Re: [MBZ] Beltless

2012-12-06 Thread Max Dillon
Making an assumption that a serpentine belt would be used on a old engine to 
drive all those accessories except the oil pump. 

New engine uses one belt to drive the alternator, so the number of belts has 
not changed.


Max Dillon
Charleston SC
'95 E300
'87 300TD
'73 Balboa 20

relng...@aol.com wrote:

 ...So, let me get this straight.  One belt drives the alternator.  That 
 alternator provides the electricity to run the electric motors, which turn 
 the oil pump, water pump, compressor and power steering pump.  And this 
 saves horse power, converting torque into electricity and then back into 
 torque 
 again?  The number of belts has stayed the same, the number of electric 
 motors has increased by four, so I don't think any weight has been saved...
 
How do you figure the belt count is the same? The pumps are driven by 
electric motors. When I referred to pumps, that's plural. There is more than 
one 
oil pump and I don't know how many water pumps there may be because the 
technical descriptions of the engine are not detailed enough, yet.

RLE

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Re: [MBZ] Beltless

2012-12-06 Thread John Freer
With the exception of seat belts and the belts in the radial tires,  my
Chevy Volt engine and motor are beltless.

John
On Dec 6, 2012 7:50 PM, Max Dillon meadedil...@bellsouth.net wrote:

 Making an assumption that a serpentine belt would be used on a old
 engine to drive all those accessories except the oil pump.

 New engine uses one belt to drive the alternator, so the number of belts
 has not changed.


 Max Dillon
 Charleston SC
 '95 E300
 '87 300TD
 '73 Balboa 20

 relng...@aol.com wrote:

  ...So, let me get this straight.  One belt drives the alternator.  That
  alternator provides the electricity to run the electric motors, which
 turn
  the oil pump, water pump, compressor and power steering pump.  And this
  saves horse power, converting torque into electricity and then back
 into torque
  again?  The number of belts has stayed the same, the number of electric
  motors has increased by four, so I don't think any weight has been
 saved...
 
 How do you figure the belt count is the same? The pumps are driven by
 electric motors. When I referred to pumps, that's plural. There is more
 than one
 oil pump and I don't know how many water pumps there may be because the
 technical descriptions of the engine are not detailed enough, yet.
 
 RLE
 
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Re: [MBZ] Beltless

2012-12-05 Thread Mitch Haley

Max Dillon wrote:

So, let me get this straight.  One belt drives the alternator.  That alternator 
provides the electricity to run the electric motors, which turn the oil pump, 
water pump, compressor and power steering pump.  And this saves horse power, 
converting torque into electricity and then back into torque again?  The number 
of belts has stayed the same, the number of electric motors has increased by 
four, so I don't think any weight has been saved.

I can see how selectively and temporarily removing loads when maximum 
acceleration is called for can make more power available to turn the driving 
wheels, but I don't see how this increases fuel economy.



1. Let us assume that the engineers want at least 50psi oil pressure at cruising 
speed, and that takes about 1/2 gpm. Let us also assume that a mechanical drive 
oil pump puts out 1.5gpm at that engine speed, and the pressure relief valve is 
set for 90psi. So the mechanical pump has to pump 1.5gpm at 90psi, while the 
electric one pumps .5gpm at 50psi. There's room for a large percentage savings 
in pump power.


2. A mechanical drive water pump has to pump enough water to cool under maximum 
cooling needs at all times, the thermostat controls how much actually goes 
through the engine. With our electric PWM drive water pump, we get rid of the 
thermostat and pump just enough water to cool the engine. I bet the savings are 
over 90% in the winter, and substantial in the summer except when you're 
climbing a hill with the A/C on or towing a heavy load.


3. A/C: by far the most efficient home A/C units are the 'inverter drive' 
compressors, they lose 5-10% converting AC line current to DC, then drive a DC 
compressor motor with PWM to run the compressor at exactly the needed speed to 
keep the house at the desired temperature. I'd expect it to save power in a car, 
too.


4. Power steering is the first thing that got converted to electric with the 
introduction of GM's Ecotec engines. GM claimed something like 1/2 mpg from 
getting rid of the engine driven hydraulic pump. Driving in a straight line, the 
power requirement for electric power steering is zero, and we spend most of our 
time going straight.


Mitch.


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Re: [MBZ] Beltless

2012-12-05 Thread Max Dillon
Mitch and Jim, thanks for trying to educate me.

Max Dillon
Charleston SC
'95 E300
'87 300TD
'73 Balboa 20
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Re: [MBZ] Beltless

2012-12-05 Thread RELNGSON
 ...So, let me get this straight.  One belt drives the alternator.  That 
 alternator provides the electricity to run the electric motors, which turn 
 the oil pump, water pump, compressor and power steering pump.  And this 
 saves horse power, converting torque into electricity and then back into 
 torque 
 again?  The number of belts has stayed the same, the number of electric 
 motors has increased by four, so I don't think any weight has been saved...
 
