Re: Making Rosettes

2015-01-13 Thread Dexter Bland
You are right Curt, it is a tight fit to move the the stop to the next 
position and another wheel would give you more room. That would open the 
possibilites of many more combinations with using different size wheels. I 
had made another one of these in the past, but it didn't have the number 
combo that I needed. I wanted 16 and had made an index wheel with 40 
positions. That would not give me the number of positions or spokes I was 
looking for. As it is, I ended up with 18 instead, which was close enough. 
There have been several new guys asking questoins lately, so I decided to 
show them how to make a rotary table with what they already have since the 
Legacy version would be hard to come by. I give hints on the easy stuff, 
you guys cover the much more complicated stuff.
DB

On Tuesday, January 13, 2015 at 3:16:40 AM UTC-6, Curtis wrote:

> Very nice Dexter.
> I like you turn table and Rosettes.
> You should add one more small gear onto your turn table design, to make it 
> easer to get the clearance between your router carrage and the work peice. 
> But Your table and lock as KISS simple. (I like it, that's a A+ in my book!)
> C.A.G.
>
>  
>

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Re: Making Rosettes

2015-01-13 Thread CURTIS GEORGE
Very nice Dexter. 
I like you turn table and Rosettes. 
You should add one more small gear onto your turn table design, to make it 
easer to get the clearance between your router carrage and the work peice. But 
Your table and lock as KISS simple. (I like it, that's a A+ in my book!) 
C.A.G. 

- Original Message -

From: "Dexter Bland"  
To: legacy-ornamental-mills@googlegroups.com 
Sent: Monday, January 12, 2015 8:54:26 PM 
Subject: Re: Making Rosettes 

Sorry, Missed attaching 2 of the photos. 


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RE: Making Rosettes

2015-01-12 Thread Bill Bulkeley
These last 2 pictures tell it all again very impressive 

Bill

 

From: legacy-ornamental-mills@googlegroups.com 
[mailto:legacy-ornamental-mills@googlegroups.com] On Behalf Of Dexter Bland
Sent: Tuesday, 13 January 2015 12:54 PM
To: legacy-ornamental-mills@googlegroups.com
Subject: Re: Making Rosettes

 

Sorry, Missed attaching 2 of the photos.

 

 

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RE: Making Rosettes

2015-01-12 Thread Bill Bulkeley
Very very well done shop made rotary table I really like it

Bill

 

From: legacy-ornamental-mills@googlegroups.com 
[mailto:legacy-ornamental-mills@googlegroups.com] On Behalf Of Dexter Bland
Sent: Tuesday, 13 January 2015 12:51 PM
To: legacy-ornamental-mills@googlegroups.com
Subject: Making Rosettes

 

I was tasked with making a set of book cases for a friend and had the design 
kinda worked out in my head of what I wanted to do, but could not find 
something to "top off" some fluted trim that will be used to cover the joints 
between the cabinet sections (4 sections with each 39" wide and 10.5' tall). I 
was looking on the Legacy webpage of photos of things others have made and saw 
some rosettes that were used to adorn some wainscoting in a dining room. That 
solved the problem of finding a rosette just the size that I would need, I 
would make it. The following is the process of making the index table to make 
them and making the rosettes themselves.

First - Glue  a sandwich of 1/4" hardboard and 1/2" plywood. One hardboard 
layer on each side. Photos 1190 & 1191

Second - Drill hole in center of blank. Use drill press to get a truly vertical 
hole. Otherwise, the blank will wobble once mounted in machine. Photo 1192

Third - Cut out shape with whatever you have; bandsaw, jigsaw, router with 
circle cutting jig. It doesn't need to be perfect at this stage, just fit 
between the rails on your machine. Use your flat planing bit to true up blank. 
Photos 1193 1194

Fourth - Use one of the index plates you already have to cut index notches in 
your just made disk. I used a v-grove bit to create the "teeth" on the disk. 
Photos 1195, 1196 1197

Fifth- Mount disk on board and make "index stop" for your disk. I tapered the 
block on both ends so there would be a snug fit. Photo 1198 I used the index 
lines on the disk to line up the block that was going to use. I screwed this 
scrap block to the disk and then screwed "holder" blocks down so the next block 
would be positioned just the same as the previous one. I used wedges to secure 
the block so it wouldn't move out of place. Photo 1199.

 

I used a 1/2" round nose router bid and cut just 0.14" deep. Positioned the bit 
5/16" from the center to create the "button" in the middle and cut from the 
center to the outside then rotated the disk counter-clockwise. This is 
important to get a cleaner cut. Photo 1200 shows a test piece that had some 
tear-out due to cutting the wrong direction. This one, I also cut around the 
outside that gave it a raised appearance. That was not what I was looking for, 
so I just cut the middle.

Comments, suggestions

We'll see if the photos come thru. I have not posted photos here for a while.

DB

 

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Re: Making Rosettes

2015-01-12 Thread Ccm Ccm
Looks good

On Monday, January 12, 2015, Dexter Bland  wrote:

> Sorry, Missed attaching 2 of the photos.
>
>
>
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