Drill Press Local to Nashua/Amherst/Milford needed

2014-12-16 Thread mad...@li.org
Hi,

I am building a small demonstration supercomputer out of five Banana Pis, a 
Parallella board, a few other components and some Acrylic plastic.  The goal is 
to be able to put this supercomputer in a brief case, take it to a university 
or conference, pull it out and within a few minutes be able to demonstrate how 
to program or administer an HPC device using Free Software tools.  When 
finished the unit will break down into two parts:

(1) A base containing two 1-TB disks and an 8-port Gbps switch
(2) A tower of 5-6 Banana Pis and one Parallella board as the computing hub
(3) A power supply capable of providing the power (5 V, 15A) for the 
supercomputer

I need to drill some holes in the Acrylic during the week after New Years so I 
can put this all together.  With luck this will take about an hour or so of 
time with a drill press, and the largest hole being 1/4 diameter, and some 
smaller holes for mounting disk drives, the Gbps switch.

If anyone has a small drill press in the greater Nashua, area .that I could use 
I would greatly appreciate it.  I will show up with paper patterns made to show 
where to cut the holes.

Thanks,

maddog
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Re: Drill Press Local to Nashua/Amherst/Milford needed

2014-12-16 Thread Chip Marshall
On 2014-12-16, mad...@li.org jonhal...@comcast.net sent:
 I need to drill some holes in the Acrylic during the week after
 New Years so I can put this all together. With luck this will
 take about an hour or so of time with a drill press, and the
 largest hole being 1/4 diameter, and some smaller holes for
 mounting disk drives, the Gbps switch.
 
 If anyone has a small drill press in the greater Nashua, area
 .that I could use I would greatly appreciate it. I will show up
 with paper patterns made to show where to cut the holes.

Not sure if they have one, but I'd expect MakeIt Labs[1]
(Nashua's hacker space) to have that sort of thing available.

1. http://makeitlabs.com/

-- 
Chip Marshall c...@2bithacker.net
http://2bithacker.net/


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Re: Drill Press Local to Nashua/Amherst/Milford needed

2014-12-16 Thread David Rysdam
mad...@li.org jonhal...@comcast.net writes:
 If anyone has a small drill press in the greater Nashua, area .that I
 could use I would greatly appreciate it. I will show up with paper
 patterns made to show where to cut the holes.

I can help with this. I've got a mini-machine shop in my basement in
Milford. The drill press is only a benchtop, but it sounds like you
don't have anything very big going on.

One possible difficulty is the fact that this is acrylic. Acrylic melts
if you try to cut or drill too fast. I can slow my spindle speed down,
but I'm not sure how slow it goes. We should practice on some scraps if
you have any.

Also, drilling into the edge could be problematic if you need to make a
box out of the pieces. I have an angle plate we can set up on if needed,
depending on some factors. From your description, it's a whole pattern
on the flat side, though.

I didn't know about the Banana Pi. Seems pretty neat and so does this
cluster thing.
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Re: Drill Press Local to Nashua/Amherst/Milford needed

2014-12-16 Thread Bill Ricker
On Tue, Dec 16, 2014 at 1:20 PM, David Rysdam da...@rysdam.org wrote:
 One possible difficulty is the fact that this is acrylic. Acrylic melts
 if you try to cut or drill too fast. I can slow my spindle speed down,
 but I'm not sure how slow it goes. We should practice on some scraps if
 you have any.

If you can't slow it enough, can you spray-cool when drilling plastic?
I forget if you'd want wood bit or metal bit for this ?

If this particular acrylic machines at all like Lucite™ (only acrylic
i've machined, in a prior century!), it also wants to be machined with
its protective adhesiver-paper cover still on, it helps prevents
chipping.  If you don't have a cover layer, shelf-paper or
packing-tape might temporarily replace it ?

-- 
Bill Ricker
bill.n1...@gmail.com
https://www.linkedin.com/in/n1vux

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Re: Drill Press Local to Nashua/Amherst/Milford needed

2014-12-16 Thread Bill Ricker
On Tue, Dec 16, 2014 at 2:15 PM, David Rysdam da...@rysdam.org wrote:
 I've been thinking maddog's acrylic is a laser-cut thing he ordered
 somewhere and wouldn't have any paper. MDF/plywood backing would
 probably work.

