RL02 disk drives
 1 RK07 disk drive
 1 TU16 magtape drive

   A system like that, running in my bedroom when I was 16-17, kept  
me sleeping like a baby.  Mmm, that low rumble and all those muffin  
fans.  It only pulled about 16 amps, so it helped in the winter too.   
With one of those, you'll never hear the alarm clock.

  -Dave

-- 
Dave McGuire
Port Charlotte, FL
Farewell Ophelia, 9/22/1991 - 7/25/2007





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Re: gEDA-user: buzzing board

2007-09-13 Thread Dave McGuire

   spaghetti - keyboard

BWHAHAH!!

On Sep 13, 2007, at 7:26 PM, Steve Meier wrote:
 Hey you have two data points that alarm clocks must by their nature
 buzz!

 Steve M.

 On Thu, 2007-09-13 at 18:56 -0400, DJ Delorie wrote:
Hey DJ...Look at it this way.  If you can really hear a faint
 buzzing sound coming from your alarm clock, there's clearly not
 enough equipment running in your house.

 My wife said the same thing.  However, *this* board is going in my
 bedroom, on a table near my pillow, while I'm asleep.  There's  
 nothing
 else in that room that makes noise, and Pat's already complaining
 about the buzzing sound coming from my old alarm clock.


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Re: gEDA-user: buzzing board

2007-09-13 Thread Steve Meier
Hey you have two data points that alarm clocks must by their nature
buzz!

Steve M.

On Thu, 2007-09-13 at 18:56 -0400, DJ Delorie wrote:
 Hey DJ...Look at it this way.  If you can really hear a faint
  buzzing sound coming from your alarm clock, there's clearly not
  enough equipment running in your house.
 
 My wife said the same thing.  However, *this* board is going in my
 bedroom, on a table near my pillow, while I'm asleep.  There's nothing
 else in that room that makes noise, and Pat's already complaining
 about the buzzing sound coming from my old alarm clock.
 
 
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Re: gEDA-user: buzzing board

2007-09-13 Thread DJ Delorie

Also, replacing the PNP with a P-MOSFET doesn't change anything.


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Re: gEDA-user: buzzing board

2007-09-13 Thread DJ Delorie

 Hey you have two data points that alarm clocks must by their nature
 buzz!

None of the other alarm clocks in the house buzz, though.

Except when their alarms go off ;-)


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Re: gEDA-user: buzzing board

2007-09-13 Thread DJ Delorie

 What kind of alarm does your alarm clock use?

It has an mp3 decoder in it, so you can pick anything from an annoying
beep to a streaming radio station across the planet.

http://www.delorie.com/electronics/alarmclock/


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Re: gEDA-user: buzzing board

2007-09-13 Thread evan foss
Not to be insulting but is the speaker connected?


-- 
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http://evanfoss.googlepages.com/


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Re: gEDA-user: buzzing board

2007-09-13 Thread Ben Jackson
On Thu, Sep 13, 2007 at 06:52:49PM -0400, DJ Delorie wrote:
 
 Tougher to figure out, but at least I don't have to design a new power
 supply.  Or explain why current on the +12 rail affects the 3.3v ldo
 on the other end of the board.

Have you made sure that both ends of all the components are solidly
attached?  It'd be easier to miss something like that with a reflow
build than if you'd personally touched each component with an iron.

-- 
Ben Jackson AD7GD
[EMAIL PROTECTED]
http://www.ben.com/


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Re: gEDA-user: buzzing board

2007-09-13 Thread DJ Delorie

 Have you made sure that both ends of all the components are solidly
 attached?  It'd be easier to miss something like that with a reflow
 build than if you'd personally touched each component with an iron.

At this point, all the components on the +12v net have been manually
soldered.  Mostly because I've been swapping them in and out to see
which ones cause changes.

I also used a thicker paste mask this time, I think I ended up with
more paste than optimal so it's pretty easy to tell they've been
soldered.


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Re: gEDA-user: buzzing board

2007-09-13 Thread evan foss
What kind of alarm does your alarm clock use?

-- 
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http://evanfoss.googlepages.com/


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Re: gEDA-user: buzzing board

2007-09-13 Thread DJ Delorie

 Not to be insulting but is the speaker connected?

Heh.  No, the speakers are not connected.  Yes, they do buzz if you
leave the audio amps running.  No, I don't leave them running, so they
normally won't buzz when the alarm is off.  There's a circuit from
the cpu just to put the amps into standby mode just for this.

