Re: [RE-wrenches] Panel Fire

2009-02-11 Thread William Miller

Dear Wind-Sun:

The incident described on your forum is very Interesting and scary.  It is 
impossible to make any definitive conclusions from the vague information 
provided, but here are a few things that got my attention:


--If I could detect, from the before photos provided, a first rate 
installation, I would suspect defective modules.  The before photo shows 
some very non-standard, low quality racking, obviously slapped together 
from hardware store angle stock.  The angles are installed across the roof 
pitch, catching leaves and rain water.  This makes me wonder how poorly the 
rest of the wiring could have been and suspect that  poor workmanship may 
be to blame.


--The homeowner claims the modules are un-stickered (no specifications, 
manufacturer or listing).  The entire package begins to appear to be a real 
bargain basement

system.  The fact that this system caught fire seems to make sense.

We replaced a module today that had heat damaged connection points.  It 
appears one of my employees did not tighten a screw terminal on an old 
style module and the connections got hot.  The J-box cover was 
melted.  This module had been removed and reinstalled for a re-roof.  I 
know stainless fasteners are not conducive to repeated loosening and 
re-tightening, so maybe the connector screw was galled and could not be 
tightened. properly.


I have often predicted it is only a matter of time until our industry kills 
someone.  My bet is on electrocution of a minor due to abraded PV 
cables.  Maybe I'm wrong and it will be in a house fire.  All I can say is 
that I am doing everything in my power to prevent it from being on one of 
my jobs and to spread the gospel of protected wiring.


William Miller


At 10:42 PM 2/10/2009, you wrote:
In view of the recent discussion here about fires and PV systems, you 
might all want to take a look at this post that someone just posted on our 
forum


http://www.wind-sun.com/ForumVB/showthread.php?t=4524

I never heard of this happening before.

..
Northern Arizona Wind  Sun - Electricity From The Sun
Solar Discussion Forum: http://www.wind-sun.com/ForumVB/
..
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Re: [RE-wrenches] Magnum MS4448AE Compatibility Question

2009-02-11 Thread Darryl Thayer
Some of the hot surface ignitors I have seen draw a lot of current, in the 
order of amps.  I would expect the inverter to drop out if it were overloaded 
however.  Also does the magnum drop voltage at very low loads?  Where the 
furnace controls can not function due to low voltage or poor wave shape.

Darryl


--- On Wed, 2/11/09, boB Gudgel b...@midnitesolar.com wrote:

 From: boB Gudgel b...@midnitesolar.com
 Subject: Re: [RE-wrenches] Magnum MS4448AE Compatibility Question
 To: RE-wrenches re-wrenches@lists.re-wrenches.org
 Date: Wednesday, February 11, 2009, 12:03 AM
 Peter Parrish wrote:
  
  As an old Ham Radio Operator, it would seem the
 solution is very simple. First, I assume that the voltage is
 compliant and so is the frequency. The problem is high
 frequency noise (hash from the switching circuitry) on the
 waveform that has not been filtered out. Figure out the
 switching frequency and get a low-pass filter whose cutoff
 is below the switching frequency but above 60 Hz. Make sure
 the filter is rated for the load, but since we’re taking
 about a burner control/igniter, we’re talking low-power,
 correct? LPFs are low-cost commodity items, probably in
 DigiKey or similar catalogs.
  
  - Peter
  
 
 This may be true about high frequency switching interfering
 with something, but I believe the problem with this ignitor
 is that it is a very poor design. Judging by what I read on
 their company forum, it doesn't look like they have a
 clue about
 this problem. Maybe you can go inside the Buderus and
 filter something there or maybe you can fine another product
 to try ?
 
 boB
 
 
 
 
  Peter T. Parrish, President
  California Solar Engineering, Inc.
  820 Cynthia Ave., Los Angeles, CA 90065
  Ph 323-258-8883, Mobile 323-839-6108, Fax 323-258-8885
  CA Lic. 854779, NABCEP Cert. 031806-26
  peter.parr...@calsolareng.com
  
 
 
  
  *From:* re-wrenches-boun...@lists.re-wrenches.org
 [mailto:re-wrenches-boun...@lists.re-wrenches.org] *On
 Behalf Of *David Katz
  *Sent:* Monday, February 09, 2009 9:31 PM
  *To:* al...@positiveenergysolar.com; RE-wrenches
  *Subject:* Re: [RE-wrenches] Magnum MS4448AE
 Compatibility Question
  
  Hi Allan,
  This is not an unusual problem. i have seen it with
 conventional forced air heating systems. The burner controls
 would not run on A Xantrex or Outback sine wave inverter.
 There is something about waveforms from inverters designed
 by Trace legacy engineers. I had to put in Exeltech or
 Studer inverters to operate the heating control system. you
 can do this and still run larger pumps and fans on the
 Magnum.
  David
  
  David Katz
  
  President
  
  AEE Solar
  
  1155 Redway Drive
  
  P.O. Box 339
  
  Redway, CA 95560
  
  Tel (707) 825-1200
  
  Fax (707) 825-1202
  
  da...@aeesolar.com mailto:da...@aeesolar.com
  
  www.aeesolar.com http://www.aeesolar.com
  
  DISCLAIMER:
  This communication, along with any documents, files or
 attachments, is intended for the use of only the addressee
 and contains privileged and confidential information. If you
 are not the intended recipient, you are hereby notified that
 any dissemination, distribution or copying of any
 information contained in or attached to this communication
 is strictly prohibited. If you have received this message in
 error, please notify the sender immediately by e-mail reply
 and destroy the original communication and its attachments
 without reading, printing or saving in any manner.
  
  P Please consider the environment before printing this
 e-mail.
  