Likely .


-- 
Bill Ricker
bill.n1...@gmail.com
https://www.linkedin.com/in/n1vux
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Re: Drill Press Local to Nashua/Amherst/Milford needed

2014-12-16 Thread Mac
As was mentioned, MakeIt Labs has a drill press. They probably have drill
bits for plastic as well, though I don't believe they are absolutely
required.

They also have a laser cutter. So, a quick spin with LibreCAD, or many
other packages, would produce a quick panel.

Acrylic would be preferred, but will get some distortion and coloring
around the cut. PVC is a no-no...laser cutting that produces nasty gases.

Mac

On Tue, Dec 16, 2014 at 2:15 PM, David Rysdam da...@rysdam.org wrote:

 Bill Ricker bill.n1...@gmail.com writes:
  If you can't slow it enough, can you spray-cool when drilling plastic?
  I forget if you'd want wood bit or metal bit for this ?

 I googled this and it looks like there's a special acrylic bit you can
 use. Looks like a regular bit, but with a much sharper tip. It also
 looks optional.

 Pretty much all my bits are 118 degree tips and I use them on both wood
 and metal with no problem other than the crappy black-coated, Home
 Depot-level ones don't really work on metal. Those go in the toolbox for
 mobile repairs around the house.

  If this particular acrylic machines at all like Lucite™ (only acrylic
  i've machined, in a prior century!), it also wants to be machined with
  its protective adhesiver-paper cover still on, it helps prevents
  chipping.  If you don't have a cover layer, shelf-paper or
  packing-tape might temporarily replace it ?

 I've been thinking maddog's acrylic is a laser-cut thing he ordered
 somewhere and wouldn't have any paper. MDF/plywood backing would
 probably work.

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Re: Drill Press Local to Nashua/Amherst/Milford needed

2014-12-16 Thread mad...@li.org
Hi all,

A little more about the project.

There are two parts to it.  One part is a set of four shelves (2' long and 8 
wide) of acrylic (not PVC), each shelf is 1/4 thick and has a covering of thin 
plastic clinging to protect it from scratching, not paper.  My thoughts on 
these are to clamp them together and drill four 1/4 holes (one in each corner, 
centered about 3/4 inch in from the edges).

The three other boards are smaller and thinner and will need about fourteen 
holes of three different sizes drilled in them.  For those I will have a paper 
template that can be glued to the board, marking the holes to be drilled.

I will get all the drill bits necessary for this, I just need the drill press 
for a little while, and I welcome any expertise that comes along with it.

Warmest regards,

maddog

- Original Message -
As was mentioned, MakeIt Labs has a drill press. They probably have drill bits 
for plastic as well, though I don't believe they are absolutely required. 

They also have a laser cutter. So, a quick spin with LibreCAD, or many other 
packages, would produce a quick panel. 

Acrylic would be preferred, but will get some distortion and coloring around 
the cut. PVC is a no-no...laser cutting that produces nasty gases. 

Mac 

On Tue, Dec 16, 2014 at 2:15 PM, David Rysdam  da...@rysdam.org  wrote: 

Bill Ricker  bill.n1...@gmail.com  writes: 
 If you can't slow it enough, can you spray-cool when drilling plastic? 
 I forget if you'd want wood bit or metal bit for this ? 

I googled this and it looks like there's a special acrylic bit you can 
use. Looks like a regular bit, but with a much sharper tip. It also 
looks optional. 

Pretty much all my bits are 118 degree tips and I use them on both wood 
and metal with no problem other than the crappy black-coated, Home 
Depot-level ones don't really work on metal. Those go in the toolbox for 
mobile repairs around the house. 

 If this particular acrylic machines at all like Lucite™ (only acrylic 
 i've machined, in a prior century!), it also wants to be machined with 
 its protective adhesiver-paper cover still on, it helps prevents 
 chipping. If you don't have a cover layer, shelf-paper or 
 packing-tape might temporarily replace it ? 

I've been thinking maddog's acrylic is a laser-cut thing he ordered 
somewhere and wouldn't have any paper. MDF/plywood backing would 
probably work. 

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Re: Drill Press Local to Nashua/Amherst/Milford needed

2014-12-16 Thread Jim McGinness
I love the idea of this, it's just a worry that carrying this through airport 
security might be a tad more difficult than your standard laptop.