At this point, no suggestion is silly enough to insult me.  I'd much
rather it be something stupid yet easily fixed, than something subtle
that is hard to fix.


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Re: gEDA-user: buzzing board

2007-09-13 Thread evan foss
I have had audio amplifiers and large transistors in general buzz on
their own. Are you sure it is really on standby?

-- 
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http://evanfoss.googlepages.com/


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Re: gEDA-user: buzzing board

2007-09-13 Thread DJ Delorie

 I have had audio amplifiers and large transistors in general buzz on
 their own. Are you sure it is really on standby?

Yes, I checked the control pin.

I just tested it with the amps on, too.  No change.


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Re: gEDA-user: buzzing board

2007-09-13 Thread DJ Delorie

 One good way to address this and other such possibilities would be
 to start de-soldering each component that is not strictly necessary
 to drive the OLED.

It doesn't bother me THAT much ;-)

 If you get down to just the CPU, OLED, and required support
 components, I would go so far as to remove the CPU and its required
 components, and solder on wires to drive the OLED from off-board.

I have two more boards, plus the breadboard still works.  Maybe I'll
just let it go for now, and if it's the same on all three boards I'll
worry about it then.

But I'll try to remember to pick up a piezo thing at RS next time I'm
over there.


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Re: gEDA-user: buzzing board

2007-09-13 Thread John Coppens
On Thu, 13 Sep 2007 17:23:56 -0400
DJ Delorie [EMAIL PROTECTED] wrote:

 The only thing on the bottom of the board is a couple of bypass caps
 (most are on the top) and some of the ethernet bias circuitry.

The ethernet uses a galvanic isolation power supply? One of those XXv to
9v DC converters? Tried to eliminate that? It hasn't anything to do with
the oled circuitry though...

John


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Re: gEDA-user: buzzing board

2007-09-13 Thread DJ Delorie

 The ethernet uses a galvanic isolation power supply? One of those
 XXv to 9v DC converters? Tried to eliminate that? It hasn't anything
 to do with the oled circuitry though...

It's an ENC28J60 with a pulsejack (internal magnetics).

I.e. one chip, one RJ45, and a handful of 0603 discretes.


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Re: gEDA-user: buzzing board

2007-09-13 Thread Randall Nortman
On Thu, Sep 13, 2007 at 08:35:35PM -0400, evan foss wrote:
 I have had audio amplifiers and large transistors in general buzz on
 their own. Are you sure it is really on standby?

One good way to address this and other such possibilities would be to
start de-soldering each component that is not strictly necessary to
drive the OLED.  Do them one at a time, and test between each one.
Sounds like a fun way to spend an afternoon.  If you have a spare
board and components, it might be easier to start from scratch, and
add one thing at a time.  (Which would also help catch bad solder
joints.)

If you get down to just the CPU, OLED, and required support
components, I would go so far as to remove the CPU and its required
components, and solder on wires to drive the OLED from off-board.
Then you'd have it pretty well narrowed down, I'd say.

-- 
Randall


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Re: gEDA-user: buzzing board

2007-09-13 Thread DJ Delorie

 P.S. Aren't you glad the minimum board buy at the PCB vendor was
 three? ;-)

It wasn't.  It was one.  I have customers for the other two.


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Re: gEDA-user: buzzing board

2007-09-13 Thread John Luciani
On 9/13/07, DJ Delorie [EMAIL PROTECTED] wrote:

 At this point, no suggestion is silly enough to insult me.

* You could try freeze spray on individual components.

If building up another board testing section by section doesn't
help find the fault in your first board you could try operational
burnin and/or temperature cycling. Of course by the end of
your failure acceleration testing buzzing may be at the bottom of
your list of problems to ECO ;-)

(* jcl *)

P.S. Aren't you glad the minimum board buy at the PCB
vendor was three? ;-)

-- 
http://www.luciani.org


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Re: gEDA-user: buzzing board

2007-09-13 Thread Steve Meier
unsolder them and slide an insulator between the pin and the pad.

On Thu, 2007-09-13 at 22:18 -0400, DJ Delorie wrote:
  Or, try lifting the power pins one component at a time. And if it buzzes
  it must be oscillating and should be viewable with your oscope. 
 
 Just tug on them, or unsolder them?
 
 
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Re: gEDA-user: buzzing board

2007-09-13 Thread Steve Meier
also re-read the data sheets any chance you tied a reference output to
ground?

