Re: [RE-wrenches] Batteryless Backup

2014-02-07 Thread Jason Szumlanski
Secure Power Supply on the SMA SB-X000-TL-US.

We did one recently. Interesting concept. If you have 5000+ watts on a
5000W inverter with a 1500W SPS, you should have a pretty good window each
day where a good portion of the 1500W is available. I wouldn't rely on it
for more critical loads like refrigeration, but charging computers and
portable electronics works great.


Jason Szumlanski

Fafco Solar





On Thu, Feb 6, 2014 at 11:38 PM, All Solar, Inc. allso...@scswifi.netwrote:

 Wrenches
 I did a quick search with no luck on, I believe an SMA product that
 provides minimal backup in a grid outage without batteries.
 Was I imagining this?
 I could not find it on their site either. Maybe it was another
 manufacturer. ? !
 Thanks for any input.

 Jeremy Rodriguez,
 President

 All Solar, Inc.
 1463 M
 Penrose Colorado 81240
 719-372-3808 office
 719-372-3804 fax
 www.asolarelectric.com

 Sent by Jeremy's iPhone. Sorry for typos and shorthand!
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Re: [RE-wrenches] Subject: Re: Best Ground Racking?

2014-02-07 Thread Glenn Burt
I second the value of the 'lipstick' anti-seize from Locktite.

Significantly less mess.

 

Glenn

 

From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Allan
Sindelar
Sent: Thursday, February 06, 2014 9:44 PM
To: RE-wrenches
Subject: Re: [RE-wrenches] Subject: Re: Best Ground Racking?

 

Anti-Seize compound is readily available in twist-to-advance sticks. We have
used it that way for years, and we never bother with toothpicks or brushes
and we never get it on our fingers. It's by Loctite, it's called QuickStix
and it's called Silver Grade Anti-Seize. Carry one in each tool bag and
more on the truck.

Allan Sindelar
 mailto:al...@positiveenergysolar.com al...@positiveenergysolar.com
NABCEP Certified PV Installation Professional
NABCEP Certified Technical Sales Professional
New Mexico EE98J Journeyman Electrician
Founder, Positive Energy, Inc.

A Certified B CorporationTM
3209 Richards Lane
Santa Fe, New Mexico 87507
505 424-1112 office 780-2738 cell
 http://www.positiveenergysolar.com/ www.positiveenergysolar.com

On 2/6/2014 4:58 PM, Kelly Larson wrote:

I use a toothpick and put a tiny bit in the bolt threads.  It's a little
less messy that way.


Blessings,

Kelly

 

On Feb 6, 2014, at 1:25 PM, Chris Mason wrote:





This is the stuff. Be prepared for it to get everywhere, it's really messy
(or maybe I am). 

 

 
http://www.amazon.com/Permatex-80078-Anti-Seize-Lubricant-Bottle/dp/B000AAJ
TXY/ref=sr_1_1?ie=UTF8qid=1391721840sr=8-1keywords=permatex+anti-seize+lu
bricant
http://www.amazon.com/Permatex-80078-Anti-Seize-Lubricant-Bottle/dp/B000AAJT
XY/ref=sr_1_1?ie=UTF8qid=1391721840sr=8-1keywords=permatex+anti-seize+lub
ricant

 

 

 

On Thu, Feb 6, 2014 at 5:21 PM, Chris Mason 
mailto:cometenergysyst...@gmail.com cometenergysyst...@gmail.com wrote:

Probably Permatex.

 

On Thu, Feb 6, 2014 at 4:55 PM, Ray Walters  mailto:r...@solarray.com
r...@solarray.com wrote:

We use Anti- Seize Lubricant made by Permalex.  I get it at the auto parts
store.  I have an 8 oz. bottle with built in brush on applicator.
Definitely recommended on all SS hardware.  I took apart another
installer5's rack to add modules, and half the bolts were ruined and had to
be replaced.
I recommend a torque wrench too, its super easy to over5 tighten the SS
hardware.

R.Ray Walters
CTO, Solarray, Inc
Nabcep Certified PV Installer,
Licensed Master Electrician
Solar Design Engineer
 tel:303%20505-8760 303 505-8760 



On 2/6/2014 11:20 AM, Jason Andrade wrote:

there are a lot of stainless bolts, I use pentrox as a anti galling
compound, what do other people use?

 

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-- 
Chris Mason 

President, Comet Systems Ltd

 http://www.cometenergysystems.com/ www.cometenergysystems.com

Cell:  tel:264.235.5670 264.235.5670

Skype: netconcepts





 

-- 
Chris Mason 

President, Comet Systems Ltd

 http://www.cometenergysystems.com/ www.cometenergysystems.com

Cell: 264.235.5670

Skype: netconcepts

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Re: [RE-wrenches] Batteryless Backup

2014-02-07 Thread Glenn Burt
Home Power recently (latest issue) did an article that had a write up on
this unit - you may want to look there as well for comments and info.