  
  
  Allan Sindelar wrote:
  
  Wrenches,
  We have an unusual problem, and I need to know if
 anyone else has had this
  or a related problem, and what to do about it.
  This concerns a new off-grid residential system, very
 conventional: 1,800W
  PV, Midnite E-Panel with Magnum MS4448-AE inverter,
 MX60, 16 S-460s,
  installed summer 2008. This existing home is being
 extensively remodeled,
  and the home is not yet occupied. A local mechanical
 contractor installed a
  new infloor radiant (gypcrete) hydronic heating system
 using a
  Netherlands-made (German company) Buderus GB142
 high-efficiency boiler. The
  problem is that the boiler won't start reliably on
 the inverter. It appears
  that the hot-surface igniter does not get full AC
 voltage (it runs on
  straight 120V AC, but is supplied through the
 boiler's control circuitry).
  We tested the igniter by disconnecting it and plugging
 it straight into
  inverter AC and it lit right up. The mechanical
 contractor has tried a replacement Buderus GB142 boiler with
  the same result. I was told that they brought out a
 generator and it also
  failed to ignite on generator AC, but not knowing the
 generator used or the
  way it was wired (I believe an extension cord to a
 portable) I don't put
  much weight on this data. They also took a Lochinvar
 Boiler to the site to
  test the theory that a different 

Re: [RE-wrenches] anchoring racks to concrete roof

2009-02-11 Thread August Goers
Jay -

If it is a flat roof it seems like a ballasted system might be the way to go. 
What is the beam/truss configuration?

-August

 August Goers


Luminalt Energy Corporation




From: jay peltz j...@asis.com
To: RE-wrenches re-wrenches@lists.re-wrenches.org
Sent: Tuesday, February 10, 2009 5:35:25 PM
Subject: [RE-wrenches] anchoring racks to concrete roof

I've got a client with a foam core concrete covered roof.
the concrete is 2.5 thick + over metal mesh over 6 ridged foam and then the 
same on the inside.


What anchor choices are best to mount the feet to?

Thanks in advance

jay

peltz power


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Re: [RE-wrenches] anchoring racks to concrete roof

2009-02-11 Thread Karl Schwingel

Hi Jay,

not having any experience with these roofs (what a weird way to build a 
roof) if you're doing a flat or near flat mount, I'd look at the 
currrent issue of Solar professional magazine.  lots on flat roof mounts.

Ballasted is probably going to be your best bet.

if a high tilt (hot water system? )  I'd recommend either core drilling 
thru the concrete/foam sandwich and bolting a pipe leg to the bar truss 
underneath.   then have a roofer (roofer of record if you can find them) 
or a roofer with experience with that roofing system flash the pipe legs.
I'm mostly hot water, and so deal with higher tilts and wind loads than 
most of you lucky PV guys.


Karl


jay peltz wrote:

I've got a client with a foam core concrete covered roof.
the concrete is 2.5 thick + over metal mesh over 6 ridged foam and 
then the same on the inside.



What anchor choices are best to mount the feet to?

Thanks in advance

jay

peltz power


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--
Karl Schwingel
NABCEP Certified Solar Thermal Installer
NorthWind Renewable Energy LLC

PO Box 723 Stevens Point, WI 54481
k...@northwindre.com
Cell: 715 209 0446
Fax : 715 952 4501


This e-mail message is confidential, is intended only for the named
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Re: [RE-wrenches] anchoring racks to concrete roof

2009-02-11 Thread jay peltz

Hi Guys,

This mount install is not on a flat roof, well a few hundred sq feet  
are, but mostly on some tilt.
Also they do get hurricanes there, so not sure how well the ballasted  
work in that high of wind.


As to the construction, not of my choice anyway.  I've never see in  
here in the US but in MX or Baja at least its common.

Quicker than standard blocks and lots of insulation in the middle.

So I think I really looking at in concrete anchors, and am leaning  
towards epoxy style.


Thanks,

jay
On Feb 11, 2009, at 6:11 AM, Karl Schwingel wrote:


Hi Jay,

not having any experience with these roofs (what a weird way to  
build a roof) if you're doing a flat or near flat mount, I'd look at  
the currrent issue of Solar professional magazine.  lots on flat  
roof mounts.

Ballasted is probably going to be your best bet.

if a high tilt (hot water system? )  I'd recommend either core  
drilling thru the concrete/foam sandwich and bolting a pipe leg to  
the bar truss underneath.   then have a roofer (roofer of record if  
you can find them) or a roofer with experience with that roofing  
system flash the pipe legs.
I'm mostly hot water, and so deal with higher tilts and wind loads  
than most of you lucky PV guys.


Karl



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Re: [RE-wrenches] Magnum MS4448AE Compatibility Question

2009-02-11 Thread jay peltz
I dont' know if you can power just the part this is giving problems  
and not the big load which is pumping?

but had a similar problem with an SW trace.
I installed a Exeltech inverter to power that load specifically and  
ever since has worked fine.


The guys at Exeltech make a wave form that everything likes.
Just a thought,

jay

peltz power
On Feb 11, 2009, at 6:52 AM, Howie Michaelson wrote:


I installed an off-grid system with identical symptoms:

OB VFX 3648 dual stack
Buderus GB142-24
Kohler 12 kW propane genny

The boiler runs fine on the inverter power, but will occasionally  
error
out (6A) and shut down while the generator is running (usually after  
it

has been on for hours).  The plumber installed an APC uninterruptable
power supply/surge suppressor (not sure of the model) before the  
boiler,

but when running on the internal inverter, the symptoms seemed to get
worse.  When running on just the surge suppressor portion, the  
symptoms
were the same as if the APC wasn't in-line.  We've checked the  
grounding

at the genny, made sure the neutral was isolated except for the main
panel, still the same problem.  Seems this is a Buderus issue (or at  
least

not an inverter one) - see:

http://www.buderus.net/Support/TechnicalInfoForums/tabid/132/forumid/15/threadid/4334/scope/posts/Default.aspx

I haven't been able to make the boiler run reliably when the genny  
is on,

which is a problem in our climate, when the client goes away in the
winter...