On Thu, 2007-09-13 at 22:18 -0400, DJ Delorie wrote:
  Or, try lifting the power pins one component at a time. And if it buzzes
  it must be oscillating and should be viewable with your oscope. 
 
 Just tug on them, or unsolder them?
 
 
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Re: gEDA-user: buzzing board

2007-09-13 Thread DJ Delorie

 also re-read the data sheets any chance you tied a reference output
 to ground?

Which chips would have these?  The OLED has a few pins that must
remain floating and they're floating.


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Re: gEDA-user: buzzing board

2007-09-13 Thread DJ Delorie

 Or, try lifting the power pins one component at a time. And if it buzzes
 it must be oscillating and should be viewable with your oscope. 

Just tug on them, or unsolder them?


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Re: gEDA-user: buzzing board

2007-09-13 Thread Steve Meier
Or, try lifting the power pins one component at a time. And if it buzzes
it must be oscillating and should be viewable with your oscope. 

Steve M.


On Thu, 2007-09-13 at 20:42 -0400, Randall Nortman wrote:
 On Thu, Sep 13, 2007 at 08:35:35PM -0400, evan foss wrote:
  I have had audio amplifiers and large transistors in general buzz on
  their own. Are you sure it is really on standby?
 
 One good way to address this and other such possibilities would be to
 start de-soldering each component that is not strictly necessary to
 drive the OLED.  Do them one at a time, and test between each one.
 Sounds like a fun way to spend an afternoon.  If you have a spare
 board and components, it might be easier to start from scratch, and
 add one thing at a time.  (Which would also help catch bad solder
 joints.)
 
 If you get down to just the CPU, OLED, and required support
 components, I would go so far as to remove the CPU and its required
 components, and solder on wires to drive the OLED from off-board.
 Then you'd have it pretty well narrowed down, I'd say.
 



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Re: gEDA-user: buzzing board

2007-09-13 Thread Steve Meier
can I see a bom or schematic?

On Thu, 2007-09-13 at 22:27 -0400, DJ Delorie wrote:
  also re-read the data sheets any chance you tied a reference output
  to ground?
 
 Which chips would have these?  The OLED has a few pins that must
 remain floating and they're floating.
 
 
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Re: gEDA-user: buzzing board

2007-09-13 Thread DJ Delorie

 can I see a bom or schematic?

http://www.delorie.com/electronics/alarmclock/20070913-design.zip


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Re: gEDA-user: buzzing board

2007-09-13 Thread Steve Meier
1) Have you put a reasonable 16 ohm load across the speaker pins of
U302 and U303?

2) The datasheet for TDA7056 shows a 5K resister between the input pin
and ground.

3) from the dac to the speaker drivers you have an R C could you be
getting a parallel inductance back through ground? Try shorting out C304
and C305

4) The gain control circuit is interesting to say the least. You might
isolate its output pin and ground the signal ground to ground. Also the
MPC6001 datasheet has an example of 45 degrees phase margin when driving
a 500pF load. But the TDA7056 data sheet fails to mention its input
capacitance. Also you gain capacitance and inductance from the MPC6001
to the speaker drivers. I might be tempted to put a small resister and a
capacitor just before the speaker drivers.


On Thu, 2007-09-13 at 20:08 -0700, Steve Meier wrote:
 can I see a bom or schematic?
 
 On Thu, 2007-09-13 at 22:27 -0400, DJ Delorie wrote:
   also re-read the data sheets any chance you tied a reference output
   to ground?
  
  Which chips would have these?  The OLED has a few pins that must
  remain floating and they're floating.
  
  
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Re: gEDA-user: buzzing board

2007-09-13 Thread DJ Delorie

Ok, here's a random thought.  What if the hotplate reflow delaminated
one of the layers?  You'd still need a cause, but it would make the
cause's minimum size smaller.

Of course, there's no *visible* effect on the pcb from the hotplate,
not even a mild yellowing on the back.


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gEDA-user: buzzing board

2007-09-12 Thread DJ Delorie

Ok, help me out with this one.

The PCB for my alarm clock buzzes.

It's really hard to tell which part is doing it, just from listening.

The sound may be a combination of a high pitch whine and a 100hz buzz
(the oled is 100hz).

The buzzing is related to what's displayed on the OLED; the +12v to
the oled has noise on it (0.5vpp) that corresponds to current draw.
If I erase the screen, or run without the oled, or unplug the power
jumper for it, the buzzing stops.  However, adding more bypass on it
(which gets rid of the noise) doesn't stop the buzzing, nor does
shorting out the enabling transistor, nor bypassing the LDO.  Removing
the bypass cap doesn't make it worse.  The OLED power supply is on the
opposite end of the board (a few inches away) from the 3.3v switcher.

