Re: [RE-wrenches] Aluminum Roof shingles flashing

2012-07-03 Thread benn kilburn
James, 
Can you better describe the aluminum shingles?  Are they flat, or curved,
or…? 

I'm looking at a project that is using these…metrotile_roman.cfm
http://metroroofproducts.com/metrotile_roman.cfm
Conergy is recommending their roman tile roof hook that mounts to the roof
deck and curves out from under the shingle/tile for attaching the rails.
Although Conergy's install manual states that these can be installed with
the shingle/tiles already in place, the roofers I spoke with recommended
installing the hooks while they are installing the shingles, so as to not
damage the shingles by lifting them up and back to gain access to attach the
roof hook to the roof.  I prefer this approach since it would be the first
time working on this roof material.

Apparently these shingles cannot withstand a lot of weight without suffering
damage, so it may be best to use a manlift.
Hope this helps,
Benn

DayStar Renewable Energy Inc.
www.daystarsolar.ca
780-906-7807 
Certified Construction Electrician Solar Photovoltaic Systems Certified
Certificate # 0007S
HAVE A SUNNY DAY

On 02/07/12 5:07 PM, James Reismiller ja...@abundantsolar.com wrote:

HI All,
   I’m bidding a job that has an existing aluminum shingle roof.  I’m
wondering how to properly flash the penetrations, and what to use for
standoffs.  We typically use Unirac 2-piece aluminum standoffs with Oatey
no-calks on a comp roof.  We have used S5 VB-47’s for face-fastened metal
roofs, but never encountered aluminum shingles yet.  Ideas?
 
Regards,
James Reismiller
NABCEP Certified Solar PV Installer®
Abundant Solar
541-231-8772
CCB#175919
www.abundantsolar.com http://www.abundantsolar.com/abundantsolar/Home.html
 
”I’d put my money on the sun and solar energy. What a source of power! I
hope we don’t have to wait until oil and coal run out before we tackle
that.”-Thomas Edison
 
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Re: [RE-wrenches] L feet no flashing in shingle roof

2012-07-03 Thread mark
Yep, a properlysized pilot hole is the key. As far as I knowsplitting of rafters has not been a problem for me; it's not always possible to get inside to see. When the lag tightens down and doesn't spin out, Iassume it's good.
Maybe we have better quality building supplies in Indiana. A lot of the Amish buildings that I install on are built with native lumber. It is generallyMUCH stronger than the knotty Home Depot variety, and a 2x4 really is 2x4.

Thebenefits of a pilot holeare duly noted and accepted. 
I have the luxury of working in a market where I don't need to worry about inspectors finding fault with things just to justify their existence. God knows we do have that kind in Indiana too.

5 modules that I know of perished in our recent high winds:
3 are missing and presumed dead because the barn roof they were on is also missing.
1 was beaten to death because the customer screwed it down with screws intended to be used on steel roofing, and did not even hit a rafter.
1 well, may have been my fault. One lag pulled out and allowed the panel to bow and break. It's location shouldn'thave been a problemas far aswind is concerned. We apparently have lots of mini-twisters.
Two or three trees in the middle of a woods were twisted together with the rest barely touched.

We live and learn. My eyes have been opened to a few new things. Thanks.

 Original Message Subject: Re: [RE-wrenches] L feet no flashing in shingle roofFrom: benn kilburn b...@daystarsolar.caDate: Mon, July 02, 2012 9:19 pmTo: RE-wrenches re-wrenches@lists.re-wrenches.org


Mark,
You wrote, "If you put the lag anywhere near the middle of the rafter it won't split. If it splits, it must be some cheap stuff from Home Depot. 
Only an engineer with no practical experience would insist on a pilot hole and the resulting reduction in holding strength."
Drilling a properly sized and depth pilot hole will…
-reduce the possibility of the rafter splitting, 
-reduce further opening an existing split and
-reduce the chance of splitting a rafter when lagging directly into solid knot that will surely split without a pilot hole
...and if the whole roof is built with the same 'cheap stuff from home depot' then wouldn't you want to reduce the chance of every penetration/rafter splitting and compromising the integrity of the installation?

A properly sizedpilot bit will not reduce the pullout or shear strength of a lag bolt. There are charts for reference for different types of wood.

Anyone who works with wood and where splitting, structural or aesthetics are a concern (carpenter, cabinet maker, framer…rooftop PV installer) should know that wood splitting is significantly reduced when a pilot hole is used. It is a 'best practice' method.

I don't sweat over using just L-feet, because when I do I'm confidant that I'm using an approved sealant and enough of it to make each hole I drill in the roof leak-free, but I will not deny that a flashed roof penetration is a superior and first choice method.

Cheers,
Benn



DayStar Renewable Energy Inc.
www.daystarsolar.ca
780-906-7807
Certified Construction Electrician Solar Photovoltaic Systems Certified
Certificate # 0007S
HAVE A SUNNY DAY


On 02/07/12 4:40 PM, "m...@hurshtown.com" m...@hurshtown.com wrote:



My 18V Milwaukee cordless hammer drill has no trouble driving a 5/16" lag into anything I've ever encountered.
If you put the lag anywhere near the middle of the rafter it won't split. If it splits, it must be some cheap stuff from Home Depot. 
Only an engineer with no practical experience would insist on a pilot hole and the resulting reduction in holding strength. I'm assuming the IBC consists of a bunch of bureaucrats that value control over common sense.
In this instance flashing offers no benefit, and may even be counter-productive if incorrectly installed and it causes rain to collect under it. My experience is in northern Indiana where it does rain and the wind does blow. (Record 91 mph winds last Thursday.) Less severe weather than Michigan, but close.
I use the best silicone caulk Menards has to offer. I've never worried about compatibility. It definitely won't dry up and crack away like the black roof cement some swear by and insist on. 15+ year old silicone caulk is yellowed a bit but that's the only change.
If the silicone and shingle aren't getting along, I've never heard them complain.

Mark
(Disclaimer: Portions of theprecedingare the opinions of the author.)


