Re: [MBZ] Differences between '82 and 84-85 OM617s?

2006-11-28 Thread Zeitgeist

Not sure if anyone's mentioned it yet, but the '85 Cal-spec OM617 sitting in
my garage (waiting for a vehicle) has a completely different intake and
exhaust manifold setup, so the downpipe would need to be modified, if run in
an earlier vehicle (or just swap over all those parts from the early car).


Casey
Olympia, WA
Biodiesel: I drive in a persistent vegetative state
'87 300TD intercooler/propane #22 0-60mph 7.3sec (220k)
'84 300D (218k)
Gashuffer:
'89 Vanagon Wolfsburg Edition (187K)
http://users.zhonka.net/zeitgeist/Misc/IMG_0171.JPG


[MBZ] Differences between '82 and 84-85 OM617s?

2006-11-27 Thread Steve MacSween
I have a *discussion* going on here with the shop that is doing the engine
replacement on my 1982 w126 SD.

I got an engine out of car I knew, slightly anyway, and drove once... an '85
w126 SD.

Now that the donor car has been delivered to them, the shop is saying they
can't stand by the original, quoted labour as they are going to have to
change over my manifold, engine mount brackets, and possibly even the pump
as the '85 has a 'later-generation' OM617 that 'has electronics'.

HUH. First I ever heard there was a difference between OM617s, any large
difference anyway, within the w126 series cars.

Someone enlighten me, please and thankee thankee.

-- 
Mac
Steve MacSween
Aylmer, Quebec (Canada)
Mercedes: '82 300sd / '82 240d (x2) / '60 220s







Re: [MBZ] Differences between '82 and 84-85 OM617s?

2006-11-27 Thread kevin kraly
I've heard that the '85 cars have different torque converters and a 
different sized crank to accommodate it.  Marshall WILL know for sure.  The 
'85 engine and tC should mate to your tranny though.  I'm surprised to hear 
of any electronics on an OM617.951, and one BIG attraction to these cars for 
me is the lack of computerization and, is this a word? 
overelectronicization.


Kevin in Hillsboro Oregon
1983 300SD 284K miles, Ursula who started promptly in 40 deg. temps when 
being moved into position for her seat replacements 





Re: [MBZ] Differences between '82 and 84-85 OM617s?

2006-11-27 Thread Tom Hargrave
1985 was a transition year  there will be differences in the pump if the
car uses electronic idle stabilization. I do know that there is a difference
in the transmission that the shop may not have considered. The nose piece on
the input shaft is a different size.  don't remember if the 85 is larger or
the 82 is larger. If the 85 is larger, you might have a problem because the
nose piece won't fit inside the crank pilot hole.

Thanks,
Tom Hargrave
www.kegkits.com
256-656-1924
 

-Original Message-
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]
On Behalf Of Steve MacSween
Sent: Sunday, November 26, 2006 11:13 PM
To: Mercedes List
Subject: [MBZ] Differences between '82 and 84-85 OM617s?

I have a *discussion* going on here with the shop that is doing the engine
replacement on my 1982 w126 SD.

I got an engine out of car I knew, slightly anyway, and drove once... an '85
w126 SD.

Now that the donor car has been delivered to them, the shop is saying they
can't stand by the original, quoted labour as they are going to have to
change over my manifold, engine mount brackets, and possibly even the pump
as the '85 has a 'later-generation' OM617 that 'has electronics'.

HUH. First I ever heard there was a difference between OM617s, any large
difference anyway, within the w126 series cars.

Someone enlighten me, please and thankee thankee.

-- 
Mac
Steve MacSween
Aylmer, Quebec (Canada)
Mercedes: '82 300sd / '82 240d (x2) / '60 220s





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Re: [MBZ] Differences between '82 and 84-85 OM617s?

2006-11-27 Thread Trampas
My 85 300SD has a rack position sensor in the injection pump, as I recall
this is used to control the EGR valve. I don't think it has any other
electronics other than the control of the EGR valve, which I have
disconnected. 

The intake manifold is different due to EGR valve but the one on the 85 can
still be used. 

I am not sure about the transmission and torque converter. 

