Re: [TANKS] Remote Triggering - R/C MOSFET switch works fine

2014-10-10 Thread Joe Sommer

On Thursday, October 9, 2014 9:23:34 AM UTC-4, Frank Pittelli wrote:

 Agreed. I would never drive an inductive load directly with an 
 opto-isolator.  Fortunately, there are plenty of cheap FETs with 
 built-in protection now that can be used. 


I disagree.  I always use an opto-isolator between a microprocessor
that reads RC servo signals and an inductive load.  The opto-isolator 
protects the microprocessor from nasty inductive spikes.

1)  small inductive loads (150 mA steady-state current)
Drive the LED side of the opto-isolator with the microprocessor.
The Darlington side can safely drive a small inductive load directly.

2)  medium inductive load (2 A steady-state current)
Drive the LED side of the opto-isolator with the microprocessor.
Use the Darlington side to drive a BJT or MOSFET for the load.

3)  large inductive loads (40 A steady-state current)
Drive the LED side of a solid-state relay (SSR = big ass opto-isolator) 
with the microprocessor.
The SSR output is a very large MOSFET with heat sinks that can drive the 
load.

Driving an FET directly from the microprocessor does not
protect it from large inductive spikes because there must
be a common connection between the microprocessor GND, 
the FET source pin and low-side power for the load.

Joe


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Re: [TANKS] Remote Triggering - R/C MOSFET switch works fine

2014-10-10 Thread isaac goldman
Opto-isolators are slow to switch on and off. Darlington pairs are slow to
switch on, and even slower to switch off. This results in a system thats
slow to switch off, so by extension right as the inductor is kicking a huge
current spike down to it, the opto-isolator is least equipped to handle it,
being somewhere in the active region with high resistance. This also makes
them unsuitable for driving the gate of a mosfet by the way, which is a
capacitive load.

In cases 2 and 3, you just drive an N mosfet directly. Heck, in all cases
you just drive an NFET. I dont understand why anyone uses an SSR these
days, when 200 amp mosfets can be had for 3$ each. Mosfets are cheaper,
faster, and can handle more current safely.

For your circuit to work, there must be a common ground. Ultimately the
ground on your micro-controller and your load meet up no matter what you
do. If you use an N mosfet, then the mosfet is on the low side of the load.
I dont understand your reasoning for why you dont just drive the load off a
mosfet.

On Fri, Oct 10, 2014 at 7:44 AM, Joe Sommer anvil...@comcast.net wrote:


 On Thursday, October 9, 2014 9:23:34 AM UTC-4, Frank Pittelli wrote:

 Agreed. I would never drive an inductive load directly with an
 opto-isolator.  Fortunately, there are plenty of cheap FETs with
 built-in protection now that can be used.


 I disagree.  I always use an opto-isolator between a microprocessor
 that reads RC servo signals and an inductive load.  The opto-isolator
 protects the microprocessor from nasty inductive spikes.

 1)  small inductive loads (150 mA steady-state current)
 Drive the LED side of the opto-isolator with the microprocessor.
 The Darlington side can safely drive a small inductive load directly.

 2)  medium inductive load (2 A steady-state current)
 Drive the LED side of the opto-isolator with the microprocessor.
 Use the Darlington side to drive a BJT or MOSFET for the load.

 3)  large inductive loads (40 A steady-state current)
 Drive the LED side of a solid-state relay (SSR = big ass opto-isolator)
 with the microprocessor.
 The SSR output is a very large MOSFET with heat sinks that can drive the
 load.

 Driving an FET directly from the microprocessor does not
 protect it from large inductive spikes because there must
 be a common connection between the microprocessor GND,
 the FET source pin and low-side power for the load.

 Joe


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Re: [TANKS] Remote Triggering - R/C MOSFET switch works fine

2014-10-10 Thread TyngTech
What one of you E Guru's need to come up with is an R/C triggered circuit 
that can directly fire the solenoid in a typical e-marker.  This bypasses 
the marker trigger board altogether.   Loic's first combat tank had such a 
circuit but it had the nasty habit of firing when power was turned off.  It 
was some sort of capacitor discharge circuit.