 Original Message Subject: Re: [RE-wrenches] L feet no flashing in shingle roofFrom: Dave Click davecl...@fsec.ucf.eduDate: Mon, July 02, 2012 10:29 amTo: re-wrenches@lists.re-wrenches.orgI always thought that installing lag screws was tough enough with pilot holes- I should hit the gym. I'm not a structural PE, but I think that not drilling pilot holes violates the American Wood Council's National Design Specs and therefore violates the IBC too. I would imagine that you'd be much more likely to split your 

Re: [RE-wrenches] L feet no flashing in shingle roof

2012-07-03 Thread Chris Mason
I don't believe you are correct here. The body of the lag does not do
anything for the holding power, it is the threads that prevent pullout. If
you drive a 5/16 lag into a 3 x 8 without a pilot hole, you will be putting
a lot of pressure into the wood to split it. It might not split every time,
it might not split right then, but you are definitely introducing a lot of
stress for no good reason. On any of these techniques for mounting, I want
to follow the manufacturers recommendations, otherwise how can you be sure
if you are right. Without a testing lab, you have no way to know.
I think mounting PV systems IS a science project, it takes care and thought
to do it right. We do a lot of concrete roof installations in hurricane
areas, and mounting keeps me up at night.


On Sun, Jul 1, 2012 at 9:13 PM, m...@hurshtown.com wrote:

 In my 20 year experience of lagging down L feet on shingle roofs in
 Indiana with a good dollop of silicone caulk under the foot, I've never had
 an issue.  No pre-drilling, just drive the lag home.  Drilling a hole first
 is not necessary, and reduces holding strength.  No reason to make a
 science project out of it and increase cost and labor.

 Mark

   Original Message 
 Subject: Re: [RE-wrenches] L feet no flashing in shingle roof
 From: Drake drake.chamber...@redwoodalliance.org
 Date: Fri, June 29, 2012 3:09 pm
 To: RE-wrenches re-wrenches@lists.re-wrenches.org

 Hi Jay,

 There is no room for flashings.  The L feet will go very close to the
 skylights and the flashing would hit the edge of them.   Plus there is an
 existing array that was done by another installer that is done with L feet
 only.  The new array would be higher.


 And given that we have really good off the shelf approved flashed feet,
 why would you use anything else?

 My 2 cents,

 Jay

 peltz power


 On Jun 29, 2012, at 5:16 AM, Glenn Burt wrote:

 We have used a variety of sealants over the years, and determined simple
 Henry roofing cement is the best product for use on comp roofing.

 We also used to bend our own L-foot flashing, which we cut from standard
 Al coil stock (before all the manufactured options were available). This
 might be a good option for you in this case.



 Glenn

 *From:* re-wrenches-boun...@lists.re-wrenches.org [
 mailto:re-wrenches-boun...@lists.re-wrenches.orgre-wrenches-boun...@lists.re-wrenches.org]
 *On Behalf Of *Drake
 *Sent:* Thursday, June 28, 2012 6:40 PM
 *To:* RE-wrenches
 *Subject:* [RE-wrenches] L feet no flashing in shingle roof

 I'm quoting a job that has an existing array with L feet bolted down to a
 shingle roof with no flashings.  I want to match the height of the existing
 array.  Also some modules are being worked in around skylights where it is
 unlikely that room would be available for flashings to center over rafters.

 I've always used flashings.  Would it be completely crazy to follow suit
 of the existing array and bolt L feet straight to the shingle roof with
 good roof sealant?  If so, how would you seal it?

 **
 Drake Chamberlin****
 ATHENS ELECTRIC LLC
 OH License 44810****
 CO license 3773
 NABCEP Certified PV
  --
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-- 
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President, Comet Systems Ltd
www.cometenergysystems.com
Cell: 264.235.5670
Skype: netconcepts
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Re: [RE-wrenches] L feet no flashing in shingle roof

2012-07-03 Thread Chris Mason
Bill,
Can you provide a link to the product you are using - I found a lot of
screws on that site but none called structural.

Thanks

Chris

On Mon, Jul 2, 2012 at 7:08 PM, Bill Hoffer suneng...@gmail.com wrote:

 Mark

 Lags for me are old hat after using the newer structural screws.  I get
 them local from www.screw-products.com although I know there are more
 companies out there that make them for the Structural Insulation Panel
 industry.  Thinner than lags with comparable strength, they drive easy with
 no predrilling, and are less likely to blow out a truss.  Come in many
 different lengths and use a special star head with a built in washer.  I
 use thick butyl tape on the foot and a small rubber washer on the screw
 head , together they work great!  If you want a little more security a dab
 of the appropriate sealer in the foot slot before finally tightening it
 down works too.  Only way to go on corrugated metal roofs where there is no
 real option for flashing.

 Bill


 On Mon, Jul 2, 2012 at 3:40 PM, m...@hurshtown.com wrote:

 My 18V Milwaukee cordless hammer drill has no trouble driving a 5/16 lag
 into anything I've ever encountered.
 If you put the lag anywhere near the middle of the rafter it won't split.
  If it splits, it must be some cheap stuff from Home Depot.
 Only an engineer with no practical experience would insist on a pilot
 hole and the resulting reduction in holding strength.  I'm assuming the IBC
 consists of a bunch of bureaucrats that value control over common sense.
 In this instance flashing offers no benefit, and may even be
 counter-productive if incorrectly installed and it causes rain to collect
 under it.  My experience is in northern Indiana where it does rain and the
 wind does blow.  (Record 91 mph winds last Thursday.)  Less severe weather
 than Michigan, but close.
 I use the best silicone caulk Menards has to offer.  I've never worried
 about compatibility.  It definitely won't dry up and crack away like the
 black roof cement some swear by and insist on.  15+ year old silicone caulk
 is yellowed a bit but that's the only change.
 If the silicone and shingle aren't getting along, I've never heard them
 complain.

 Mark
 (Disclaimer: Portions of the preceding are the opinions of the author.)