I *think* the sound may be coming from the switching power supply (it
has three power inductors in it), but neither the +15v power input nor
the 3.3v rail have any noise on them (outside of the 150KHz from the
switcher itself).  Bypassing two of the inductors (the filter ones)
does nothing.  Pressing on any component does nothing.

So, three questions:

1. How do you find out where such a noise is coming from, when
   everything is so close together?  Neither a stethoscope nor a straw
   were helpful.

2. What kind of components *can* make that kind of noise?

3. If you know what's causing it, how do I fix it?



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Re: gEDA-user: buzzing board

2007-09-12 Thread Dave McGuire
On Sep 13, 2007, at 12:34 AM, DJ Delorie wrote:
 Ok, help me out with this one.

 The PCB for my alarm clock buzzes.

 It's really hard to tell which part is doing it, just from listening.

 The sound may be a combination of a high pitch whine and a 100hz buzz
 (the oled is 100hz).

 The buzzing is related to what's displayed on the OLED; the +12v to
 the oled has noise on it (0.5vpp) that corresponds to current draw.
 If I erase the screen, or run without the oled, or unplug the power
 jumper for it, the buzzing stops.  However, adding more bypass on it
 (which gets rid of the noise) doesn't stop the buzzing, nor does
 shorting out the enabling transistor, nor bypassing the LDO.  Removing
 the bypass cap doesn't make it worse.  The OLED power supply is on the
 opposite end of the board (a few inches away) from the 3.3v switcher.

   Is it convenient to try putting an choke in series with the OLED's  
power supply line, with the OLED's bypass capacitor on the OLED side  
of the choke?

 I *think* the sound may be coming from the switching power supply (it
 has three power inductors in it), but neither the +15v power input nor
 the 3.3v rail have any noise on them (outside of the 150KHz from the
 switcher itself).  Bypassing two of the inductors (the filter ones)
 does nothing.  Pressing on any component does nothing.

 So, three questions:

 1. How do you find out where such a noise is coming from, when
everything is so close together?  Neither a stethoscope nor a straw
were helpful.

   I've only used those two methods, aside from probing around with  
an oscilloscope to look for the noise.  One other trick that I've not  
tried (if anyone can comment on this I'd appreciate it) is to use an  
inductive pickup probe to look at the *current* waveforms on the  
supply lines to different parts of the circuit, and see what  
corresponds to the noise you're hearing.

 2. What kind of components *can* make that kind of noise?

   Inductors and PCB traces, mainly...but I suppose nearly anything  
probably could, to one degree or another.

 3. If you know what's causing it, how do I fix it?

   Hot glue, molten wax, conformal coating..

   -Dave

-- 
Dave McGuire
Port Charlotte, FL
Farewell Ophelia, 9/22/1991 - 7/25/2007





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Re: gEDA-user: buzzing board

2007-09-12 Thread andrewm
DJ Delorie wrote:
 1. How do you find out where such a noise is coming from, when
everything is so close together?  Neither a stethoscope nor a straw
were helpful.

   
Get an electret mic running off a battery on one scope lead

Probe around with other scope lead to see what is in sync with it just 
to make sure you
are looking at the right part of the circuit.  You could spend ages 
looking at that switcher
for the OLED and find out that the buzz was a slightly different 
frequency coming from
somewehere else.

Next you can get a peizo element and solder some whiskers to it and use 
that to probe
components for the same noise.  With contact from the whiskers you maybe 
able to
track it down further than a straw/stethescope could

 2. What kind of components *can* make that kind of noise?

   

Anything from inductors and electro caps through to actual copper traces.




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Re: gEDA-user: buzzing board

2007-09-12 Thread DJ Delorie

Is it convenient to try putting an choke in series with the OLED's  
 power supply line, with the OLED's bypass capacitor on the OLED side  
 of the choke?

Hmmm...  100uH power inductor, no change.

I've only used those two methods, aside from probing around with
 an oscilloscope to look for the noise.  One other trick that I've
 not tried (if anyone can comment on this I'd appreciate it) is to
 use an inductive pickup probe to look at the *current* waveforms on
 the supply lines to different parts of the circuit, and see what
 corresponds to the noise you're hearing.

I don't think my parallel-port scope is sensitive enough for that.
Plus, anything with a coil just picks up magnetics from the switcher's
inductor, but the switcher isn't the supply that provides the +12v.