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RE: [TANKS] Remote Triggering - R/C MOSFET switch works fine

2014-10-10 Thread loic Anthian
And this will be resolved when we have the “Hero” controller which will replace 
a LOT of features, like the pico switches, Marker onboard circuits, and 9V 
feeds to the Marker, Laser. In addition, it will be run by a PS2 controller 
which brings lots more capabilities, buttons and triggers.

 

‘Cross the Road Electronics’ is at the forefront of the Robotic world, but they 
are now very busy with some production schedule. They will work again on the 
Hero by late 2014.

 

Cheers from Utah… can’t wait to cross aim with you guys in a couple of weeks!

Loic

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attachment: Loic Anthian.vcf

Re: [TANKS] Remote Triggering - R/C MOSFET switch works fine

2014-10-10 Thread Mike Lyons
I tested the solution described below (4.2) today and it didn't work as 
expected ... but I believe it's a viable solution.
Whaaa  Stay tuned.

I built a Pololu R/C Switch with Digital Output.
The process was almost identical to the previous one for the Pololu MOSFET 
switch,
except I needed two 2-position screw terminals as the two connections I 
needed were not adjacent.
On the upside if I ever want to know the GOOD state and/or tap into the VCC 
it's ready to go.

I turned on the marker power and my remote controller.
When I turned on the power to the receiver (which also powers the switch 
board) the marker immediately fired.
The switch board blinked its LED briefly about once a second as specified.
I pressed the FIRE button on my controller and the switch board LED stayed 
on as specified while the button was pressed but the marker didn't fire.
I pressed the manual trigger on the marker and it fired once, but didn't 
fire one subsequent presses.
I pressed the FIRE button on my controller a few times and nothing.
I pressed the manual trigger and again it fired once but no more.

After scratching my head I realized the problem and a potential solution.

Challenge: Explain the problem.  Hint:  All you need to know is in this 
discussion thread over the last few days.
Advanced challenge #1: Devise a diagnostic procedure using the existing 
setup to confirm your theory.
Advanced challenge #2: Propose a solution using the existing hardware.
Principals of Tri-Pact are not eligible to enter.


On Wednesday, October 8, 2014 5:48:33 PM UTC-4, Mike Lyons wrote:

 ... 

4.1  Connect the output of a logic-level device (examples in 4 above) to 
 the high side of the trigger,
 and the ground of the device to the marker ground (the low side of the 
 trigger would be convenient).
 ...


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Re: [TANKS] Remote Triggering - R/C digital switch works fine ... I think!

2014-10-10 Thread Mike Lyons
I tested the solution described below (4.2) today and it didn't work as 
expected ... but I believe it's a viable solution.
Whaaa  Stay tuned.

I built a Pololu R/C Switch with Digital Output.
The process was almost identical to the previous one for the Pololu MOSFET 
switch,
except I needed two 2-position screw terminals as the two connections I 
needed were not adjacent.
On the upside if I ever want to know the GOOD state and/or tap into the VCC 
it's ready to go.

I turned on the marker power and my remote controller.
When I turned on the power to the receiver (which also powers the switch 
board) the marker immediately fired.
The switch board blinked its LED briefly about once a second as specified.
I pressed the FIRE button on my controller and the switch board LED stayed 
on as specified while the button was pressed but the marker didn't fire.
I pressed the manual trigger on the marker and it fired once, but didn't 
fire one subsequent presses.
I pressed the FIRE button on my controller a few times and nothing.
I pressed the manual trigger and again it fired once but no more.

After scratching my head I realized the problem and a potential solution.

Challenge: Explain the problem.  Hint:  All you need to know is in this 
discussion thread over the last few days.
Advanced challenge #1: Devise a diagnostic procedure using the existing 
setup to confirm your theory.
Advanced challenge #2: Propose a solution using the existing hardware.
Principals of Tri-Pact are not eligible to enter.


On Wednesday, October 8, 2014 5:48:33 PM UTC-4, Mike Lyons wrote:

 ... 