   Original Message 
 Subject: Re: [RE-wrenches] L feet no flashing in shingle roof
 From: Dave Click davecl...@fsec.ucf.edu
 Date: Mon, July 02, 2012 10:29 am
 To: re-wrenches@lists.re-wrenches.org

 I always thought that installing lag screws was tough enough with pilot
 holes- I should hit the gym. I'm not a structural PE, but I think that
 not drilling pilot holes violates the American Wood Council's National
 Design Specs and therefore violates the IBC too. I would imagine that
 you'd be much more likely to split your trusses. IBC also requires
 flashings be used but at least around here inspectors never ask for it
 (which makes sense- as you all know, Florida never sees wind or rain,
 and definitely not at the same time). What silicone do you use that's
 compatible with asphalt shingles?

 DKC

 On 2012/7/1 21:13, m...@hurshtown.com wrote:
  In my 20 year experience of lagging down L feet on shingle roofs in
  Indiana with a good dollop of silicone caulk under the foot, I've never
  had an issue. No pre-drilling, just drive the lag home. Drilling a hole
  first is not necessary, and reduces holding strength. No reason to make
  a science project out of it and increase cost and labor.
 
  Mark
 
   Original Message 
  Subject: Re: [RE-wrenches] L feet no flashing in shingle roof
  From: Drake drake.chamber...@redwoodalliance.org
  mailto:drake.chamber...@redwoodalliance.orgdrake.chamber...@redwoodalliance.org
 
  Date: Fri, June 29, 2012 3:09 pm
  To: RE-wrenches re-wrenches@lists.re-wrenches.org
  mailto:re-wrenches@lists.re-wrenches.orgre-wrenches@lists.re-wrenches.org
 
 
  Hi Jay,
 
  There is no room for flashings. The L feet will go very close to the
  skylights and the flashing would hit the edge of them. Plus there is
  an existing array that was done by another installer that is done
  with L feet only. The new array would be higher.
 
 
  And given that we have really good off the shelf approved flashed
  feet, why would you use anything else?
 
  My 2 cents,
 
  Jay
 
  peltz power
 
 
  On Jun 29, 2012, at 5:16 AM, Glenn Burt wrote:
 
  We have used a variety of sealants over the years, and determined
  simple Henry roofing cement is the best product for use on comp
  roofing.
 
  We also used to bend our own L-foot flashing, which we cut from
  standard Al coil stock (before all the manufactured options were
  available). This might be a good option for you in this case.
 
 
 
  Glenn
 
  *From:* re-wrenches-boun...@lists.re-wrenches.org
  mailto:re-wrenches-boun...@lists.re-wrenches.orgre-wrenches-boun...@lists.re-wrenches.org
 
  [mailto:re-wrenches-boun...@lists.re-wrenches.orgre-wrenches-boun...@lists.re-wrenches.org]
 

[RE-wrenches] Cheap Backup

2012-07-03 Thread Drake

Hello Wrenches,

We are having a prolonged power outage due to the recent storm that 
ripped through the eastern U.S., and people with PV systems are 
contacting me about ways to harvest their solar.  I'm investigating 
inexpensive ways to at least let people have power during the day.


The only possible option that comes up so far is to use an 
inexpensive off grid inverter to set up a mini grid.  Maybe set up a 
24V unit with two small 12 V gel cells.  AC couple the on grid 
inverter with the off grid in an essential loads panel.


My questions are:
   * How big an inverter can go on how small a battery bank?
   * Would the Magnum be a good choice for this?
   * How much PV can you backfeed through a Magnum
   * Is there a better way to accomplish this?
Thanks,

Drake

Drake Chamberlin
ATHENS ELECTRIC LLC
OH License 44810
CO license 3773
NABCEP Certified PV
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Re: [RE-wrenches] L feet no flashing in shingle roof

2012-07-03 Thread Bill Hoffer
Chris

Bronze Star Construction Lags are what I use.  I usually use the 5/16 and
1/4 with the most thread I can into the truss without popping out the
other side.  I have dropped to #7 with more penetrations if the truss
warranted it.

http://www.screw-products.com/star-drive-construction-lag-screws.htm

Here is their strength tests for 5/16, very comparable to lags.  I tend to
be pretty conservative and use a 2x - 2.5x strength tests safety factor
with almost all my fasteners, especially blind attachment to trusses.  Full
test results are available.

http://www.screw-products.com/specs.htm

I have had luck with Cannon gasket for butyl or EDPM washers, use .75 dia
outer with dia of fastener inner about .25 thick. About $.15 each for
1000, about half that for 2500.  Can order direct online.  Buytl to me
works better since it flows well when tightened.

http://www.cannongasket.com/

I believe there are several manufacturers making these types of screws now,
so there may be other sources.

Hope that helps!



Bill

On Tue, Jul 3, 2012 at 6:43 AM, Chris Mason cometenergysyst...@gmail.comwrote:

 Bill,
 Can you provide a link to the product you are using - I found a lot of
 screws on that site but none called structural.

 Thanks

 Chris

 On Mon, Jul 2, 2012 at 7:08 PM, Bill Hoffer suneng...@gmail.com wrote:

 Mark

 Lags for me are old hat after using the newer structural screws.  I get
 them local from www.screw-products.com although I know there are more
 companies out there that make them for the Structural Insulation Panel
 industry.  Thinner than lags with comparable strength, they drive easy with
 no predrilling, and are less likely to blow out a truss.  Come in many
 different lengths and use a special star head with a built in washer.  I
 use thick butyl tape on the foot and a small rubber washer on the screw
 head , together they work great!  If you want a little more security a dab
 of the appropriate sealer in the foot slot before finally tightening it
 down works too.  Only way to go on corrugated metal roofs where there is no
 real option for flashing.

 Bill


 On Mon, Jul 2, 2012 at 3:40 PM, m...@hurshtown.com wrote:

 My 18V Milwaukee cordless hammer drill has no trouble driving a 5/16
 lag into anything I've ever encountered.
 If you put the lag anywhere near the middle of the rafter it won't
 split.  If it splits, it must be some cheap stuff from Home Depot.
 Only an engineer with no practical experience would insist on a pilot
 hole and the resulting reduction in holding strength.  I'm assuming the IBC
 consists of a bunch of bureaucrats that value control over common sense.
 In this instance flashing offers no benefit, and may even be
 counter-productive if incorrectly installed and it causes rain to collect
 under it.  My experience is in northern Indiana where it does rain and the
 wind does blow.  (Record 91 mph winds last Thursday.)  Less severe weather
 than Michigan, but close.
 I use the best silicone caulk Menards has to offer.  I've never worried
 about compatibility.  It definitely won't dry up and crack away like the
 black roof cement some swear by and insist on.  15+ year old silicone caulk
 is yellowed a bit but that's the only change.
 If the silicone and shingle aren't getting along, I've never heard them
 complain.