The OM617 in the 300D and the OM617 in the 300SD have a few differences,
specifically I have noticed that the motor mount brackets are different and
the oil filter canister is different. The oil filter canister on the 300D
was designed for mechanical gauge while the 300SD has electronic. 

I have a 300D motor and transmission in a 500SEL W126. Of course I had to
change the transmission tail shaft, cut drive shaft and some other minor
modifications.

Trampas

-Original Message-
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]
On Behalf Of Tom Hargrave
Sent: Monday, November 27, 2006 2:01 AM
To: 'Mercedes Discussion List'
Subject: Re: [MBZ] Differences between '82 and 84-85 OM617s?

1985 was a transition year  there will be differences in the pump if the
car uses electronic idle stabilization. I do know that there is a difference
in the transmission that the shop may not have considered. The nose piece on
the input shaft is a different size.  don't remember if the 85 is larger or
the 82 is larger. If the 85 is larger, you might have a problem because the
nose piece won't fit inside the crank pilot hole.

Thanks,
Tom Hargrave
www.kegkits.com
256-656-1924
 

-Original Message-
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]
On Behalf Of Steve MacSween
Sent: Sunday, November 26, 2006 11:13 PM
To: Mercedes List
Subject: [MBZ] Differences between '82 and 84-85 OM617s?

I have a *discussion* going on here with the shop that is doing the engine
replacement on my 1982 w126 SD.

I got an engine out of car I knew, slightly anyway, and drove once... an '85
w126 SD.

Now that the donor car has been delivered to them, the shop is saying they
can't stand by the original, quoted labour as they are going to have to
change over my manifold, engine mount brackets, and possibly even the pump
as the '85 has a 'later-generation' OM617 that 'has electronics'.

HUH. First I ever heard there was a difference between OM617s, any large
difference anyway, within the w126 series cars.

Someone enlighten me, please and thankee thankee.

-- 
Mac
Steve MacSween
Aylmer, Quebec (Canada)
Mercedes: '82 300sd / '82 240d (x2) / '60 220s





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Re: [MBZ] Differences between '82 and 84-85 OM617s?

2006-11-27 Thread Marshall Booth

Steve MacSween wrote:

I have a *discussion* going on here with the shop that is doing the engine
replacement on my 1982 w126 SD.

I got an engine out of car I knew, slightly anyway, and drove once... an '85
w126 SD.

Now that the donor car has been delivered to them, the shop is saying they
can't stand by the original, quoted labour as they are going to have to
change over my manifold, engine mount brackets, and possibly even the pump
as the '85 has a 'later-generation' OM617 that 'has electronics'.

HUH. First I ever heard there was a difference between OM617s, any large
difference anyway, within the w126 series cars.

Someone enlighten me, please and thankee thankee.



The basic engine could be exchanged using parts from the '82 engine. 
Offhand I can't think of any problems, but I'm not doing the swap. There 
are differences in that the '85 used an engine speed sensor that was on 
the flywheel rather than the damper, but the damper sensor remained and 
could be hooked up to the tach circuitry on you car. The '85 engine 
could use either the '82 or 85 torque converter and transmission, but an 
'82 engine can't use the assembly from an '85. Some of the vacuum EGR 
control stuff id different, but they can just be disabled.


Marshall
--
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]



Re: [MBZ] Differences between '82 and 84-85 OM617s?

2006-11-27 Thread Marshall Booth

Tom Hargrave wrote:

1985 was a transition year  there will be differences in the pump if the
car uses electronic idle stabilization. I do know that there is a difference
in the transmission that the shop may not have considered. The nose piece on
the input shaft is a different size.  don't remember if the 85 is larger or
the 82 is larger. If the 85 is larger, you might have a problem because the
nose piece won't fit inside the crank pilot hole.


There is NO electronics for the engine idle control because there is NO 
engine idle control on OM617.96 engines. The electronics for the AC 
system is different, but that isn't related to the engine other than 
that the compressor is attached TO the engine.


The wiring harness MAY be different, but it's usual to use the wiring 
harness of your car - NOT the donor car!


Marshall
--
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]



Re: [MBZ] Differences between '82 and 84-85 OM617s?