How do you figure the belt count is the same? The pumps are driven by 
electric motors. When I referred to pumps, that's plural. There is more than 
one 
oil pump and I don't know how many water pumps there may be because the 
technical descriptions of the engine are not detailed enough, yet.

RLE

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Re: [MBZ] beltless

2012-12-05 Thread RELNGSON
 ...Obviously because the _average_ load is much lower than the peak 
 supply that the mechanical-only is capable of supplying.
 Enough so that it more than pays for the efficiency losses due to the 
 double conversionThink of the oil pressure relief valves, for example. My 
 guess is the real savings are on water pump and cooling
 fan...
 
The electric cooling fans are up front with the radiators and oil cooler.
 
 ...But we still have cost, space, weight, and reliability issue to deal 
 with...
 
You are seriously underestimating Porsche's Engineering Department.

RLE
 
 
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Re: [MBZ] beltless

2012-12-05 Thread RELNGSON
 1. Let us assume that the engineers want at least 50psi oil pressure 
 at cruising
 speed, and that takes about 1/2 gpm. Let us also assume that a mechanical 
 drive
 oil pump puts out 1.5gpm at that engine speed, and the pressure relief 
 valve is
 set for 90psi. So the mechanical pump has to pump 1.5gpm at 90psi, while 
 the
 electric one pumps .5gpm at 50psi. There's room for a large percentage 
 savings
 in pump power...
 
Let us just throw all that out for this engine. All of it.

I recently read a too-short article (don't recall where for the moment) 
superficially explaining how these electric oil pumps operate in this 
application. After considerable testing and development, it has been
 
 2. A mechanical drive water pump has to pump enough water to cool under 
 maximum
 cooling needs at all times, the thermostat controls how much actually goes
 through the engine. With our electric PWM drive water pump, we get rid of 
 the
 thermostat and pump just enough water to cool the engine. I bet the 
 savings are
 over 90% in the winter, and substantial in the summer except when you're
 climbing a hill with the A/C on or towing a heavy load.
 
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[MBZ] Beltless, the rest of it

2012-12-05 Thread RELNGSON

  1. Let us assume that the engineers want at least 50psi oil pressure 
 at cruising
 speed, and that takes about 1/2 gpm. Let us also assume that a mechanical 
 drive
 oil pump puts out 1.5gpm at that engine speed, and the pressure relief 
 valve is
 set for 90psi. So the mechanical pump has to pump 1.5gpm at 90psi, while 
 the
 electric one pumps .5gpm at 50psi. There's room for a large percentage 
 savings
 in pump power...
 
 
Let us just throw all that out for this engine. All of it.

I recently read a too-short article (don't recall where for the moment) 
superficially explaining how these electric oil pumps operate in this 
application. After considerable testing and development, it has been discovered 
that 
the oil pressure and flow requirements for these engines (and others, 
presumably) varies considerably during various operational phases. So, you 
don't 
need 50psi all the time except when the engine is really working and most of 
the time it's less, sometimes a lot less, just maintaining the oil cushion 
in the bearings. Depending, I suppose on engine temp, manifold pressure, 
throttle position etc. all sending signals to the ECU which then varies the oil 
pressure by some quick change method. This was found to save power which 
eventually translates into economy. Since this is a dry-sump engine, the 
separate larger scavenge pumps operate at higher speeds because they pump 
mostly 
foam back into the tank.

 2. A mechanical drive water pump has to pump enough water to cool under 
 maximum
 cooling needs at all times, the thermostat controls how much actually goes
 through the engine. With our electric PWM drive water pump, we get rid of 
 the
 thermostat and pump just enough water to cool the engine. I bet the 
 savings are
 over 90% in the winter, and substantial in the summer except when you're
 climbing a hill with the A/C on or towing a heavy load...
 
The thermostats are now electronically variable (my C300 is this way) and 
the electric water pumps (back to the Porsche) move just enough water to 
maintain temps, working with the variable speed electric cooling fans. My C300 
has one big variable speed electric fan behind the radiator and nothing else. 
No aux fans any more.

The C-300's swash plate AC compressor (still belt driven but no clutch) 
pumps enough R-134 to cool the cabin and no more.

This is all progress and seems to be reliable.

RLE
 
 
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Re: [MBZ] Beltless

2012-12-04 Thread Michael Canfield
Other than aircraft and stationary engines I can't think of any.
Interesting question.

Mike
On Dec 3, 2012 7:57 PM, relng...@aol.com wrote:

  ..Hmm.  There are of course plenty of cars out there with chain-driven
  cams,
  and a few with gear-driven ones... but was an engine ever made with no
  belts at all?  I.e., all accessories chain- or gear- driven?  (Not
  counting
  motorcycle engines since they don't have any accessories to speak of.)..
 
 There are a few new cars with no belts.

 RLE
 
 
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Re: [MBZ] Beltless

2012-12-04 Thread Rich Thomas
I have seen fat guys with suspenders only because a belt slides down and 
does no good.  Although interestingly that is called Dunlop's disease, 
cause their bellies dunlopped over their belts.  Even a Dunlop belt 
would probably not work!  Or maybe it would...