 Mark
 (Disclaimer: Portions of the preceding are the opinions of the author.)

   Original Message 
 Subject: Re: [RE-wrenches] L feet no flashing in shingle roof
 From: Dave Click davecl...@fsec.ucf.edu
 Date: Mon, July 02, 2012 10:29 am
 To: re-wrenches@lists.re-wrenches.org

 I always thought that installing lag screws was tough enough with pilot
 holes- I should hit the gym. I'm not a structural PE, but I think that
 not drilling pilot holes violates the American Wood Council's National
 Design Specs and therefore violates the IBC too. I would imagine that
 you'd be much more likely to split your trusses. IBC also requires
 flashings be used but at least around here inspectors never ask for it
 (which makes sense- as you all know, Florida never sees wind or rain,
 and definitely not at the same time). What silicone do you use that's
 compatible with asphalt shingles?

 DKC

 On 2012/7/1 21:13, m...@hurshtown.com wrote:
  In my 20 year experience of lagging down L feet on shingle roofs in
  Indiana with a good dollop of silicone caulk under the foot, I've never
  had an issue. No pre-drilling, just drive the lag home. Drilling a hole
  first is not necessary, and reduces holding strength. No reason to make
  a science project out of it and increase cost and labor.
 
  Mark
 
   Original Message 
  Subject: Re: [RE-wrenches] L feet no flashing in shingle roof
  From: Drake drake.chamber...@redwoodalliance.org
  mailto:drake.chamber...@redwoodalliance.orgdrake.chamber...@redwoodalliance.org
 
  Date: Fri, June 29, 2012 3:09 pm
  To: RE-wrenches re-wrenches@lists.re-wrenches.org
  

Re: [RE-wrenches] L feet no flashing in shingle roof

2012-07-03 Thread Jason Szumlanski
I agree. I would drill a pilot for anything bigger than #12. 5/16 Lags get
a 1/8 pilot minimum.

Unfortunately, common 1/8 bits are usually pretty short and break off
easily.

Jason Szumlanski
Fafco Solar



On Tue, Jul 3, 2012 at 9:35 AM, Chris Mason cometenergysyst...@gmail.comwrote:

 I don't believe you are correct here. The body of the lag does not do
 anything for the holding power, it is the threads that prevent pullout. If
 you drive a 5/16 lag into a 3 x 8 without a pilot hole, you will be putting
 a lot of pressure into the wood to split it. It might not split every time,
 it might not split right then, but you are definitely introducing a lot of
 stress for no good reason. On any of these techniques for mounting, I want
 to follow the manufacturers recommendations, otherwise how can you be sure
 if you are right. Without a testing lab, you have no way to know.
 I think mounting PV systems IS a science project, it takes care and
 thought to do it right. We do a lot of concrete roof installations in
 hurricane areas, and mounting keeps me up at night.


  On Sun, Jul 1, 2012 at 9:13 PM, m...@hurshtown.com wrote:

 In my 20 year experience of lagging down L feet on shingle roofs in
 Indiana with a good dollop of silicone caulk under the foot, I've never had
 an issue.  No pre-drilling, just drive the lag home.  Drilling a hole first
 is not necessary, and reduces holding strength.  No reason to make a
 science project out of it and increase cost and labor.

 Mark

   Original Message 
 Subject: Re: [RE-wrenches] L feet no flashing in shingle roof
 From: Drake drake.chamber...@redwoodalliance.org
 Date: Fri, June 29, 2012 3:09 pm
 To: RE-wrenches re-wrenches@lists.re-wrenches.org

 Hi Jay,

 There is no room for flashings.  The L feet will go very close to the
 skylights and the flashing would hit the edge of them.   Plus there is an
 existing array that was done by another installer that is done with L feet
 only.  The new array would be higher.


 And given that we have really good off the shelf approved flashed feet,
 why would you use anything else?

 My 2 cents,

 Jay

 peltz power


 On Jun 29, 2012, at 5:16 AM, Glenn Burt wrote:

 We have used a variety of sealants over the years, and determined simple
 Henry roofing cement is the best product for use on comp roofing.

 We also used to bend our own L-foot flashing, which we cut from standard
 Al coil stock (before all the manufactured options were available). This
 might be a good option for you in this case.



 Glenn

 *From:* re-wrenches-boun...@lists.re-wrenches.org [
 mailto:re-wrenches-boun...@lists.re-wrenches.orgre-wrenches-boun...@lists.re-wrenches.org]
 *On Behalf Of *Drake
 *Sent:* Thursday, June 28, 2012 6:40 PM
 *To:* RE-wrenches
 *Subject:* [RE-wrenches] L feet no flashing in shingle roof

 I'm quoting a job that has an existing array with L feet bolted down to a
 shingle roof with no flashings.  I want to match the height of the existing
 array.  Also some modules are being worked in around skylights where it is
 unlikely that room would be available for flashings to center over rafters.

 I've always used flashings.  Would it be completely crazy to follow suit
 of the existing array and bolt L feet straight to the shingle roof with
 good roof sealant?  If so, how would you seal it?

 **
 Drake Chamberlin****
 ATHENS ELECTRIC LLC
 OH License 44810****
 CO license 3773
 NABCEP Certified PV
  --
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 Check out participant bios:
 www.members.re-wrenches.org

 **


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Re: [RE-wrenches] L feet no flashing in shingle roof

2012-07-03 Thread Garrison Riegel
The EcoFasten GF1 flashing is easy to install on a retrofit and will not
necessarily add any height to the rail.  If you do need to trim the
flashings installed around the skylight, then I would recommend adding
sealant to these penetrations.  We ditch the included lag and use a 5/16
GRK RSS (self tapping structural screw).  The combination works great and
does not require a pilot hole.