2006-11-27 Thread Tom Hargrave
Marshall,

Thanks for the correction, I owned an 85 but I've owned so many diesels that
I don't remember which have electronic idle stabilization  which do not. My
87 300SDL does have electronic idle stabilization.

Thanks,
Tom Hargrave
www.kegkits.com
256-656-1924
 

-Original Message-
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]
On Behalf Of Marshall Booth
Sent: Monday, November 27, 2006 7:34 AM
To: Mercedes Discussion List
Subject: Re: [MBZ] Differences between '82 and 84-85 OM617s?

Tom Hargrave wrote:
 1985 was a transition year  there will be differences in the pump if the
 car uses electronic idle stabilization. I do know that there is a
difference
 in the transmission that the shop may not have considered. The nose piece
on
 the input shaft is a different size.  don't remember if the 85 is larger
or
 the 82 is larger. If the 85 is larger, you might have a problem because
the
 nose piece won't fit inside the crank pilot hole.

There is NO electronics for the engine idle control because there is NO 
engine idle control on OM617.96 engines. The electronics for the AC 
system is different, but that isn't related to the engine other than 
that the compressor is attached TO the engine.

The wiring harness MAY be different, but it's usual to use the wiring 
harness of your car - NOT the donor car!

Marshall
-- 
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]

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Re: [MBZ] Differences between '82 and 84-85 OM617s?

2006-11-27 Thread Kaleb C. Striplin
The 85 will work just fine, unless its a california version you wont 
have to change the manifold.  Motor mount arms are the same.  The IP is 
different although it should work fine.  You will have to swap in the 
whole engine and trans together from the 85 though as I dont think the 
old style trans will work with the 85 engine.  Only other real 
difference is the 85 doesnt have the vacuum switches on top of the valve 
cover, instead it has an electric switch to control EGR.  Thats all easy 
to swap over.  Just mount your vacuum switches to the 85 valve cover. 
Oh yea, the tach drive is different, the 85 gets its signal off the bell 
housing.  The 82 off the crank.  The 85 engine should still have the 
sensor there so that shouldnt be a problem.


Steve MacSween wrote:


I have a *discussion* going on here with the shop that is doing the engine
replacement on my 1982 w126 SD.

I got an engine out of car I knew, slightly anyway, and drove once... an '85
w126 SD.

Now that the donor car has been delivered to them, the shop is saying they
can't stand by the original, quoted labour as they are going to have to
change over my manifold, engine mount brackets, and possibly even the pump
as the '85 has a 'later-generation' OM617 that 'has electronics'.

HUH. First I ever heard there was a difference between OM617s, any large
difference anyway, within the w126 series cars.

Someone enlighten me, please and thankee thankee.



--
Kaleb C. Striplin/Claremore, OK
 91 300D 2.5 Turbo, 90 420SEL, 89 560SEL, 87 300SDL,
 87 300SDL #2, 85 380SE 5.0 Euro, 84 190D 2.2,
 84 190D 2.2 #2, 81 240D, 76 240D, 76 300D, 72 250C, 69 250
http://www.striplin.net



Re: [MBZ] Differences between '82 and 84-85 OM617s?

2006-11-27 Thread andrew strasfogel

We have an 83 300TD and an 85 300TD.  Due to transmission differences, the
VACUUM systems are radically different, as displayed under the hood.  The
plastic lines are a veritable tangle of spaghetti in the 85 compared to the
relatively simple 83 configuration.  I don't know how this would affect
engine swapping in the two model year 123 cars.

On 11/27/06, Kaleb C. Striplin [EMAIL PROTECTED] wrote:


The 85 will work just fine, unless its a california version you wont
have to change the manifold.  Motor mount arms are the same.  The IP is
different although it should work fine.  You will have to swap in the
whole engine and trans together from the 85 though as I dont think the
old style trans will work with the 85 engine.  Only other real
difference is the 85 doesnt have the vacuum switches on top of the valve
cover, instead it has an electric switch to control EGR.  Thats all easy
to swap over.  Just mount your vacuum switches to the 85 valve cover.
Oh yea, the tach drive is different, the 85 gets its signal off the bell
housing.  The 82 off the crank.  The 85 engine should still have the
sensor there so that shouldnt be a problem.