Howie
--
Howie Michaelson
NABCEP Certified Solar PV Installer™

Sun Catcher, LLC
Renewable Energy Systems Sales and Service
VT Solar  Wind Incentive Program Partner
http://www.SunCatcherVT.com
(cell) 802-272-0004
(home) 802-439-6096


On Wed, February 11, 2009 7:47 am, Darryl Thayer wrote:
Some of the hot surface ignitors I have seen draw a lot of current,  
in the

order of amps.  I would expect the inverter to drop out if it were
overloaded however.  Also does the magnum drop voltage at very low  
loads?
Where the furnace controls can not function due to low voltage or  
poor

wave shape.

Darryl




This may be true about high frequency switching interfering
with something, but I believe the problem with this ignitor
is that it is a very poor design. Judging by what I read on
their company forum, it doesn't look like they have a
clue about
this problem. Maybe you can go inside the Buderus and
filter something there or maybe you can fine another product
to try ?

boB




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Re: [RE-wrenches] anchoring racks to concrete roof

2009-02-11 Thread Jason Lombard
I will Third the motion for a ballasted system in this case.

On Tue, Feb 10, 2009 at 6:35 PM, jay peltz j...@asis.com wrote:

 I've got a client with a foam core concrete covered roof.
 the concrete is 2.5 thick + over metal mesh over 6 ridged foam and then
 the same on the inside.


 What anchor choices are best to mount the feet to?

 Thanks in advance

 jay

 peltz power


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-- 
Jason Lombard
Open Hand Solar LLC.
Certified Sustainable Building Adviser
www.openhandsolar.com
505 795 8646

I'd put my money on solar energy… I hope we don't have to wait 'til oil and
coal run out before we tackle that.

—Thomas Edison
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Re: [RE-wrenches] Magnum MS4448AE Compatibility Question

2009-02-11 Thread Hans Frederickson
A few years back, we had a customer who was having similar problems. I don't
recall if it was a Buderus boiler, but the generator was a Generac. This was
a simple generator backup system. We were able to get the boiler to work
reliably after adjusting the governor on the generator so that it ran at
60Hz under load. As I recall, it would then drift above 60Hz when unloaded.

If you were to try a UPS, it would need to be a dual-conversion type to make
a difference, otherwise it would just pass the generator power straight
through. True dual-conversion UPS units are very expensive... Probably
costing more than the cheap generator in many cases.

-Hans

-Original Message-
From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Howie
Michaelson
Sent: Wednesday, February 11, 2009 6:52 AM
To: RE-wrenches
Subject: Re: [RE-wrenches] Magnum MS4448AE Compatibility Question

I installed an off-grid system with identical symptoms:

OB VFX 3648 dual stack
Buderus GB142-24
Kohler 12 kW propane genny

The boiler runs fine on the inverter power, but will occasionally error out
(6A) and shut down while the generator is running (usually after it has been
on for hours).  The plumber installed an APC uninterruptable power
supply/surge suppressor (not sure of the model) before the boiler, but when
running on the internal inverter, the symptoms seemed to get worse.  When
running on just the surge suppressor portion, the symptoms were the same as
if the APC wasn't in-line.  We've checked the grounding at the genny, made
sure the neutral was isolated except for the main panel, still the same
problem.  Seems this is a Buderus issue (or at least not an inverter one) -
see:

http://www.buderus.net/Support/TechnicalInfoForums/tabid/132/forumid/15/thre
adid/4334/scope/posts/Default.aspx

I haven't been able to make the boiler run reliably when the genny is on,
which is a problem in our climate, when the client goes away in the
winter...

Howie
--
Howie Michaelson
NABCEP Certified Solar PV InstallerT

Sun Catcher, LLC
Renewable Energy Systems Sales and Service VT Solar  Wind Incentive Program
Partner http://www.SunCatcherVT.com
(cell) 802-272-0004
(home) 802-439-6096


On Wed, February 11, 2009 7:47 am, Darryl Thayer wrote:
 Some of the hot surface ignitors I have seen draw a lot of current, in 
 the order of amps.  I would expect the inverter to drop out if it were 
 overloaded however.  Also does the magnum drop voltage at very low loads?
 Where the furnace controls can not function due to low voltage or poor 
 wave shape.

 Darryl



 This may be true about high frequency switching interfering with 
 something, but I believe the problem with this ignitor is that it is 
 a very poor design. Judging by what I read on their company forum, it 
 doesn't look like they have a clue about this problem. Maybe you can 
 go inside the Buderus and filter something there or maybe you can 
 fine another product to try ?

 boB



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Re: [RE-wrenches] Panel Fire

2009-02-11 Thread Bill Brooks
Wrenches,

 

Thanks to the wind-sun folks for sharing this fire story. There is a lot of
conjecture in the thread, and much of it is wrong. With all due respect to
Solar-Guppy, PV module encapsulant, EVA, is highly flammable, and tedlar
will burn as well. The good news is that there is not a lot of fuel in the
module. However, coupled with other fuels, there may be a problem. John
Wiles and UL are advocating arc-fault detectors for PV arrays. It's pretty
clear that this fire would have started with an arcing fault.

 

 My first impression is that these are not listed modules and therefore have
not been tested for maximum voltage. The maximum voltage tests are very
stringent and just from a picture of the construction, these modules would
be very unlikely to pass the test. Many comments were made as to the
substandard structure-that is obvious.

 

Just because several people on the list have not seen this happen before,
poorly manufactured modules can, and will do this. Even some of the best
manufacturers in the world have screwed up on their construction and had
fires. Without a NRTL (Nationally Recognized Testing Lab) involved in the
process, there is no basic understanding of the safety of a product. Anyone
who entertains the idea of installing non-listed modules at higher voltages,
as may be the case with this fire, should just post these pictures on their
office wall. 

 

There is no way that the money this installer saved by buying substandard
product could be worth this danger. On Friday UL will be testing to see if
PV modules can reduce the fire rating of class A roofing. I don't think it
will, but let's hope not. These pictures will be inspiration for the day's
testing.

 

Bill.

