Re: [RE-wrenches] Finding ground faults

2012-05-22 Thread b...@midnitesolar.com


Hey Bob !  Hi from the west side of the hill.

This seems like an easy one...  Well, maybe...

One a dry day, take a garden hose and spray different parts of the 
system and see if you can

duplicate the problem and locate where the water makes it trip.

But you may have to wait a while for each spot sprayed to let it fault 
out before spraying

another spot.  That's  how I'd start out.

This also seems kind of weird in a way because of the current necessary 
for that breaker
to trip.  What ?  1/2 amp or 1.0 amp or so  That's not a real small 
amount for rain.
I bet something is rusty or corroded or something like that.  Please let 
us know what

you find !!

boB




On 5/22/2012 7:36 PM, Bob Clark wrote:


Wrenches:

Sorry to bring up this situation again, but I could not find a 
previous discussion thread that talked about step-by-step procedures 
for tracking down ground faults (I believe it was John Berdner who 
provided the bulk of the writing in that regard and it related to high 
voltage strings---not that 75-85 volts per string is all that low).


We have an Outback FLEXpower Two system with 8, 3-module strings 
(Silicon Energy 190W, 25.3Vmp, 7.5 Imp) combined in a Midnite Solar 
MNPV12 combiner with breakers.  The cables from the array are routed 
to two different Wiley 4-string pass-through boxes (located under the 
two center strings) and then off of the roof and into the PV combiner.


Up until this week the system has seen several weeks of awesome power 
production.  Yesterday, the rains came and the GFDI breaker tripped.  
Every time it rains, the little green breaker on the GFDI trips off. 
 That tells me that the ground fault is occurring in a place where at 
least one of the conductors on one of the strings (possibly more) is 
getting wet and conducting current to ground.


It would seem to me that the most likely place for moisture to cause a 
ground fault to occur in this system would be in the pass-through 
boxes.  This would mean removing the central modules to access the 
pass-through boxes.


Any of you who have mounted the Silicon Energy modules know that the 
cables are contained in trays along the side of the modules until they 
are routed through conduit to the pass-through boxes.  So, if there is 
current going to ground from any of these cables, it could even be 
occurring in any of the 9 trays along side of the modules.  I do not 
like the idea of tracking down a ground fault in one of these trays as 
they are all interconnected.


How best (and safely) to track down where the ground fault is 
occurring?  Any advice as to the best and safest way to track down the 
ground fault(s) would be greatly appreciated.


*Bob Clark*

*/SolarWind Energy Systems, LLC/*





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Re: [RE-wrenches] Finding ground faults

2012-05-22 Thread Jesse Dahl
A problem I have seen during my work with SiE is getting the "tray" covers on 
without pinching a wire, if one of the black plastic bolt guards was left off 
or lost, it could pinch, but they seem water-tight.

I haven't run into any fault problems with SiE, but I see the possibilities. 


Keep me informed if you can. I have 3 11kW systems using SiE modules coming up 
this summer so I'm interested in where this is occurring. 


Jesse


Sent from my iPad!!!

On May 22, 2012, at 9:36 PM, "Bob Clark"  wrote:

> Wrenches:
>  
> Sorry to bring up this situation again, but I could not find a previous 
> discussion thread that talked about step-by-step procedures for tracking down 
> ground faults (I believe it was John Berdner who provided the bulk of the 
> writing in that regard and it related to high voltage strings—not that 75-85 
> volts per string is all that low).
>  
> We have an Outback FLEXpower Two system with 8, 3-module strings (Silicon 
> Energy 190W, 25.3Vmp, 7.5 Imp) combined in a Midnite Solar MNPV12 combiner 
> with breakers.  The cables from the array are routed to two different Wiley 
> 4-string pass-through boxes (located under the two center strings) and then 
> off of the roof and into the PV combiner.
>  
> Up until this week the system has seen several weeks of awesome power 
> production.  Yesterday, the rains came and the GFDI breaker tripped.  Every 
> time it rains, the little green breaker on the GFDI trips off.  That tells me 
> that the ground fault is occurring in a place where at least one of the 
> conductors on one of the strings (possibly more) is getting wet and 
> conducting current to ground.
>  
> It would seem to me that the most likely place for moisture to cause a ground 
> fault to occur in this system would be in the pass-through boxes.  This would 
> mean removing the central modules to access the pass-through boxes.
>  
> Any of you who have mounted the Silicon Energy modules know that the cables 
> are contained in trays along the side of the modules until they are routed 
> through conduit to the pass-through boxes.  So, if there is current going to 
> ground from any of these cables, it could even be occurring in any of the 9 
> trays along side of the modules.  I do not like the idea of tracking down a 
> ground fault in one of these trays as they are all interconnected.
>  
> How best (and safely) to track down where the ground fault is occurring?  Any 
> advice as to the best and safest way to track down the ground fault(s) would 
> be greatly appreciated.
>  
> Bob Clark
> SolarWind Energy Systems, LLC
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> List Address: RE-wrenches@lists.re-wrenches.org
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> 
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[RE-wrenches] Kohler 10RY rewire to 120

2012-05-22 Thread mac Lewis
Hello wrenches,

Does anyone have any good instructions or advice on how to rewire an older
Kohler 10RY generator to 120VAC from 120/240?  I have heard it is simple,
but haven't gotten anything specific yet.

Thanks!

-- 



Mac Lewis

*

"Yo solo sé que no sé nada." -Sócrates
*
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[RE-wrenches] Finding ground faults

2012-05-22 Thread Bob Clark
Wrenches:

 

Sorry to bring up this situation again, but I could not find a previous
discussion thread that talked about step-by-step procedures for tracking
down ground faults (I believe it was John Berdner who provided the bulk of
the writing in that regard and it related to high voltage strings-not that
75-85 volts per string is all that low).

 

We have an Outback FLEXpower Two system with 8, 3-module strings (Silicon
Energy 190W, 25.3Vmp, 7.5 Imp) combined in a Midnite Solar MNPV12 combiner
with breakers.  The cables from the array are routed to two different Wiley
4-string pass-through boxes (located under the two center strings) and then
off of the roof and into the PV combiner.

 

Up until this week the system has seen several weeks of awesome power
production.  Yesterday, the rains came and the GFDI breaker tripped.  Every
time it rains, the little green breaker on the GFDI trips off.  That tells
me that the ground fault is occurring in a place where at least one of the
conductors on one of the strings (possibly more) is getting wet and
conducting current to ground.

 

It would seem to me that the most likely place for moisture to cause a
ground fault to occur in this system would be in the pass-through boxes.
This would mean removing the central modules to access the pass-through
boxes.

 

Any of you who have mounted the Silicon Energy modules know that the cables
are contained in trays along the side of the modules until they are routed
through conduit to the pass-through boxes.  So, if there is current going to
ground from any of these cables, it could even be occurring in any of the 9
trays along side of the modules.  I do not like the idea of tracking down a
ground fault in one of these trays as they are all interconnected.

 

How best (and safely) to track down where the ground fault is occurring?
Any advice as to the best and safest way to track down the ground fault(s)
would be greatly appreciated.

 

Bob Clark

SolarWind Energy Systems, LLC

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