Steve MacSween wrote:

 I have a *discussion* going on here with the shop that is doing the
engine
 replacement on my 1982 w126 SD.

 I got an engine out of car I knew, slightly anyway, and drove once... an
'85
 w126 SD.

 Now that the donor car has been delivered to them, the shop is saying
they
 can't stand by the original, quoted labour as they are going to have to
 change over my manifold, engine mount brackets, and possibly even the
pump
 as the '85 has a 'later-generation' OM617 that 'has electronics'.

 HUH. First I ever heard there was a difference between OM617s, any large
 difference anyway, within the w126 series cars.

 Someone enlighten me, please and thankee thankee.


--
Kaleb C. Striplin/Claremore, OK
91 300D 2.5 Turbo, 90 420SEL, 89 560SEL, 87 300SDL,
87 300SDL #2, 85 380SE 5.0 Euro, 84 190D 2.2,
84 190D 2.2 #2, 81 240D, 76 240D, 76 300D, 72 250C, 69 250
http://www.striplin.net

___
http://www.okiebenz.com
For new parts see official list sponsor: http://www.buymbparts.com/
For used parts email [EMAIL PROTECTED]

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Re: [MBZ] Differences between '82 and 84-85 OM617s?

2006-11-27 Thread Marshall Booth

Kaleb C. Striplin wrote:
The 85 will work just fine, unless its a california version you wont 
have to change the manifold.  Motor mount arms are the same.  The IP is 
different although it should work fine.  You will have to swap in the 
whole engine and trans together from the 85 though as I dont think the 
old style trans will work with the 85 engine.  Only other real 
difference is the 85 doesnt have the vacuum switches on top of the valve 
cover, instead it has an electric switch to control EGR.  Thats all easy 
to swap over.  Just mount your vacuum switches to the 85 valve cover. 
Oh yea, the tach drive is different, the 85 gets its signal off the bell 
housing.  The 82 off the crank.  The 85 engine should still have the 
sensor there so that shouldnt be a problem.


Old transmission will work with '85 engine, but an '85 transmission and 
converter can't go onto an older engine.


Marshall
--
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]



Re: [MBZ] Differences between '82 and 84-85 OM617s?

2006-11-27 Thread Marshall Booth

andrew strasfogel wrote:

We have an 83 300TD and an 85 300TD.  Due to transmission differences, the
VACUUM systems are radically different, as displayed under the hood.  The
plastic lines are a veritable tangle of spaghetti in the 85 compared to the
relatively simple 83 configuration.  I don't know how this would affect
engine swapping in the two model year 123 cars.


The primary difference is with the vacuum control of the EGR - NOT the 
transmission. If you disable the EGR then there is NO problem.


Marshall
--
Marshall Booth Ph.D.
Ass't Prof. (ret.)
Univ of Pittsburgh School of Medicine
[EMAIL PROTECTED]



Re: [MBZ] Differences between '82 and 84-85 OM617s?

2006-11-27 Thread Kaleb C. Striplin

got ya

Marshall Booth wrote:

Kaleb C. Striplin wrote:

The 85 will work just fine, unless its a california version you wont 
have to change the manifold.  Motor mount arms are the same.  The IP is 
different although it should work fine.  You will have to swap in the 
whole engine and trans together from the 85 though as I dont think the 
old style trans will work with the 85 engine.  Only other real 
difference is the 85 doesnt have the vacuum switches on top of the valve 
cover, instead it has an electric switch to control EGR.  Thats all easy 
to swap over.  Just mount your vacuum switches to the 85 valve cover. 
Oh yea, the tach drive is different, the 85 gets its signal off the bell 
housing.  The 82 off the crank.  The 85 engine should still have the 
sensor there so that shouldnt be a problem.



Old transmission will work with '85 engine, but an '85 transmission and 
converter can't go onto an older engine.


Marshall


--
Kaleb C. Striplin/Claremore, OK
 91 300D 2.5 Turbo, 90 420SEL, 89 560SEL, 87 300SDL,
 87 300SDL #2, 85 380SE 5.0 Euro, 84 190D 2.2,
 84 190D 2.2 #2, 81 240D, 76 240D, 76 300D, 72 250C, 69 250
http://www.striplin.net