 

 

From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of William
Miller
Sent: Wednesday, February 11, 2009 12:57 AM
To: RE-wrenches
Subject: Re: [RE-wrenches] Panel Fire

 

Dear Wind-Sun:

The incident described on your forum is very Interesting and scary.  It is
impossible to make any definitive conclusions from the vague information
provided, but here are a few things that got my attention:

--If I could detect, from the before photos provided, a first rate
installation, I would suspect defective modules.  The before photo shows
some very non-standard, low quality racking, obviously slapped together from
hardware store angle stock.  The angles are installed across the roof pitch,
catching leaves and rain water.  This makes me wonder how poorly the rest of
the wiring could have been and suspect that  poor workmanship may be to
blame.

--The homeowner claims the modules are un-stickered (no specifications,
manufacturer or listing).  The entire package begins to appear to be a real
bargain basement 
system.  The fact that this system caught fire seems to make sense.

We replaced a module today that had heat damaged connection points.  It
appears one of my employees did not tighten a screw terminal on an old style
module and the connections got hot.  The J-box cover was melted.  This
module had been removed and reinstalled for a re-roof.  I know stainless
fasteners are not conducive to repeated loosening and re-tightening, so
maybe the connector screw was galled and could not be tightened. properly.

I have often predicted it is only a matter of time until our industry kills
someone.  My bet is on electrocution of a minor due to abraded PV cables.
Maybe I'm wrong and it will be in a house fire.  All I can say is that I am
doing everything in my power to prevent it from being on one of my jobs and
to spread the gospel of protected wiring.

William Miller


At 10:42 PM 2/10/2009, you wrote:



In view of the recent discussion here about fires and PV systems, you might
all want to take a look at this post that someone just posted on our forum

http://www.wind-sun.com/ForumVB/showthread.php?t=4524

I never heard of this happening before.


..
Northern Arizona Wind  Sun - Electricity From The Sun
Solar Discussion Forum: http://www.wind-sun.com/ForumVB/

..

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Re: [RE-wrenches] Panel Fire

2009-02-11 Thread Bill Brooks
Wrenches,

 

After looking more closely at the pictures, it appears that they may not be
glass-covered modules. Given the poor manufacturing practices, this was a
fire waiting to happen the moment they turned it on.

 

The amazing thing is that the installer is going to reinstall the module-and
burn the house down this time. Notice the fire made it through the roofing
in the middle.

 

Bill.

 

From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of William
Miller
Sent: Wednesday, February 11, 2009 12:57 AM
To: RE-wrenches
Subject: Re: [RE-wrenches] Panel Fire

 

Dear Wind-Sun:

The incident described on your forum is very Interesting and scary.  It is
impossible to make any definitive conclusions from the vague information
provided, but here are a few things that got my attention:

--If I could detect, from the before photos provided, a first rate
installation, I would suspect defective modules.  The before photo shows
some very non-standard, low quality racking, obviously slapped together from
hardware store angle stock.  The angles are installed across the roof pitch,
catching leaves and rain water.  This makes me wonder how poorly the rest of
the wiring could have been and suspect that  poor workmanship may be to
blame.

--The homeowner claims the modules are un-stickered (no specifications,
manufacturer or listing).  The entire package begins to appear to be a real
bargain basement 
system.  The fact that this system caught fire seems to make sense.

We replaced a module today that had heat damaged connection points.  It
appears one of my employees did not tighten a screw terminal on an old style
module and the connections got hot.  The J-box cover was melted.  This
module had been removed and reinstalled for a re-roof.  I know stainless
fasteners are not conducive to repeated loosening and re-tightening, so
maybe the connector screw was galled and could not be tightened. properly.

I have often predicted it is only a matter of time until our industry kills
someone.  My bet is on electrocution of a minor due to abraded PV cables.
Maybe I'm wrong and it will be in a house fire.  All I can say is that I am
doing everything in my power to prevent it from being on one of my jobs and
to spread the gospel of protected wiring.

William Miller


At 10:42 PM 2/10/2009, you wrote:



In view of the recent discussion here about fires and PV systems, you might
all want to take a look at this post that someone just posted on our forum

http://www.wind-sun.com/ForumVB/showthread.php?t=4524

I never heard of this happening before.


..
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Solar Discussion Forum: http://www.wind-sun.com/ForumVB/

..

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Re: [RE-wrenches] Panel Fire

2009-02-11 Thread Wind-sun.com
At the very least, it shows a good reason to not use any of those off-brand 
(or no brand) cheap unlisted panels that have been floating around lately.


..
Northern Arizona Wind  Sun - Electricity From The Sun
..
- Original Message - 
From: Drake Chamberlin drake.chamber...@redwoodalliance.org

To: RE-wrenches re-wrenches@lists.re-wrenches.org
Sent: Wednesday, February 11, 2009 8:48 AM
Subject: Re: [RE-wrenches] Panel Fire


The last post on your discussion forum, from the person identified as BB, 
looks the most likely.  The modules were large (250 W), corner mounted, 
with plastic (instead of glass) glazing.  The panels were able to flex 
under wind load, and damage the internal conductors.  It looks to me from 
the before photo, that the modules are already bowed a bit.  That could be 
an optical illusion.


That the glazing was plastic is evidenced by the fact that it burned up. 
If the material was glass, it would not have disintegrated the way it did.


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Re: [RE-wrenches] anchoring racks to concrete roof

2009-02-11 Thread Ken Schaal

Hi Jay

I have experience with similar structures. Is this a Monolithic Dome?   Key 
Dome?


In any case, with 2.5  of concrete, it almost certainly has welded wire or 
rebar or both embedded, so you have lots of strength. Just need to get lucky 
when you drill holes to miss the metal. No need to go deeper than 2, if the 
previous is so. You're on the right track with epoxy filled so you maintain 
water tightness.

What is the coating on the exterior concrete?

Ken at commonwealthsolar.com


- Original Message - 
From: jay peltz j...@asis.com
To: k...@northwindre.com; RE-wrenches 
re-wrenches@lists.re-wrenches.org

Sent: Wednesday, February 11, 2009 10:36 AM
Subject: Re: [RE-wrenches] anchoring racks to concrete roof



Hi Guys,

This mount install is not on a flat roof, well a few hundred sq feet  are, 
but mostly on some tilt.
Also they do get hurricanes there, so not sure how well the ballasted 
work in that high of wind.