 

RSS:

http://www.grkfasteners.com/en/RSS_1_2_information.htm

 

GF1

http://ecofastensolar.com/pdf/GF1%20Cutsheets.pdf

 

Best,

 

Garrison Riegel

Project Manager 

 

Solar Service Inc

[p] 847-677-0950

[f] 847-647-9360

www.solarserviceinc.com http://www.solarserviceinc.com/ 

 

NABCEP Certified Solar PV and Thermal InstallerT

 

 

There is no room for flashings. The L feet will go very close to the
skylights and the flashing would hit the edge of them. Plus there is an
existing array that was done by another installer that is done with L feet
only. The new array would be higher.

 

  _  

 

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Re: [RE-wrenches] L feet no flashing in shingle roof

2012-07-03 Thread Ryan Mayfield
Getting back to the flashing aspect of this thread, the comment about 
improperly installed flashings doing more harm than good and the general 
comments about L feet straight to the roof…

 

Yes, if you install ANYTHING wrong it's counterproductive but if you read the 
instructions and use common sense then flashing is a no-brainer. L feet 
straight to the roof not only voids roof warranties, but they also violate ALL 
roofing best practices and it makes our industry look bad. No roofer or roof 
manufacturer would ever hold a warranty on a roof with just L feet attached to 
it. We wouldn't want a roofer making electrical connections or designs on a PV 
system without the right training so why would we want to violate their 
standards when we penetrate their roofs?


Ryan

 

 

 

 

 

On 02/07/12 4:40 PM, m...@hurshtown.com m...@hurshtown.com wrote:

 

My 18V Milwaukee cordless hammer drill has no trouble driving a 5/16 lag into 
anything I've ever encountered.

If you put the lag anywhere near the middle of the rafter it won't split.  If 
it splits, it must be some cheap stuff from Home Depot.  

Only an engineer with no practical experience would insist on a pilot hole and 
the resulting reduction in holding strength.  I'm assuming the IBC consists of 
a bunch of bureaucrats that value control over common sense.

In this instance flashing offers no benefit, and may even be counter-productive 
if incorrectly installed and it causes rain to collect under it.  My experience 
is in northern Indiana where it does rain and the wind does blow.  (Record 91 
mph winds last Thursday.)  Less severe weather than Michigan, but close.

I use the best silicone caulk Menards has to offer.  I've never worried about 
compatibility.  It definitely won't dry up and crack away like the black roof 
cement some swear by and insist on.  15+ year old silicone caulk is yellowed a 
bit but that's the only change.

If the silicone and shingle aren't getting along, I've never heard them 
complain.





Mark

(Disclaimer: Portions of the preceding are the opinions of the author.)





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Re: [RE-wrenches] L feet no flashing in shingle roof

2012-07-03 Thread David Brearley
+1 on the use of structural screws. We ran an article about lag screws a couple 
years ago:

http://solarprofessional.com/article/?file=SP3_4_pg70_Shelly

One of the things that surprised me when I read this manuscript is how variable 
lag screws are in terms of construction and quality. Besides the convenience of 
being able to drive a structural screw without a pilot hole, the engineering 
specs are likely better documented and the manufacturing tolerances are 
probably tighter as well. 

FWIW: I think that using unflashed attachments in these litigious times is 
unwise. It's not consistent with best practices in the construction industry. 
It does not meet building codes. It violates the roof warranty. It makes your 
competition look good. 

We ran our first article on this topic 4 years ago, in our inaugural issue of 
SolarPro magazine:

http://solarprofessional.com/article/?file=SP1_1_pg72_Fain

The industry has come a long way since then, both in terms of awareness and in 
terms of off-the-shelf flashed attachment options. There are so many quality 
flashed attachment solutions to chose from now that I'm not sure why anyone 
would knowingly expose themselves to a possible construction negligence claim.

Drive straight,

David Brearley, Senior Technical Editor
SolarPro magazine 
NABCEP Certified PV Installer ™
david.brear...@solarprofessional.com
Direct: 541.261.6545

On Jul 3, 2012, at 4:11 PM, Garrison Riegel wrote:

 The EcoFasten GF1 flashing is easy to install on a retrofit and will not 
 necessarily add any height to the rail.  If you do need to trim the flashings 
 installed around the skylight, then I would recommend adding sealant to these 
 penetrations.  We ditch the included lag and use a 5/16” GRK RSS (self 
 tapping structural screw).  The combination works great and does not require 
 a pilot hole.
  
 RSS:
 http://www.grkfasteners.com/en/RSS_1_2_information.htm
  
 GF1
 http://ecofastensolar.com/pdf/GF1%20Cutsheets.pdf
  
 Best,
  
 Garrison Riegel
 Project Manager
  
 Solar Service Inc
 [p] 847-677-0950
 [f] 847-647-9360
 www.solarserviceinc.com
  
 NABCEP Certified Solar PV and Thermal Installer™
  
  
 “There is no room for flashings. The L feet will go very close to the 
 skylights and the flashing would hit the edge of them. Plus there is an 
 existing array that was done by another installer that is done with L feet 
 only. The new array would be higher.”
  
  
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Re: [RE-wrenches] Kyocera KC 120-1R = 102 Watt

2012-07-03 Thread Wallace Stahle

On Jun 28, 2012, at 11:11 AM, Marv Dargatz wrote:

 What is “peak volts” and “peak amps”?
  
 The only ratings that should apply here are Vmp and Imp.  Plus, of course, 
 deratings for temperature and correction for irradiance and angle of 
 incidence.
  See ya!
  
 Marv 


 I multiplied the labeled peak volts x the peak amps at STC.  That is, using 
 the stated data from label on back of module.


Uh yeah, up here in Northern California, or at least the small padded room I'm 
in, peak volts and peak amps are the same as Vmp and Imp. I just got sloppy 
being way tired when I posted that.