 -- jmcg

 On Dec 16, 2014, at 11:40, mad...@li.org jonhal...@comcast.net wrote:
 
 Hi,
 
 I am building a small demonstration supercomputer out of five Banana Pis, a 
 Parallella board, a few other components and some Acrylic plastic.  The goal 
 is to be able to put this supercomputer in a brief case, take it to a 
 university or conference, pull it out and within a few minutes be able to 
 demonstrate how to program or administer an HPC device using Free Software 
 tools.  When finished the unit will break down into two parts:
 
 (1) A base containing two 1-TB disks and an 8-port Gbps switch
 (2) A tower of 5-6 Banana Pis and one Parallella board as the computing hub
 (3) A power supply capable of providing the power (5 V, 15A) for the 
 supercomputer
 
 I need to drill some holes in the Acrylic during the week after New Years so 
 I can put this all together.  With luck this will take about an hour or so of 
 time with a drill press, and the largest hole being 1/4 diameter, and some 
 smaller holes for mounting disk drives, the Gbps switch.
 
 If anyone has a small drill press in the greater Nashua, area .that I could 
 use I would greatly appreciate it.  I will show up with paper patterns made 
 to show where to cut the holes.
 
 Thanks,
 
 maddog
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Re: Drill Press Local to Nashua/Amherst/Milford needed

2014-12-16 Thread mad...@li.org
Jim,

Probably no worse than the other stuff I carry through airport security.  I 
allow half an hour to go through an empty line.
If it gets too bad I will ship the brief case with my checked baggage.

md

- Original Message -
I love the idea of this, it's just a worry that carrying this through airport 
security might be a tad more difficult than your standard laptop.

 -- jmcg

 On Dec 16, 2014, at 11:40, mad...@li.org jonhal...@comcast.net wrote:
 
 Hi,
 
 I am building a small demonstration supercomputer out of five Banana Pis, a 
 Parallella board, a few other components and some Acrylic plastic.  The goal 
 is to be able to put this supercomputer in a brief case, take it to a 
 university or conference, pull it out and within a few minutes be able to 
 demonstrate how to program or administer an HPC device using Free Software 
 tools.  When finished the unit will break down into two parts:
 
 (1) A base containing two 1-TB disks and an 8-port Gbps switch
 (2) A tower of 5-6 Banana Pis and one Parallella board as the computing hub
 (3) A power supply capable of providing the power (5 V, 15A) for the 
 supercomputer
 
 I need to drill some holes in the Acrylic during the week after New Years so 
 I can put this all together.  With luck this will take about an hour or so of 
 time with a drill press, and the largest hole being 1/4 diameter, and some 
 smaller holes for mounting disk drives, the Gbps switch.
 
 If anyone has a small drill press in the greater Nashua, area .that I could 
 use I would greatly appreciate it.  I will show up with paper patterns made 
 to show where to cut the holes.
 
 Thanks,
 
 maddog
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Re: Drill Press Local to Nashua/Amherst/Milford needed

2014-12-16 Thread David Rysdam
mad...@li.org jonhal...@comcast.net writes:
 There are two parts to it. One part is a set of four shelves (2'
 long and 8 wide) of acrylic (not PVC), each shelf is 1/4 thick and
 has a covering of thin plastic clinging to protect it from scratching,
 not paper. My thoughts on these are to clamp them together and drill
 four 1/4 holes (one in each corner, centered about 3/4 inch in from
 the edges).

From the clamping together, I guess this isn't into the edge but into
the flat. That's pretty doable.

 The three other boards are smaller and thinner and will need about
 fourteen holes of three different sizes drilled in them. For those I
 will have a paper template that can be glued to the board, marking the
 holes to be drilled.

This also doesn't sound too hard.

 I will get all the drill bits necessary for this, I just need the
 drill press for a little while, and I welcome any expertise that comes
 along with it.

You can use mine if you want. My drill press has a speed chart and it
actually calls for a *high* speed for acrylic. If high speed really is
the thing, we could also do this on my small mill. You probably don't
need the precision, but having the handwheels is a lot more convenient
than swinging the drill press table around.

If you have scraps, definite bring some to experiment with. I've got
plenty of clamps
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