As to the construction, not of my choice anyway.  I've never see in  here 
in the US but in MX or Baja at least its common.

Quicker than standard blocks and lots of insulation in the middle.

So I think I really looking at in concrete anchors, and am leaning 
towards epoxy style.


Thanks,

jay
On Feb 11, 2009, at 6:11 AM, Karl Schwingel wrote:


Hi Jay,

not having any experience with these roofs (what a weird way to  build a 
roof) if you're doing a flat or near flat mount, I'd look at  the 
currrent issue of Solar professional magazine.  lots on flat  roof 
mounts.

Ballasted is probably going to be your best bet.

if a high tilt (hot water system? )  I'd recommend either core  drilling 
thru the concrete/foam sandwich and bolting a pipe leg to  the bar truss 
underneath.   then have a roofer (roofer of record if  you can find them) 
or a roofer with experience with that roofing  system flash the pipe 
legs.
I'm mostly hot water, and so deal with higher tilts and wind loads  than 
most of you lucky PV guys.


Karl



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Re: [RE-wrenches] Panel Fire

2009-02-11 Thread Travis Creswell
Yeah, spooky pictures.  Certainly that was non-glass glazing.  I can make
out a way too unsecured wire at the top left of the array but that might
have been secured before the conflagration event.

Could these panels have been home made by someone in their garage?  I
regularly loose cells for sale on E-Bay and in the back of home power.
Someone's buying them.

Travis Creswell
Ozark Energy Services



-Original Message-
From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Wind-sun.com
Sent: Wednesday, February 11, 2009 12:03 PM
To: RE-wrenches
Subject: Re: [RE-wrenches] Panel Fire

At the very least, it shows a good reason to not use any of those off-brand 
(or no brand) cheap unlisted panels that have been floating around lately.


..
Northern Arizona Wind  Sun - Electricity From The Sun

..
- Original Message - 
From: Drake Chamberlin drake.chamber...@redwoodalliance.org
To: RE-wrenches re-wrenches@lists.re-wrenches.org
Sent: Wednesday, February 11, 2009 8:48 AM
Subject: Re: [RE-wrenches] Panel Fire


 The last post on your discussion forum, from the person identified as BB, 
 looks the most likely.  The modules were large (250 W), corner mounted, 
 with plastic (instead of glass) glazing.  The panels were able to flex 
 under wind load, and damage the internal conductors.  It looks to me from 
 the before photo, that the modules are already bowed a bit.  That could be

 an optical illusion.

 That the glazing was plastic is evidenced by the fact that it burned up.

 If the material was glass, it would not have disintegrated the way it did.

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Re: [RE-wrenches] Magnum MS4448AE Compatibility Question

2009-02-11 Thread Allan Sindelar
Wrenches,
Thank you to you Wrenches who have responded. Keep them coming; I'm
collating all as part of our customer support on this. We have several ideas
to try out.

Darryl, it's not excessive draw. I had a Kill-a-Watt on the AC input during
on-site testing. I saw a momentary peak of 360W (for all, including AC
pumps). The observed draw sequence was 205W for the purge blower, followed
by 270 for the igniter for about 5 seconds, dropping to 220-230W upon
ignition. Later, the hydronic distributor's rep turned down the sidearm
circulator pump from high to low setting and reduced this pump draw by about
45-50 watts. AC voltage during testing bounced around in the range of
117-123VAC, but the fluctuation was not load-based.

At this point Magnum has stepped up to support us; we'll see where this goes
and how it (hopefully) resolves. Magnum has suggested a 50 microfarad
capacitor, per Peter's suggestion. They have also contacted the wholesale
distributor for Buderus boilers for New Mexico, and I believe the plan is to
ship the boiler to Magnum for testing. I may have further questions for the
list, and I'll eventually post how all this resolves.

Allan at Positive Energy

-Original Message-
From: re-wrenches- On Behalf Of Darryl Thayer

Some of the hot surface ignitors I have seen draw a lot of current, in the
order of amps.  I would expect the inverter to drop out if it were
overloaded however.  Also does the magnum drop voltage at very low loads?
Where the furnace controls can not function due to low voltage or poor wave
shape.

Darryl


--- On Wed, 2/11/09, boB Gudgel b...@midnitesolar.com wrote:

 Peter Parrish wrote:
  
  As an old Ham Radio Operator, it would seem the
 solution is very simple. First, I assume that the voltage is
 compliant and so is the frequency. The problem is high
 frequency noise (hash from the switching circuitry) on the
 waveform that has not been filtered out. Figure out the
 switching frequency and get a low-pass filter whose cutoff
 is below the switching frequency but above 60 Hz. Make sure
 the filter is rated for the load, but since we're taking
 about a burner control/igniter, we're talking low-power,
 correct? LPFs are low-cost commodity items, probably in
 DigiKey or similar catalogs.
  
  - Peter
  
 
 This may be true about high frequency switching interfering
 with something, but I believe the problem with this ignitor
 is that it is a very poor design. Judging by what I read on
 their company forum, it doesn't look like they have a
 clue about
 this problem. Maybe you can go inside the Buderus and
 filter something there or maybe you can fine another product
 to try ?
 
 boB

*From:* *David Katz
  
  Hi Allan,
  This is not an unusual problem. i have seen it with
 conventional forced air heating systems. The burner controls
 would not run on A Xantrex or Outback sine wave inverter.
 There is something about waveforms from inverters designed
 by Trace legacy engineers. I had to put in Exeltech or
 Studer inverters to operate the heating control system. you
 can do this and still run larger pumps and fans on the
 Magnum.
  David

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[RE-wrenches] inverter search

2009-02-11 Thread Marco
Any recommendations for a grid-tie battery-less inverter that can handle a
DC voltage as low as 100V?
 
thanks,
marco

Marco Mangelsdorf, Ph.D., President  
Electrical Contractor License C-26351 
69 Railroad Avenue, Suite A-7 
Hilo, Hawaii 96720 USA 
(808) 969-3281, fax 934-7462



 

 

 

 

 

 

 



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Re: [RE-wrenches] Panel Fire

2009-02-11 Thread Allan Sindelar
One detail I haven't heard mentioned yet and am curious about - the photo of
the fire damage appears to show the corner of another west(?)-facing array.
I find it curious that the system owner described a 2 kW system made up of
eight 250W(!) modules, which are clearly visible in the topmost system
photo.
 