Even with that fuzzyness explained,  the KC120-1R modules being sent as 
replacements are actually LABELED on back as putting out 102 watts at STC  if 
you multiply the stated on the label.
Yet it is called KC120-1R   That is shocking and represents deliberate 
deception in my opinion. 
 


If any of you have replaced these faulty KC120s with KC120-1R then I encourage 
you to find out what the labeled Vmp x Imp is.

If you want to open a can of worms that is.

It may be these two are an anomaly. I am having the recipient of the batch in 
question confirm on those he has.

Happy trails,

Wallace Stahle
Future Electric Energy Co
P O Box 236
Willits, CA 95490
fut...@pacific.net
CA Lic.# C10-762093
707-459-0474




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Re: [RE-wrenches] L feet no flashing in shingle roof

2012-07-03 Thread Benn At DayStarSolar
I haven't read up on the mentioned structural screws yet, but do they 
specifically state that they can be driven without a pilot hole?  What is the 
justification and how are they different so that they won't cause a board to 
split under pressure?
Does anyone have some good info on this?

benn
Sent from a 'smart' phone, with tiny keys. Please excuse shortcuts and typos. 

On 2012-07-03, at 3:53 PM, David Brearley 
david.brear...@solarprofessional.com wrote:

 +1 on the use of structural screws. We ran an article about lag screws a 
 couple years ago:
 
 http://solarprofessional.com/article/?file=SP3_4_pg70_Shelly
 
 One of the things that surprised me when I read this manuscript is how 
 variable lag screws are in terms of construction and quality. Besides the 
 convenience of being able to drive a structural screw without a pilot hole, 
 the engineering specs are likely better documented and the manufacturing 
 tolerances are probably tighter as well. 
 
 FWIW: I think that using unflashed attachments in these litigious times is 
 unwise. It's not consistent with best practices in the construction industry. 
 It does not meet building codes. It violates the roof warranty. It makes your 
 competition look good. 
 
 We ran our first article on this topic 4 years ago, in our inaugural issue of 
 SolarPro magazine:
 
 http://solarprofessional.com/article/?file=SP1_1_pg72_Fain
 
 The industry has come a long way since then, both in terms of awareness and 
 in terms of off-the-shelf flashed attachment options. There are so many 
 quality flashed attachment solutions to chose from now that I'm not sure why 
 anyone would knowingly expose themselves to a possible construction 
 negligence claim.
 
 Drive straight,
 
 David Brearley, Senior Technical Editor
 SolarPro magazine 
 NABCEP Certified PV Installer ™
 david.brear...@solarprofessional.com
 Direct: 541.261.6545
 
 On Jul 3, 2012, at 4:11 PM, Garrison Riegel wrote:
 
 The EcoFasten GF1 flashing is easy to install on a retrofit and will not 
 necessarily add any height to the rail.  If you do need to trim the 
 flashings installed around the skylight, then I would recommend adding 
 sealant to these penetrations.  We ditch the included lag and use a 5/16” 
 GRK RSS (self tapping structural screw).  The combination works great and 
 does not require a pilot hole.
  
 RSS:
 http://www.grkfasteners.com/en/RSS_1_2_information.htm
  
 GF1
 http://ecofastensolar.com/pdf/GF1%20Cutsheets.pdf
  
 Best,
  
 Garrison Riegel
 Project Manager
  
 Solar Service Inc
 [p] 847-677-0950
 [f] 847-647-9360
 www.solarserviceinc.com
  
 NABCEP Certified Solar PV and Thermal Installer™
  
  
 “There is no room for flashings. The L feet will go very close to the 
 skylights and the flashing would hit the edge of them. Plus there is an 
 existing array that was done by another installer that is done with L feet 
 only. The new array would be higher.”
  
  
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Re: [RE-wrenches] Kyocera KC 120-1R = 102 Watt

2012-07-03 Thread Marv Dargatz
OK, got it.

The reason I asked, is some people in the past have used Isc and Voc to attempt 
a power calculation.  Obviously very erroneous results with this.

I agree that the labeling, as you've described it, is a bit misleading.  
Perhaps they just had a dyslexic person running the labeling machine.  To some, 
120 and 102 might look the same.  I see errors like this way too frequently.

Have you tested the modules for actual power output?


See ya!

Marv
Director of Technology and Support, North America
SolarEdge Technologies, Inc.
Tech Support North America:  +877.360.5292
Mobile: +530.392.0356

From: re-wrenches-boun...@lists.re-wrenches.org 
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Wallace Stahle
Sent: Tuesday, July 03, 2012 3:36 PM
To: RE-wrenches
Subject: Re: [RE-wrenches] Kyocera KC 120-1R = 102 Watt


On Jun 28, 2012, at 11:11 AM, Marv Dargatz wrote:


What is peak volts and peak amps?

The only ratings that should apply here are Vmp and Imp.  Plus, of course, 
deratings for temperature and correction for irradiance and angle of incidence.
 See ya!

Marv



I multiplied the labeled peak volts x the peak amps at STC.  That is, using the 
stated data from label on back of module.


Uh yeah, up here in Northern California, or at least the small padded room I'm 
in, peak volts and peak amps are the same as Vmp and Imp. I just got sloppy 
being way tired when I posted that.

Even with that fuzzyness explained,  the KC120-1R modules being sent as 
replacements are actually LABELED on back as putting out 102 watts at STC  if 
you multiply the stated on the label.
Yet it is called KC120-1R   That is shocking and represents deliberate 
deception in my opinion.


If any of you have replaced these faulty KC120s with KC120-1R then I encourage 
you to find out what the labeled Vmp x Imp is.

If you want to open a can of worms that is.

It may be these two are an anomaly. I am having the recipient of the batch in 
question confirm on those he has.

Happy trails,

Wallace Stahle
Future Electric Energy Co
P O Box 236
Willits, CA 95490
fut...@pacific.netmailto:fut...@pacific.net
CA Lic.# C10-762093
707-459-0474




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Re: [RE-wrenches] L feet no flashing in shingle roof

2012-07-03 Thread Rich Nicol
The GRK fasteners mentioned in a previous post associated with the Ecofasten 
flashing and L feet are self-drilling, but a pilot hole is still helpful in 
some instances. Very nice structural fasteners – high quality stainless, 
extremely course thread to increase pull out value and they use a T30 bit to 
drive. 

