RE: Re: [ql-users] Making PCBs (was Q40/Q60/??? Ultra IO card)

2002-01-14 Thread Ian . Pine

Thanks for all the information that's been posted in response to mine 
and others' questions on this subject.  I've certainly learned a lot 
that I never knew before.

Even though soldering all those wires onto veroboard is so tedious, 
especially when trying to pick up where you left of if you can't 
complete the job in one session (I usually write a list of connections 
to tick off as I do them, but invariably get engrossed and do a whole 
bunch without ticking them off), it's probably the easiest way with 
just primitive gear - as long as they keep making ICs in DIL packages...

I'm largely ignorant of the analogue side of circuit design - induction 
effects (which I hadn't even considered until I read it here), input  
output capacitance (info you see in the DC Characteristics tables of 
the datasheets).  I'm surprised my spaghetti-heaps of wires and ICs 
work at all as I just connect up the logic and leave the rest to luck 
(I do remember to use decoupling capacitors though).

I like Peter's idea of a tutorial on building Q40 add-ons.  I'd like it 
to be in QL Today though  :o)

Ian.

P.S.  I've been getting more and more disappointed with Maplin, who 
have been steadily discontinuing their lines of older ICs.  They now 
only supply microcontrollers, a very limited range of SRAM up to 128k x 
8 and the range of crystals and crystal oscillators is seriously 
depleted.
RS Components (www.rswww.com) still carries a broad range including 
many of the old 8 bit MPUs and peripheral chips, sourced from OKI. 



 

 -Original Message-
 From: tony 
 Sent: 11 January 2002 18:31
 To: ql-users
 Cc: tony
 Subject: Re: [ql-users] Making PCBs (was Q40/Q60/??? Ultra IO card)
 
 
 On  Fri, 11 Jan 2002 at 12:44:08,   wrote:
 (ref: Hb5f11cf080d.1010753047.ln4p1327.ldn.swissbank.com@MHS)
 
 What equipment do you use to apply the etch-resist pattern to the
 boards, etch them, and then bond them together?
 
 Is it all very expensive for a hobbyist to produce one-off boards for
 experiments  prototypes? (Probably nothing as complicated as a Q40
 board.) In comparison to, say, the cost of digital photography with
 film scanner, A3 printer, software, consumables?
 
 (Probably another stupid question from an ignoramus)
 I didn't - this was done outside.  One simply sends them plotter files
 etc and they do it all from that.
 
 My one offs are breadboards.  The sH was a sight to behold, but worked
 incredibly well.
 
 I know Stuart Honeyball produced some commercial boards but printing
 direct onto special film.
 
 How?  He didn't have a laser printer at the time and I did 
 them for him
 (8-)#
 
 It apparently worked very well, but there is loss of quality. 
  No chance
 of .5mm romdisq type pitches by this method.
 
 -- 
QBBS (QL fido BBS 2:257/67) +44(0)1442-828255
 mailto:[EMAIL PROTECTED] http://www.firshman.demon.co.uk
 Voice: +44(0)1442-828254  Fax: +44(0)1442-828255
   TF Services, 29 Longfield Road, TRING, Herts, HP23 4DG
 


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RE: Re: [ql-users] Making PCBs (was Q40/Q60/??? Ultra IO card)

2002-01-11 Thread Ian . Pine

What equipment do you use to apply the etch-resist pattern to the 
boards, etch them, and then bond them together?

Is it all very expensive for a hobbyist to produce one-off boards for 
experiments  prototypes? (Probably nothing as complicated as a Q40 
board.) In comparison to, say, the cost of digital photography with 
film scanner, A3 printer, software, consumables?

(Probably another stupid question from an ignoramus)

Ian.

 -Original Message-
 From: tony 
 Sent: 11 January 2002 12:23
 To: ql-users
 Cc: tony
 Subject: Re: [ql-users] Q40/Q60/??? Ultra IO card
 
 
 
 
  -Original Message-
  From: Norman.Dunbar
  Sent: 11 January 2002 11:29
  To: ql-users
  Cc: Norman.Dunbar
  Subject: RE: [ql-users] Q40/Q60/??? Ultra IO card
 
 
  Silly question from a hardware ignoramus :
 
  what is a 6 layer (or 4 layer) board ?
  I suspect it is to do with the track layour, but all the
  boards I ever used
  were 'double sided' = 2 layer ???
 
 Yes.
 Nasta will give the definitive reply of course - on one screen please.
 Last time I said this to Nasta, he said he was working on an 1800 x
 something screen - (8-)#
 
 I did my first 4 layer with Mplane, mainly for an inner 'ground plane'
 and a power layer - ie only etch away around vias (layer connections)
 and holes.  Often the ground plane is there simply to reduce 
 noise, but
 it makes it easy to provide the necessary higher current capacity and
 avoid voltage drops etc.
 
 However I found I needed to use the +5V layer for some signal lines as
 there was simply no room on outer layers.
 
 If a lot of signal layers are internal it nicely hides the pcb design
 from hackers (8-)#  It makes design debugging (at pcb design 
 stage) far
 more difficult.  Until we get _real_ 3D monitors, separation is by
 colour only - not easy.
 A hologram screen would be very nice.
 
 -- 
QBBS (QL fido BBS 2:257/67) +44(0)1442-828255
 mailto:[EMAIL PROTECTED] http://www.firshman.demon.co.uk
 Voice: +44(0)1442-828254  Fax: +44(0)1442-828255
   TF Services, 29 Longfield Road, TRING, Herts, HP23 4DG
 


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as information could be intercepted, corrupted, lost, destroyed, 
arrive late or incomplete, or contain viruses.  The sender therefore 
does not accept liability for any errors or omissions in the contents 
of this message which arise as a result of e-mail transmission.  If 
verification is required please request a hard-copy version.  This 
message is provided for informational purposes and should not be 
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RE: Re: [ql-users] Making PCBs (was Q40/Q60/??? Ultra IO card)

2002-01-11 Thread ZN

On 1/11/02 at 12:44 PM [EMAIL PROTECTED] wrote:

What equipment do you use to apply the etch-resist pattern to the 
boards, etch them, and then bond them together?
Is it all very expensive for a hobbyist to produce one-off boards for 
experiments  prototypes?

The real problem is the thru-hole plating, the chemistry is 'interesting'
not to mention expensive. Apart from that, single or two layer non-plated
can be made quite cheaply and VERY precisely.
I used to do that a lot - and would still be doing it if only I could find
a source of highly concentrated hydrogen perxide and not immediately be
branded suspicios with terrorist overtones.
You can get blank boards that have the photo-resist pre-applied. Film can
be produced using drafting transparency and a laser printer. For very fine
geometry boards 600DPI is a must and you have to experiment because passing
the papaer through the printer changes the dimensions. Fortunately, most
PCB design programs have the capability to enter correction factors. I have
done hundreds of boards this way, some with tracks and spacings down to
8/1000 - more than good enough for even the smallest SMD components.
Laminating could be a problem, but it is not insurmountable, especially for
small boards. It is DIRTY though :-(

Nasta