There's just a whole lot that doesn't jive in this whole story. Scary to me.
Allan at + NRG
 
-Original Message-
From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Bill Brooks



Wrenches,

After looking more closely at the pictures, it appears that they may not be
glass-covered modules. Given the poor manufacturing practices, this was a
fire waiting to happen the moment they turned it on. 

The amazing thing is that the installer is going to reinstall the module-and
burn the house down this time. Notice the fire made it through the roofing
in the middle.

Bill.

 

 
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Re: [RE-wrenches] inverter search

2009-02-11 Thread Allan Sindelar
SB700 comes close. PV Powered's 1100 comes closer, as does the Kaco 1501xi.
Beyond that, Outback GTFX with batteries or Enphase.
Allan

-Original Message-
From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Marco

Any recommendations for a grid-tie battery-less inverter that can handle a
DC voltage as low as 100V?
 
thanks,
marco
 

 

 

 

 

 

 



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Re: [RE-wrenches] inverter search

2009-02-11 Thread Bill Brooks
Marco,

Is 100V the absolute floor, or is it the normal operating voltage. I believe
the Power-One inverter can go down to 90V.

Bill.

-Original Message-
From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Marco
Sent: Wednesday, February 11, 2009 12:37 PM
To: re-wrenches@lists.re-wrenches.org
Subject: [RE-wrenches] inverter search

Any recommendations for a grid-tie battery-less inverter that can handle a
DC voltage as low as 100V?
 
thanks,
marco

Marco Mangelsdorf, Ph.D., President  
Electrical Contractor License C-26351 
69 Railroad Avenue, Suite A-7 
Hilo, Hawaii 96720 USA 
(808) 969-3281, fax 934-7462



 

 

 

 

 

 

 



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Re: [RE-wrenches] Panel Fire

2009-02-11 Thread Brian Sipp
I may be very wrong here and I don’t mean to impugn anyone’s integrity, but 
don’t forget that in this era of digital animation movies you can’t always 
believe what you see in a photo either. (I'm sure no one here has ever 
Photoshopped a photo to make it more presentable looking.)  I couldn't help but 
notice that the bottom right corner of the photo was surprisingly blurry 
and indistinct.  It is difficult to distinguish one thing from the next, when 
just a few feet away but out of the range of detail in the photo, things seemed 
to be much clearer.  I’ve never seen a photo look like that in reality.  It’s 
as if the roof and array have mysteriously melted together.  Also, I have never 
seen tempered glass melt in a low temperature fire.  If it were a high 
temperature fire the roof would not have survived.  I think that a great deal 
of caution is warranted especially considering the lack of detail that the 
poster is giving
 about the panels, location, installer/supplier, existence of another array etc.

--- On Wed, 2/11/09, Allan Sindelar al...@positiveenergysolar.com wrote:

From: Allan Sindelar al...@positiveenergysolar.com
Subject: Re: [RE-wrenches] Panel Fire
To: 'RE-wrenches' re-wrenches@lists.re-wrenches.org
Date: Wednesday, February 11, 2009, 12:57 PM



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One detail I haven't heard mentioned yet and am curious about - the photo of 
the fire damage appears to show the corner of another west(?)-facing array. I 
find it curious that the system owner described a 2 kW system made up of eight 
250W(!) modules, which are clearly visible in the topmost system photo.
 
There's just a whole lot that doesn't jive in this whole story. Scary to me.
Allan at + NRG
 

-Original Message-
From: re-wrenches-boun...@lists.re-wrenches.org 
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Bill Brooks



Wrenches,

After looking more closely at the pictures, it appears that they may not be 
glass-covered modules. Given the poor manufacturing practices, this was a fire 
waiting to happen the moment they turned it on.   
The amazing thing is that the installer is going to reinstall the module—and 
burn the house down this time. Notice the fire made it through the roofing in 
the middle. 

Bill. 
  

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Re: [RE-wrenches] Panel Fire

2009-02-11 Thread Michael Welch


This seems corroborating. It has GOT to be the same situation:

http://www.examiner.com/x-432-Wedding-and-Marriage-Examiner~y2009m2d10-Our-wedding-anniversary-like-a-house-on-fire-literally

Search the page for solar to get to the crux of it, and
.
P.S. Tempered glass won't melt, but clear plastic goop poured over the
top of silicon cells (which can be seen littering the roof) will melt.
These are probably homemade modules. What I see on the charred roof is
consistent with plastic encapsulated modules burning and melting. Also,
the racking is consistent with the first pre-fire photo.
These poor folks really got taken to the cleaners by their
installer which MUST BE STOPPED.
Brian Sipp wrote at 06:17 PM 2/11/2009:

I may be very wrong here and I
don’t mean to impugn anyone’s integrity, but don’t forget that in
this era of digital animation movies you can’t always believe what you
see in a photo either. (I'm sure no one here has ever
Photoshopped a photo to make
it more presentable looking.) I couldn't help but notice that the
bottom right corner of the photo was surprisingly blurry and
indistinct. It is difficult to distinguish one thing from the next,
when just a few feet away but out of the range of detail in the photo,
things seemed to be much clearer. I’ve never seen a photo look
like that in reality. It’s as if the roof and array have
mysteriously melted together. Also, I have never seen tempered
glass melt in a low temperature fire. If it were a high temperature
fire the roof would not have survived. I think that a great deal of
caution is warranted especially considering the lack of detail that the
poster is giving about the panels, location, installer/supplier,
existence of another array etc.
--- On Wed, 2/11/09, Allan Sindelar
al...@positiveenergysolar.com wrote:

From: Allan Sindelar al...@positiveenergysolar.com
Subject: Re: [RE-wrenches] Panel Fire
To: 'RE-wrenches'
re-wrenches@lists.re-wrenches.org
Date: Wednesday, February 11, 2009, 12:57 PM

One detail I haven't heard mentioned yet and am curious about - the
photo of the fire damage appears to show the corner of another
west(?)-facing array. I find it curious that the system owner described a
2 kW system made up of eight 250W(!) modules, which are clearly visible
in the topmost system photo.