4.1  Connect the output of a logic-level device (examples in 4 above) to 
 the high side of the trigger,
 and the ground of the device to the marker ground (the low side of the 
 trigger would be convenient).
 ...



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Re: [TANKS] Remote Triggering - R/C MOSFET switch works fine

2014-10-10 Thread Frank Pittelli
Not only has it already been built, but that circuit was battle-tested 
in the SU100, Patton and Semovente during the last battle.  The board 
connects to the R/C receiver and directly drives the marker solenoid, as 
I explained in previous posts, exactly like an e-trigger.


It even has a feature that allows you to restrict your firing rate to 
one shot every N seconds.  I added that feature so that we can conduct 
the Doug Experiment one battle to see how reduced firing rates affect 
the game.


On 10/10/2014 10:50 AM, TyngTech wrote:

What one of you E Guru's need to come up with is an R/C triggered
circuit that can directly fire the solenoid in a typical e-marker. This
bypasses the marker trigger board altogether. Loic's first combat tank
had such a circuit but it had the nasty habit of firing when power was
turned off. It was some sort of capacitor discharge circuit.


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Re: [TANKS] Remote Triggering - R/C digital switch works fine ... I think!

2014-10-10 Thread Mike Lyons
oops ... the above should read I tested the solution described below 
(4.1) not (4.2).




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Re: [TANKS] Remote Triggering - R/C MOSFET switch works fine

2014-10-10 Thread Joe Sommer


On Friday, October 10, 2014 8:21:21 AM UTC-4, True North Armouries wrote:

 I dont understand why anyone uses an SSR these days, when 200 amp mosfets 
 can be had for 3$ each.


Build some high current drivers.  Be certain to mount hefty heat sinks.  
Report back after you have fried a few.
 

 For your circuit to work, there must be a common ground. Ultimately the 
 ground on your micro-controller and your load meet up no matter what you do.


Incorrect - the GND on your microprocessor and the low-side power 
for your load are NOT connected when you use an opto-isolator or SSR.


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Re: [TANKS] Remote Triggering - R/C MOSFET switch works fine

2014-10-10 Thread isaac goldman
The ground on the MCU and the low side dont connect to the same place
through what black magic? Or are you lugging a second battery around? That
sounds like a waste of space, and an additional thing to fail or
malfunction at the wrong moment.

I have built high current drivers, and I have yet to blow one or see one
blow from an over-current. The one im designing for my tank even has closed
loop current monitoring for additional protection. Actually come to think
of it, SSRs are so inefficient and slow compared to mosfets I suspect for
any power level you could affordably use an SSR, you would need very little
heat sinking if any.

On Fri, Oct 10, 2014 at 2:00 PM, Joe Sommer anvil...@comcast.net wrote:



 On Friday, October 10, 2014 8:21:21 AM UTC-4, True North Armouries wrote:

 I dont understand why anyone uses an SSR these days, when 200 amp mosfets
 can be had for 3$ each.


 Build some high current drivers.  Be certain to mount hefty heat sinks.
 Report back after you have fried a few.


 For your circuit to work, there must be a common ground. Ultimately the
 ground on your micro-controller and your load meet up no matter what you do.


 Incorrect - the GND on your microprocessor and the low-side power
 for your load are NOT connected when you use an opto-isolator or SSR.


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Re: [TANKS] Remote Triggering - R/C MOSFET switch works fine

2014-10-10 Thread Mike Lyons
The logic device has a small battery of its own, or is using the R/C 
receiver's battery.  4 x AAs work for me.

The motor switched by the SSR (or whatever) has its own big fat battery. 
 12 V SLA or similar looks good.

The two sides are isolated by the SSR (or whatever).


On Friday, October 10, 2014 4:15:19 PM UTC-4, True North Armouries wrote:

 The ground on the MCU and the low side dont connect to the same place 
 through what black magic? Or are you lugging a second battery around? That 
 sounds like a waste of space, and an additional thing to fail or 
 malfunction at the wrong moment.
 ...