--R

On 12/4/12 10:08 AM, Michael Canfield wrote:

Other than aircraft and stationary engines I can't think of any.
Interesting question.

Mike
On Dec 3, 2012 7:57 PM, relng...@aol.com wrote:


..Hmm.  There are of course plenty of cars out there with chain-driven
cams,
and a few with gear-driven ones... but was an engine ever made with no
belts at all?  I.e., all accessories chain- or gear- driven?  (Not
counting
motorcycle engines since they don't have any accessories to speak of.)..


There are a few new cars with no belts.

RLE



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Re: [MBZ] Beltless

2012-12-04 Thread RELNGSON
 ...Other than aircraft and stationary engines I can't think of any.
 Interesting question...
 
It's the coming thing and whether it's going to be limited to high end cars 
is the question.

The new Porsche direct injection 3.8 L 400 hp water cooled flat six in the 
991 has only one belt which drives the alternator.

The variable flow oil pumps (pressure and scavenge), variable flow water 
pumps and thermostats, power steering pump, and AC compressor (swash plate 
type) are all electric. Saves the hp to drive them thus improving fuel economy. 
Which trumps costs, apparently.

MB's new 5.5 550hp Twin-Turbo V-8 uses the same technology and I would bet 
Audi has jumped on the same bandwagon.

With that kind of power you can zip over to Costco in no time flat.

RLE
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Re: [MBZ] Beltless

2012-12-04 Thread tom savage
On Dec 4, 2012 10:07 PM, relng...@aol.com wrote:

  ...Other than aircraft and stationary engines I can't think of any.
  Interesting question...
 
 It's the coming thing and whether it's going to be limited to high end
cars
 is the question.

Isn't the Prius beltless?  I think the alternator is integrated with the
starter and everything else is electric. (I think...)

Maybe there's a belt in the CVT.

Tom
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Re: [MBZ] Beltless

2012-12-04 Thread Max Dillon
So, let me get this straight.  One belt drives the alternator.  That alternator 
provides the electricity to run the electric motors, which turn the oil pump, 
water pump, compressor and power steering pump.  And this saves horse power, 
converting torque into electricity and then back into torque again?  The number 
of belts has stayed the same, the number of electric motors has increased by 
four, so I don't think any weight has been saved.

I can see how selectively and temporarily removing loads when maximum 
acceleration is called for can make more power available to turn the driving 
wheels, but I don't see how this increases fuel economy.

Max Dillon
Charleston SC
'95 E300
'87 300TD
'73 Balboa 20

relng...@aol.com wrote:

 ...Other than aircraft and stationary engines I can't think of any.
 Interesting question...
 
It's the coming thing and whether it's going to be limited to high end cars 
is the question.

The new Porsche direct injection 3.8 L 400 hp water cooled flat six in the 
991 has only one belt which drives the alternator.

The variable flow oil pumps (pressure and scavenge), variable flow water 
pumps and thermostats, power steering pump, and AC compressor (swash plate 
type) are all electric. Saves the hp to drive them thus improving fuel 
economy. 
Which trumps costs, apparently.

MB's new 5.5 550hp Twin-Turbo V-8 uses the same technology and I would bet 
Audi has jumped on the same bandwagon.

With that kind of power you can zip over to Costco in no time flat.

RLE
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Re: [MBZ] Beltless

2012-12-03 Thread RELNGSON
 ..Hmm.  There are of course plenty of cars out there with chain-driven 
 cams,
 and a few with gear-driven ones... but was an engine ever made with no
 belts at all?  I.e., all accessories chain- or gear- driven?  (Not 
 counting
 motorcycle engines since they don't have any accessories to speak of.)..
 
There are a few new cars with no belts.

RLE
 
 
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Re: [MBZ] Beltless

2012-12-03 Thread Kaleb C. Striplin
Such as?

Sent from my iPhone

On Dec 3, 2012, at 6:57 PM, relng...@aol.com wrote:

 ..Hmm.  There are of course plenty of cars out there with chain-driven 
 cams,
 and a few with gear-driven ones... but was an engine ever made with no
 belts at all?  I.e., all accessories chain- or gear- driven?  (Not 
 counting
 motorcycle engines since they don't have any accessories to speak of.)..
 There are a few new cars with no belts.
 
 RLE
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Re: [MBZ] Beltless

2012-12-03 Thread dave walton
http://www.dieselpowermag.com/features/0810dp_2008_volkswagen_touareg_v10_tdi/viewall.html

VW diesel V10 Touareg. Uses gears. Might be a belt inside the thing
somewhere, but no external belts.

-Dave Walton

On Monday, December 3, 2012, wrote:

  ..Hmm.  There are of course plenty of cars out there with chain-driven
  cams,
  and a few with gear-driven ones... but was an engine ever made with no
  belts at all?  I.e., all accessories chain- or gear- driven?  (Not
  counting
  motorcycle engines since they don't have any accessories to speak of.)..
 
 There are a few new cars with no belts.

 RLE
 
 
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