  2. What kind of components *can* make that kind of noise?
 
Inductors and PCB traces, mainly...but I suppose nearly anything
 probably could, to one degree or another.

PCB traces?

  3. If you know what's causing it, how do I fix it?
 
Hot glue, molten wax, conformal coating..

I've tried pressing on various parts of the board to no avail.


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Re: gEDA-user: buzzing board

2007-09-12 Thread Dave McGuire
On Sep 13, 2007, at 1:00 AM, andrewm wrote:
 1. How do you find out where such a noise is coming from, when
everything is so close together?  Neither a stethoscope nor a  
 straw
were helpful.


 Get an electret mic running off a battery on one scope lead

 Probe around with other scope lead to see what is in sync with it just
 to make sure you
 are looking at the right part of the circuit.

   That is a DAMN good idea!  I'm going to add that to my bag of tricks!

-Dave

-- 
Dave McGuire
Port Charlotte, FL
Farewell Ophelia, 9/22/1991 - 7/25/2007





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Re: gEDA-user: buzzing board

2007-09-12 Thread Dave McGuire
On Sep 13, 2007, at 12:55 AM, DJ Delorie wrote:
Is it convenient to try putting an choke in series with the OLED's
 power supply line, with the OLED's bypass capacitor on the OLED side
 of the choke?

 Hmmm...  100uH power inductor, no change.

   Crap. :-(

I've only used those two methods, aside from probing around with
 an oscilloscope to look for the noise.  One other trick that I've
 not tried (if anyone can comment on this I'd appreciate it) is to
 use an inductive pickup probe to look at the *current* waveforms on
 the supply lines to different parts of the circuit, and see what
 corresponds to the noise you're hearing.

 I don't think my parallel-port scope is sensitive enough for that.
 Plus, anything with a coil just picks up magnetics from the switcher's
 inductor, but the switcher isn't the supply that provides the +12v.

   True. :-(  You might be able to temporarily shield that inductor,  
but that's a shot in the dark.

 2. What kind of components *can* make that kind of noise?

Inductors and PCB traces, mainly...but I suppose nearly anything
 probably could, to one degree or another.

 PCB traces?

   Yes, they can actually resonate.  I know you've been working with  
desktop computers for a very long time (I used DJGPP in ~1992)...have  
you ever noticed a squealing sound coming from a machine when it's  
busy, changing with processor activity?  Sometimes that's the power  
supply, but it's usually traces on the motherboard.

-Dave

-- 
Dave McGuire
Port Charlotte, FL
Farewell Ophelia, 9/22/1991 - 7/25/2007





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Re: gEDA-user: buzzing board

2007-09-12 Thread DJ Delorie

 Get an electret mic running off a battery on one scope lead

Circuit?  I tried the mic+scope trick, but nothing came out of it, so
I figured it needed some biasing.

 Probe around with other scope lead to see what is in sync with it
 just to make sure you are looking at the right part of the circuit.

I can see the oled's image in the +12v noise, kinda like looking at
a video signal through a low-pass filter, but you're right - I might
not be hearing *that* signal.

 You could spend ages looking at that switcher for the OLED and find
 out that the buzz was a slightly different frequency coming from
 somewehere else.

The OLED uses an LDO linear regulator.  The switcher is for the +3.3v
rail.  If I pull the jumper off for the +12v to the OLED (independent
circuit), or just cover the photocell so it goes to dark mode
(almost no pixels on), the buzzing stops.


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Re: gEDA-user: buzzing board

2007-09-12 Thread Larry Doolittle
DJ -

On Thu, Sep 13, 2007 at 12:34:38AM -0400, DJ Delorie wrote:
 It's really hard to tell which part is doing it, just from listening.
 The sound may be a combination of a high pitch whine and a 100hz buzz
 (the oled is 100hz).
 
 I *think* the sound may be coming from the switching power supply (it
 has three power inductors in it), but neither the +15v power input nor
 the 3.3v rail have any noise on them (outside of the 150KHz from the
 switcher itself).  Bypassing two of the inductors (the filter ones)
 does nothing.  Pressing on any component does nothing.
 
 3. If you know what's causing it, how do I fix it?

A lot of switching power supplies have a low-current mode
where they don't switch at the full rate.  Those modes
tend to be noisier, both electrically and acoustically,
than the normal fixed-frequency mode.  If that's the
culprit, most switching controller chips have a control
pin to disable it.  They don't make it the default, because
it decreases efficiency.

- Larry


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