Rich

 

From: re-wrenches-boun...@lists.re-wrenches.org 
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Benn At 
DayStarSolar
Sent: Tuesday, July 03, 2012 6:36 PM
To: RE-wrenches
Subject: Re: [RE-wrenches] L feet no flashing in shingle roof

 

I haven't read up on the mentioned structural screws yet, but do they 
specifically state that they can be driven without a pilot hole?  What is the 
justification and how are they different so that they won't cause a board to 
split under pressure?

Does anyone have some good info on this?

benn

Sent from a 'smart' phone, with tiny keys. Please excuse shortcuts and typos. 


On 2012-07-03, at 3:53 PM, David Brearley 
david.brear...@solarprofessional.com wrote:

+1 on the use of structural screws. We ran an article about lag screws a couple 
years ago:

 

 http://solarprofessional.com/article/?file=SP3_4_pg70_Shelly 
http://solarprofessional.com/article/?file=SP3_4_pg70_Shelly

 

One of the things that surprised me when I read this manuscript is how variable 
lag screws are in terms of construction and quality. Besides the convenience of 
being able to drive a structural screw without a pilot hole, the engineering 
specs are likely better documented and the manufacturing tolerances are 
probably tighter as well. 

 

FWIW: I think that using unflashed attachments in these litigious times is 
unwise. It's not consistent with best practices in the construction industry. 
It does not meet building codes. It violates the roof warranty. It makes your 
competition look good. 

 

We ran our first article on this topic 4 years ago, in our inaugural issue of 
SolarPro magazine:

 

 http://solarprofessional.com/article/?file=SP1_1_pg72_Fain 
http://solarprofessional.com/article/?file=SP1_1_pg72_Fain

 

The industry has come a long way since then, both in terms of awareness and in 
terms of off-the-shelf flashed attachment options. There are so many quality 
flashed attachment solutions to chose from now that I'm not sure why anyone 
would knowingly expose themselves to a possible construction negligence claim.

 

Drive straight,

 

David Brearley, Senior Technical Editor

SolarPro magazine 
NABCEP Certified PV Installer ™
david.brear...@solarprofessional.com
Direct: 541.261.6545




On Jul 3, 2012, at 4:11 PM, Garrison Riegel wrote:





The EcoFasten GF1 flashing is easy to install on a retrofit and will not 
necessarily add any height to the rail.  If you do need to trim the flashings 
installed around the skylight, then I would recommend adding sealant to these 
penetrations.  We ditch the included lag and use a 5/16” GRK RSS (self tapping 
structural screw).  The combination works great and does not require a pilot 
hole.

 

RSS:

http://www.grkfasteners.com/en/RSS_1_2_information.htm

 

GF1

http://ecofastensolar.com/pdf/GF1%20Cutsheets.pdf

 

Best,

 

Garrison Riegel

Project Manager

 

Solar Service Inc

[p] 847-677-0950

[f] 847-647-9360

www.solarserviceinc.com http://www.solarserviceinc.com/ 

 

NABCEP Certified Solar PV and Thermal Installer™

 

 

“There is no room for flashings. The L feet will go very close to the skylights 
and the flashing would hit the edge of them. Plus there is an existing array 
that was done by another installer that is done with L feet only. The new array 
would be higher.”

 

  _  

 

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Re: [RE-wrenches] L feet no flashing in shingle roof

2012-07-03 Thread Chris Mason
Thanks for the information, I really like these fasteners.
Bronze not stainless? We normally use stainless for everything. Given our
coastal location, we want to avoid corrosion.


On Tue, Jul 3, 2012 at 1:46 PM, Bill Hoffer suneng...@gmail.com wrote:

 Chris

 Bronze Star Construction Lags are what I use.  I usually use the 5/16 and
 1/4 with the most thread I can into the truss without popping out the
 other side.  I have dropped to #7 with more penetrations if the truss
 warranted it.

 http://www.screw-products.com/star-drive-construction-lag-screws.htm

 Here is their strength tests for 5/16, very comparable to lags.  I tend
 to be pretty conservative and use a 2x - 2.5x strength tests safety factor
 with almost all my fasteners, especially blind attachment to trusses.  Full
 test results are available.

 http://www.screw-products.com/specs.htm

 I have had luck with Cannon gasket for butyl or EDPM washers, use .75 dia
 outer with dia of fastener inner about .25 thick. About $.15 each for
 1000, about half that for 2500.  Can order direct online.  Buytl to me
 works better since it flows well when tightened.

 http://www.cannongasket.com/

 I believe there are several manufacturers making these types of screws
 now, so there may be other sources.

 Hope that helps!



 Bill


 On Tue, Jul 3, 2012 at 6:43 AM, Chris Mason 
 cometenergysyst...@gmail.comwrote:

 Bill,
 Can you provide a link to the product you are using - I found a lot of
 screws on that site but none called structural.

 Thanks

 Chris

 On Mon, Jul 2, 2012 at 7:08 PM, Bill Hoffer suneng...@gmail.com wrote:

 Mark

 Lags for me are old hat after using the newer structural screws.  I get
 them local from www.screw-products.com although I know there are more
 companies out there that make them for the Structural Insulation Panel
 industry.  Thinner than lags with comparable strength, they drive easy with
 no predrilling, and are less likely to blow out a truss.  Come in many
 different lengths and use a special star head with a built in washer.  I
 use thick butyl tape on the foot and a small rubber washer on the screw
 head , together they work great!  If you want a little more security a dab
 of the appropriate sealer in the foot slot before finally tightening it
 down works too.  Only way to go on corrugated metal roofs where there is no
 real option for flashing.