There's just a whole lot that doesn't jive in this whole story. Scary
to me.
Allan at + NRG




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Re: [RE-wrenches] Panel Fire

2009-02-11 Thread Ken Schaal
Amazing how this ' stuff ' just bounces around--Note the ' for more info' box 
at the bottom of the examiner article.
It's the Fire Link.com story wrenches discussed last week---

Ken

- Original Message - 
  From: Michael Welch 
  To: 'RE-wrenches' 
  Sent: Wednesday, February 11, 2009 9:48 PM
  Subject: Re: [RE-wrenches] Panel Fire


  This seems corroborating. It has GOT to be the same situation:
  
http://www.examiner.com/x-432-Wedding-and-Marriage-Examiner~y2009m2d10-Our-wedding-anniversary-like-a-house-on-fire-literally

  Search the page for solar to get to the crux of it, and .

  P.S. Tempered glass won't melt, but clear plastic goop poured over the top of 
silicon cells (which can be seen littering the roof) will melt. These are 
probably homemade modules. What I see on the charred roof is consistent with 
plastic encapsulated modules burning and melting. Also, the racking is 
consistent with the first pre-fire photo.

  These poor folks really got taken to the cleaners by their installer which 
MUST BE STOPPED.

  Brian Sipp wrote at 06:17 PM 2/11/2009:
   

I may be very wrong here and I donâ?Tt mean to impugn anyoneâ?Ts integrity, 
but donâ?Tt forget that in this era of digital animation movies you canâ?Tt 
always believe what you see in a photo either. (I'm sure no one here has ever 
Photoshopped a photo to make it more presentable looking.)  I couldn't help but 
notice that the bottom right corner of the photo was surprisingly blurry and 
indistinct.  It is difficult to distinguish one thing from the next, when just 
a few feet away but out of the range of detail in the photo, things seemed to 
be much clearer.  Iâ?Tve never seen a photo look like that in reality.  Itâ?Ts 
as if the roof and array have mysteriously melted together.  Also, I have never 
seen tempered glass melt in a low temperature fire.  If it were a high 
temperature fire the roof would not have survived.  I think that a great deal 
of caution is warranted especially considering the lack of detail that the 
poster is giving about the panels, location, installer/supplier, existence of 
another array etc.

--- On Wed, 2/11/09, Allan Sindelar al...@positiveenergysolar.com wrote: 
  From: Allan Sindelar al...@positiveenergysolar.com 
  Subject: Re: [RE-wrenches] Panel Fire 
  To: 'RE-wrenches' re-wrenches@lists.re-wrenches.org 
  Date: Wednesday, February 11, 2009, 12:57 PM

  One detail I haven't heard mentioned yet and am curious about - the photo 
of the fire damage appears to show the corner of another west(?)-facing array. 
I find it curious that the system owner described a 2 kW system made up of 
eight 250W(!) modules, which are clearly visible in the topmost system photo. 
   
  There's just a whole lot that doesn't jive in this whole story. Scary to 
me. 
  Allan at + NRG 


--


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Re: [RE-wrenches] Panel Fire

2009-02-11 Thread Christopher Freitas
Michael - it gets worse - if you look at the bottom of the website with
the story about them having to leave Disneyland to run back to there
house which was on fire - there are some links to related items: 

 

For more info: 

Screamin' is right: my favorite ride at the park

Traditional anniversary gift list:

Firefighter safety and solar panels
http://www.firelink.com/training/articles/5689-the-dangers-of-solar-pan
els-for-firefighters 

 

The third one brings up a copy of the infamous article by Chad
Bozoski... A!!!

 

http://www.firelink.com/training/articles/5689-the-dangers-of-solar-pane
ls-for-firefighters

 

 

Christopher 


MESSAGE CONFIDENTIALITY NOTICE:
This message (including attachments) is covered by the Electronic Communication 
Privacy Act, 18 U.S.C. sections 2510-2521, is confidential, and may also be 
protected by attorney-client or other privilege. If you believe that it has 
been sent to you in error, please do not read it. If you are not the intended 
recipient,you are hereby notified that any retention, dissemination, 
distribution, or copying of this communication is strictly prohibited.  Please 
reply to the sender that you have received the message in error, then delete 
it. Thank you.

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Re: [RE-wrenches] SEIA stuff

2009-02-11 Thread Peter Parrish
Please send it to me too. Muchos gracias, Peter

Peter T. Parrish, President
California Solar Engineering, Inc.
820 Cynthia Ave., Los Angeles, CA 90065
Ph 323-258-8883, Mobile 323-839-6108, Fax 323-258-8885
CA Lic. 854779, NABCEP Cert. 031806-26
peter.parr...@calsolareng.com 

-Original Message-
From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Marco
Sent: Wednesday, February 11, 2009 4:31 PM
To: re-wrenches@lists.re-wrenches.org
Subject: [RE-wrenches] SEIA stuff

Anyone have a copy of the newest SEIA tax guide that they could send me, por
favor?
 
thank you,
marco
 
Marco Mangelsdorf, Ph.D., President  
Electrical Contractor License C-26351 
69 Railroad Avenue, Suite A-7 
Hilo, Hawaii 96720 USA 
(808) 969-3281, fax 934-7462 

 

 

 

 

 



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Re: [RE-wrenches] Panel Fire

2009-02-11 Thread Wind-sun.com
You have probably never looked close at many photos. I think there is a danger 
of getting paranoid here and ascribing some deep conspiracy to the simple fact 
of some non-spec or even non-legal panels burning up.

