[Quantum Owners] Re: 2+2 Clutch adjustment

2012-05-28 Thread Dave English
I've had a similar problem with the clutch on my 2+2 over the years.
My current working solution is to modify the auto adjustment quadrant
to increase the distance from the pivot to the cable, thus increasing
the amount of cable moved when pushing the pedal.
This modification consists of 4 countersunk 15mm bolts (about M6 I
think) going through the quadrant and refitting the cable over the
bolts.

As this problem shouldn't exist anyway, I did a little delving into
the root cause. The most popular theory is the pressure fingers on the
clutch cover softening over time and not releasing the clutch
properly. I haven't changed the clutch cover on mine at all, not even
on build (in '93), so this makes sense to me.

Dave English

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RE: [Quantum Owners] 2+2 Clutch adjustment

2012-05-28 Thread Chris Fairlie
QSC Stourbridge recommended replacing the MK2 Fiesta quadrant with a MK3
Escort quadrant because the channel is shallower. Effectively this makes the
cable shorter.

-Original Message-
From: quantumowners@googlegroups.com [mailto:quantumowners@googlegroups.com]
On Behalf Of Jim Hearne
Sent: 27 May 2012 20:48
To: quantumowners@googlegroups.com
Subject: Re: [Quantum Owners] 2+2 Clutch adjustment

When you were removing and refitting the cable were you holding the pedal up
against the stop to release the pawl ?
When you refit the cable you need to also hold it against the stop and pull
the quadrant right round to reset it.

The tab shouldn't need modifiying on a Quantum but some of the build manuals
do mention putting spacing washers behind the pedal box and making sure you
don't have thick carpet and soundproofing behind the clutch pedal as it can
stop the auto adjust working if the pedal hits the bulkhead.

Jim


On 27/05/2012 20:10, Dave C wrote:
 Don't know if this is of any use to anyone or if anyone would care to
 comment but have had some clutch pedal issues recently with the bite
 point being very low and possibly not fully disengagingwere
 advised to change the auto adjust quadrant and pawl and were given a
 new oneon removing the pedal box, couldn't find anything wrong
 with the old one but changed it anyway but did notice that the cable
 radius in the quadrant was smaller.anyway, fitted the new one and
 tested it without noticing much difference but when out the following
 day, new adjuster failed completely and clutch wouldn't disengage at
 allkept having to fiddle with the adjuster to get it to stay in.
 Decided to investigate a bit more with a view to trying to bodge some
 kind of manual adjustment but on re-fitting the old bits and having a
 look at what was going on decided it was worth trying to change the
 point where the auto adjust operates by filing the tab that knocks out
 the pawl as it looked like it had already been hacked previously.
 Took a couple of mm off the tab and stop which effectivly means the
 pedal comes up a bit higher (now to the same height as the brake
 pedal)net result when re-fitted is that the bite point is now a
 bit higher than it was which was the object of the exercise and gears
 seem to engage better, presumably because the clutch is now fully
 disengaging.
 Does anyone have any commentsis it normal or necessary to modify
 the adjustment point tab


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Owners Club nor the individuals associated with the Quantum Owners Club or
in the preparation of the above information shall have any liability to any
person or entity with respect to liability, loss, or damage caused or
alleged to be caused directly or indirectly by the instructions contained
within this or related message(s).


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Club nor the individuals associated with the Quantum Owners Club or in the 
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entity with respect to liability, loss, or damage caused or alleged to be 
caused directly or indirectly by the instructions contained within this or 
related message(s).


[Quantum Owners] Re: 2+2 Clutch adjustment

2012-05-28 Thread Dave C
Chris
Already had the larger radius quadrant fittedit was the
replacement one (now junked in favour of the original) that resulted
in complete failurewhilst the larger rad one does make the cable
shorter, more importantly, it gives more travel of the cable for a
given pedal movement.
End of the day, the bite point is just very lowwhether this is due
to a problem with the clutch itself or the pedal box as it's fitted to
the Quantum I don't know but I suspect the latter as it seems like a
very common problem.
I think that the pedal is actually bottoming out on the carpet but I
can't really see if it's hitting the floor before it hits the stop on
the pedal box but if so then that would certainly explain it
(different floor shape in the Quantum to the Fiesta maybe?)
Anyway, filing the adjustment point tab on the pedalbox seems to have
done the job



On May 28, 7:58 am, Chris Fairlie chris.fair...@btconnect.com
wrote:
 QSC Stourbridge recommended replacing the MK2 Fiesta quadrant with a MK3
 Escort quadrant because the channel is shallower. Effectively this makes the
 cable shorter.



 -Original Message-
 From: quantumowners@googlegroups.com [mailto:quantumowners@googlegroups.com]

 On Behalf Of Jim Hearne
 Sent: 27 May 2012 20:48
 To: quantumowners@googlegroups.com
 Subject: Re: [Quantum Owners] 2+2 Clutch adjustment

 When you were removing and refitting the cable were you holding the pedal up
 against the stop to release the pawl ?
 When you refit the cable you need to also hold it against the stop and pull
 the quadrant right round to reset it.

 The tab shouldn't need modifiying on a Quantum but some of the build manuals
 do mention putting spacing washers behind the pedal box and making sure you
 don't have thick carpet and soundproofing behind the clutch pedal as it can
 stop the auto adjust working if the pedal hits the bulkhead.

 Jim

 On 27/05/2012 20:10, Dave C wrote:
  Don't know if this is of any use to anyone or if anyone would care to
  comment but have had some clutch pedal issues recently with the bite
  point being very low and possibly not fully disengagingwere
  advised to change the auto adjust quadrant and pawl and were given a
  new oneon removing the pedal box, couldn't find anything wrong
  with the old one but changed it anyway but did notice that the cable
  radius in the quadrant was smaller.anyway, fitted the new one and
  tested it without noticing much difference but when out the following
  day, new adjuster failed completely and clutch wouldn't disengage at
  allkept having to fiddle with the adjuster to get it to stay in.
  Decided to investigate a bit more with a view to trying to bodge some
  kind of manual adjustment but on re-fitting the old bits and having a
  look at what was going on decided it was worth trying to change the
  point where the auto adjust operates by filing the tab that knocks out
  the pawl as it looked like it had already been hacked previously.
  Took a couple of mm off the tab and stop which effectivly means the
  pedal comes up a bit higher (now to the same height as the brake
  pedal)net result when re-fitted is that the bite point is now a
  bit higher than it was which was the object of the exercise and gears
  seem to engage better, presumably because the clutch is now fully
  disengaging.
  Does anyone have any commentsis it normal or necessary to modify
  the adjustment point tab

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 basis, without warranty or the implication thereof. Neither the Quantum
 Owners Club nor the individuals associated with the Quantum Owners Club or
 in the preparation of the above information shall have any liability to any
 person or entity with respect to liability, loss, or damage caused or
 alleged to be caused directly or indirectly by the instructions contained
 within this or related message(s).- Hide quoted text -

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