 Bill


 On Mon, Jul 2, 2012 at 3:40 PM, m...@hurshtown.com wrote:

 My 18V Milwaukee cordless hammer drill has no trouble driving a 5/16
 lag into anything I've ever encountered.
 If you put the lag anywhere near the middle of the rafter it won't
 split.  If it splits, it must be some cheap stuff from Home Depot.
 Only an engineer with no practical experience would insist on a pilot
 hole and the resulting reduction in holding strength.  I'm assuming the IBC
 consists of a bunch of bureaucrats that value control over common sense.
 In this instance flashing offers no benefit, and may even be
 counter-productive if incorrectly installed and it causes rain to collect
 under it.  My experience is in northern Indiana where it does rain and the
 wind does blow.  (Record 91 mph winds last Thursday.)  Less severe weather
 than Michigan, but close.
 I use the best silicone caulk Menards has to offer.  I've never worried
 about compatibility.  It definitely won't dry up and crack away like the
 black roof cement some swear by and insist on.  15+ year old silicone caulk
 is yellowed a bit but that's the only change.
 If the silicone and shingle aren't getting along, I've never heard them
 complain.

 Mark
 (Disclaimer: Portions of the preceding are the opinions of the author.)

   Original Message 
 Subject: Re: [RE-wrenches] L feet no flashing in shingle roof
 From: Dave Click davecl...@fsec.ucf.edu
 Date: Mon, July 02, 2012 10:29 am
 To: re-wrenches@lists.re-wrenches.org

 I always thought that installing lag screws was tough enough with pilot
 holes- I should hit the gym. I'm not a structural PE, but I think that
 not drilling pilot holes violates the American Wood Council's National
 Design Specs and therefore violates the IBC too. I would imagine that
 you'd be much more likely to split your trusses. IBC also requires
 flashings be used but at least around here inspectors never ask for it
 (which makes sense- as you all know, Florida never sees wind or rain,
 and definitely not at the same time). What silicone do you use that's
 compatible with asphalt shingles?

 DKC

 On 2012/7/1 21:13, m...@hurshtown.com wrote:
  In my 20 year experience of lagging down L feet on shingle roofs in
  Indiana with a good dollop of silicone caulk under the foot, I've
 never
  had an issue. No pre-drilling, just drive the lag home. Drilling a
 hole
  first is not necessary, and reduces holding strength. No reason to
 make
  a science project out of it and increase cost and labor.
 
  Mark
 
   Original Message 
  Subject: Re: [RE-wrenches] L feet no flashing in 

Re: [RE-wrenches] L feet no flashing in shingle roof

2012-07-03 Thread toddcory

i wasn't going to enter into this discussion, but this posting prompted me. 

my most recent job was done with the assistance of the customer. he and i have 
a long working history, my being his employee some 25 years ago installing shw 
systems in the area, and now he hiring me to do his personal home's pv system.
 
he insisted on straight L foot mounting without flashings... and i have to 
agree. in the 25 to 30 years since we did those shw systems, not a single one 
has leaked. plus, the installation was at the roof ridgeline, so pv quick 
mounts wouldn't have worked anyway. we put 2 X 8 blocking in the attic between 
the trusses to acomodate the mounting bolts and used a nice fattie gob of black 
silicone on each foot, which gooshed out when tightened. the mount will easily 
outlast the roof... leak free.
 
honestly, i don't care what the ubc/ibs says. if done properly, these kinds of 
mounts are bombproof. years of experience backs this up. also, i have seen 
plenty of 'code compliant' oatey no-caulk sewer vent flashings with rotten 
rubber leaking into homes to know flashed penetrations are no panacea either.
 
todd
 
 
 
 
 
 
On Tuesday, July 3, 2012 2:53pm, David Brearley 
david.brear...@solarprofessional.com said:



+1 on the use of structural screws. We ran an article about lag screws a couple 
years ago:


[http://solarprofessional.com/article/?file=SP3_4_pg70_Shelly] 
http://solarprofessional.com/article/?file=SP3_4_pg70_Shelly


One of the things that surprised me when I read this manuscript is how variable 
lag screws are in terms of construction and quality. Besides the convenience of 
being able to drive a structural screw without a pilot hole, the engineering 
specs are likely better documented and the manufacturing tolerances are 
probably tighter as well. 


FWIW: I think that using unflashed attachments in these litigious times is 
unwise. It's not consistent with best practices in the construction industry. 
It does not meet building codes. It violates the roof warranty. It makes your 
competition look good. 



We ran our first article on this topic 4 years ago, in our inaugural issue of 
SolarPro magazine:


[http://solarprofessional.com/article/?file=SP1_1_pg72_Fain] 
http://solarprofessional.com/article/?file=SP1_1_pg72_Fain



The industry has come a long way since then, both in terms of awareness and in 
terms of off-the-shelf flashed attachment options. There are so many quality 
flashed attachment solutions to chose from now that I'm not sure why anyone 
would knowingly expose themselves to a possible construction negligence claim.


Drive straight,


David Brearley, Senior Technical Editor
SolarPro magazine 
NABCEP Certified PV Installer ™
[mailto:david.brear...@solarprofessional.com] 
david.brear...@solarprofessional.com
Direct: 541.261.6545


On Jul 3, 2012, at 4:11 PM, Garrison Riegel wrote:




The EcoFasten GF1 flashing is easy to install on a retrofit and will not 
necessarily add any height to the rail.  If you do need to trim the flashings 
installed around the skylight, then I would recommend adding sealant to these 
penetrations.  We ditch the included lag and use a 5/16” GRK RSS (self tapping 
structural screw).  The combination works great and does not require a pilot 
hole.

 
RSS:
[http://www.grkfasteners.com/en/RSS_1_2_information.htm] 
http://www.grkfasteners.com/en/RSS_1_2_information.htm

 
GF1
[http://ecofastensolar.com/pdf/GF1%20Cutsheets.pdf] 
http://ecofastensolar.com/pdf/GF1%20Cutsheets.pdf 

 
Best,

 

Garrison Riegel
Project Manager 

 
Solar Service Inc
[p] 847-677-0950
[f] 847-647-9360
[http://www.solarserviceinc.com/] www.solarserviceinc.com

 
NABCEP Certified Solar PV and Thermal Installer™ 

 

 
“There is no room for flashings. The L feet will go very close to the skylights 
and the flashing would hit the edge of them. Plus there is an existing array 
that was done by another installer that is done with L feet only. The new array 
would be higher.” 

 





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