It is known as depth of field, and is familiar to anyone photographer that has 
gotten past the casual snapshot phase.

http://www.cambridgeincolour.com/tutorials/depth-of-field.htm Shows exactly the 
same effect.

..
Northern Arizona Wind  Sun - Electricity From The Sun
Solar Discussion Forum: http://www.wind-sun.com/ForumVB/
..
  - Original Message - 
  From: Brian Sipp 
  To: 'RE-wrenches' 
  Sent: Wednesday, February 11, 2009 7:17 PM
  Subject: Re: [RE-wrenches] Panel Fire


I may be very wrong here and I don’t mean to impugn anyone’s integrity, 
but don’t forget that in this era of digital animation movies you can’t always 
believe what you see in a photo either. (I'm sure no one here has ever 
Photoshopped a photo to make it more presentable looking.)  I couldn't help but 
notice that the bottom right corner of the photo was surprisingly blurry and 
indistinct.  It is difficult to distinguish one thing from the next, when just 
a few feet away but out of the range of detail in the photo, things seemed to 
be much clearer.  I’ve never seen a photo look like that in reality.  It’s as 
if the roof and array have mysteriously melted together. snip 


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Re: [RE-wrenches] another firefighter mis-information link (was: Panel Fire)

2009-02-11 Thread Kurt Albershardt

On 2/11/09 6:48 PM, Michael Welch wrote:

This seems corroborating. It has GOT to be the same situation:
http://www.examiner.com/x-432-Wedding-and-Marriage-Examiner~y2009m2d10-Our-wedding-anniversary-like-a-house-on-fire-literally

http://www.examiner.com/x-432-Wedding-and-Marriage-Examiner%7Ey2009m2d10-Our-wedding-anniversary-like-a-house-on-fire-literallySearch 
the page for solar to get to the crux of it


Did anyone else catch the link on that page to 
http://www.firelink.com/training/articles/5689-the-dangers-of-solar-panels-for-firefighters 
?










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Re: [RE-wrenches] Wrenches attending AEE Dealer Conference?

2009-02-11 Thread Bill Brooks
I'll be teaching Thursday afternoon and Friday morning. See you there.

Bill.

-Original Message-
From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of David
Palumbo
Sent: Wednesday, February 11, 2009 7:51 PM
To: RE-wrenches
Subject: Re: [RE-wrenches] Wrenches attending AEE Dealer Conference?


Anyone else attending the AEE dealer conference next week in Mesa, AZ?


David Palumbo

Independent Power LLC

462 Solar Way Drive

Hyde Park, VT 05655

NABCEP Certified PV Installer

www.independentpowerllc.com 

802-888-7194



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Re: [RE-wrenches] FW: Panel Fire

2009-02-11 Thread Wind-sun.com
Re: [RE-wrenches] FW:  Panel FireA new term for bargain basement modules?

..
  - Original Message - 
  From: David Brearley 
  To: al...@positiveenergysolar.com ; RE-wrenches 
  Sent: Wednesday, February 11, 2009 11:57 PM
  Subject: Re: [RE-wrenches] FW: Panel Fire


  each 250 W  mystery module ___
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Re: [RE-wrenches] FW: Panel Fire

2009-02-11 Thread David Brearley
Allan, there are 4 modules pictured in the ³before² photo, not 8. The after
photo show the ³good² modules, the ones that did not burn. This suggests
there are 4 module each on two separate roof faces. Please have another look
at the before picture and count the frames. In the before picture each 250 W
mystery module is supported at 4 corners only. They are some sort of large
format modules. Nothing I can find online matches these characteristics,
especially the superstrate material.

Please re-read the homeowner¹s account in these various postings as well.
Sundiego indicates that the module superstrate is not glass, but some other
material. Apparently it is a material that melts when exposed to flame. It
sure isn¹t glass, that¹s pretty clear by the photos and the written account.

This does not look like an elaborate hoax to me. It does look, as BB points
out, like a potential crime scene, a fraud at the very least. Something was
misrepresented to this customer. It¹s pretty apparent that these modules are
not listed and identified for the application. The installation isn¹t
vaguely appropriate. It¹s just dumb luck‹literally‹that the house didn¹t
burn down.

Clearly the narrator is unreliable, but I don¹t think it is malicious, just
ignorance. The dude¹s a ³solar newbie² and his house caught on fire. That¹s
what it looks like to me.

David


On 2/11/09 6:57 PM, Allan Sindelar al...@positiveenergysolar.com wrote:

 I guess I'm not the only one who's suspicious of this whole story. This came
 to me off list. Some of the post here doesn't jive - it's pretty clear there's
 no glass, and the blurry corner doesn't look it to me.
  
 -Original Message-
 From: 
   
   I  may be very wrong here and I don¹t mean to impugn anyone¹s integrity but
 don¹t forget that in this era of digital animation movies you can¹t always
 believe what you see in photo either. (I'm sure no one here has ever
 Photoshopped a photo to make it more presentable  looking.)  I couldn't help
 but notice that the bottom right corner of  the photo was surprisingly blurry
 and indistinct.  It is  difficult to distinguish one thing from the next, when
 just a few feet  away but out of the range of detail in the photo, things
 seemed to be  much clearer.  I¹ve never seen a photo look like that  in
 reality.  It¹s as if the roof and array have  mysteriously melted together.
 Also, I have never seen tempered glass  melt in a low temperature fire.   If
 it were a high temperature fire the roof would not have  survived.  I think
 that a great deal of caution is warranted  especially considering the lack of
 detail that the poster is giving about  the panels, location,
 installer/supplier, existence of another array  etc.
 --- On Wed, 2/11/09, Allan  Sindelar al...@positiveenergysolar.com wrote:
 One detail I haven't heard mentioned yet and am  curious about - the photo of
 the fire damage appears to show the corner of  another west(?)-facing array. I
 find it curious that the system owner  described a 2 kW system made up of
 eight 250W(!) modules, which are  clearly visible in the topmost system photo.
 There's just a whole lot that doesn't jive in  this whole story. Scary to me .
 
 
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