 

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[TANKS] 25 Pounder Upgrades for the Next Battle

2014-10-10 Thread Caleb Smith
Over the last month or so I've upgraded, rebuilt, and strengthened several 
parts of the Quarter Pounder.  I thought it advisable to disclose the 
changes to the possible enemy to reduce the possibility of having too much 
of an advantage over them.

Upgrade one:  New barrel  
I during the last battle, I found the stock barrel to be accurate at close 
range, but longer range shots seemed to be sporadic.  So after doing some 
homework I decided that a 32 Degrees Night Stick was a good choice.  So 
far, no testing has taken place, but everywhere I read their accuracy is 
said to be up there with much higher end barrels.

Upgrade two: New Actuator
Not exactly an upgrade, more like a forced upgrade.  The old actuator got 
fried, so I needed a replacement.

Rebuild one: Elevate
During the Quarter Pounder's quick build, I found that building the arms 
and lever for the elevate out of wood was the easiest choice.  I was told 
that this setup should be replaced with either plastic or metal as the wood 
wouldn't hold up.  Just recently I rebuilt everything with metal.  Works 
very well and is plenty strong.

https://lh4.googleusercontent.com/-lzXTxaDrllU/VDhq81pUi7I/AUc/W7piOlJJqYA/s1600/IMG_7937.JPG
Strengthen one: Rotate
When originally built, the cog wheel used a carriage bolt to attach the 
wheel to a coupler which is attached to the motor.  The square neck of the 
carriage bolt was started to rotate its way loose.  To fix this, I took a 
large washer and filed a square hole in it for the bolt.  I then drilled to 
hole on either side of the waster and bolted this to the cog wheel.  
Much better and should last a long time.

https://lh6.googleusercontent.com/-XASsNDYPwnk/VDhtQOCl_QI/AUo/neurFYVCKNM/s1600/IMG_7963.JPG
 Enjoy,
C

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Re: [TANKS] 25 Pounder Upgrades for the Next Battle

2014-10-10 Thread Frank Pittelli
The door lock actuator probably failed because it was powered too long. It
consists of a simple motor that moves in one direction to move the control
arm. When it reaches the far end, in a fraction of a second, the motor
simply stalls and keeps pulling current until the voltage is turned off. If
it pulls current for too long, it will heat up enough to break the small
motor winding wire.  Ask John all about it. He was the first person in the
hobby to fry one ☺
When using a manual fire button, the button stays pressed for a lot longer
than is required. So, you should always just tap the button, not press and
hold. After the battle, I'll build a circuit for you that activates the
actuator for 100 milliseconds, regardless of how long the button is
pressed. We've been using that approach with door lock actuators ever since
John blazed the trail and we haven't lost one since.

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Re: [TANKS] 25 Pounder Upgrades for the Next Battle

2014-10-10 Thread Caleb Smith
Ok, that makes sense.  I believe the actuator failed when I put the cannon 
in storage.  Sometimes, the servo doesn't quite inactivate the microswitch 
and I must not have caught it that time.  I now know not to leave the 
battery hooked up not only to save the actuator, but also to help prolong 
the life of the LiPo.  
After the battle will be too late, Frank  Just Kidding! :) I'm very 
interested and looking forward to getting one. :-)

On Friday, October 10, 2014 8:13:01 PM UTC-4, Frank Pittelli wrote:

 The door lock actuator probably failed because it was powered too long. It 
 consists of a simple motor that moves in one direction to move the control 
 arm. When it reaches the far end, in a fraction of a second, the motor 
 simply stalls and keeps pulling current until the voltage is turned off. If 
 it pulls current for too long, it will heat up enough to break the small 
 motor winding wire.  Ask John all about it. He was the first person in the 
 hobby to fry one ☺
 When using a manual fire button, the button stays pressed for a lot longer 
 than is required. So, you should always just tap the button, not press and 
 hold. After the battle, I'll build a circuit for you that activates the 
 actuator for 100 milliseconds, regardless of how long the button is 
 pressed. We've been using that approach with door lock actuators ever since 
 John blazed the trail and we haven't lost one since. 


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