-Glenn

-Original Message-
From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of All Solar,
Inc.
Sent: Thursday, February 06, 2014 11:38 PM
To: re-wrenches@lists.re-wrenches.org
Subject: [RE-wrenches] Batteryless Backup

Wrenches
I did a quick search with no luck on, I believe an SMA product that provides
minimal backup in a grid outage without batteries. 
Was I imagining this? 
I could not find it on their site either. Maybe it was another manufacturer.
? !
Thanks for any input. 

Jeremy Rodriguez,
President

All Solar, Inc. 
1463 M
Penrose Colorado 81240
719-372-3808 office
719-372-3804 fax
www.asolarelectric.com

Sent by Jeremy's iPhone. Sorry for typos and shorthand!
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Re: [RE-wrenches] generator stumpage

2014-02-07 Thread Dan Fink
Magnum has excellent generator support.
Wish I could help you with CARB. Please let us all know when/if you find
something.


Dan Fink,
Executive Director;
Otherpower
Buckville Energy Consulting
Buckville Publications LLC
NABCEP / IREC accredited Continuing Education Providers
970.672.4342




On Thu, Feb 6, 2014 at 8:15 PM, toddc...@finestplanet.com wrote:

 hey wrenches,



 im working on a design for an offgrid camp and am stumped at my least
 favorite issue... generators. im running into the CARB (california air
 quality board) requirements, which have removed all the units i am
 interested in (like the Onan/Cummings GNAB model) from the market.


 the camp is super efficient and the RE system will basically be a medium
 sized (these days) off grid system.



 desired generator:

 propane (@ 5000' elevation)

 low speed (1800 rpm)

 open frame

 liquid cooled

 12 to 15 kW

 split phase 120/240



 thanks, and does anyone know offhand if the radian or magnum inverters
 offer generator support these days.



 todd



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Re: [RE-wrenches] Solar Module fire ratings

2014-02-07 Thread Bill Loesch


Hi David,

Can you elaborate on the mounting system(s?) that would minimize fire 
propagation?


TIA,

Bill Loesch
Solar 1 - Saint Louis Solar
314 631 1094

On 06-Feb-14 1:11 PM, David Brearley wrote:

William,

There are few Class A fire-rated PV modules on the market today:

http://www.trinasolar.com/us/product/PDG5.html

http://www.silicon-energy.com/products/modules

The broader context is that UL is in the process of revising the way 
that fire ratings are determined for PV systems. To date, modules have 
received a fire classification. However in the installed environment, 
fire propagation has more to do with the mounting system than with 
module construction. Therefore, fire classification tests in the 
future will be based more on the mounting method.


As Bill Brooks explained here on January 8th:

UL 1703 has been substantially changed as to how modules are fire rated. 
Basically, modules will no longer receive a direct fire rating unless they are 
installed in a fire-rated mounting system. A current module with a Class C or 
Class A rating will no longer have that rating. The mounting system will carry 
the fire rating. Modules will have specific “types” based on their 
construction. This way a rack manufacturer can get a fire rating on modules of 
a particular module construction type and not have to rerate their rack with 
every module that has that same construction.

All these changes in the UL1703 standard are going to require education so that 
fire officials and building code enforcement officials understand how to 
enforce the new building code rules in light of the new version of the UL 
standard.

Arguably, enforcement of fire rating requirements in the I-codes is 
running ahead of the development of the applicable UL standard. It's 
safe to say that working groups at SEIA and SolarABCs are very 
interested in tracking these types of issues. The SolarABCs has had 
fire classification ratings on its radar for several years now:


http://www.solarabcs.org/current-issues/fire_class_rating.html

David Brearley
Senior Technical Editor,/SolarPro/magazine
NABCEP Certified PV Installation Professional
david.brear...@solarprofessional.com 
mailto:david.brear...@solarprofessional.com

Direct: 541.261.6545





On Feb 6, 2014, at 12:20 PM, re-wrenches-requ...@lists.re-wrenches.org 
mailto:re-wrenches-requ...@lists.re-wrenches.org wrote:



*From:*William Korthof wkort...@gmail.com mailto:wkort...@gmail.com
*Subject:**[RE-wrenches] Solar Module fire ratings*
*Date:*February 6, 2014 10:56:05 AM CST
*To:*re-wrenches@lists.re-wrenches.org 
mailto:re-wrenches@lists.re-wrenches.org
*Reply-To:*RE-wrenches re-wrenches@lists.re-wrenches.org 
mailto:re-wrenches@lists.re-wrenches.org



I've just been informed by a city (our own City in fact) that is 
asking for minimum Class-B fire-rated solar modules, citing rules 
newly adopted Jan 1, 2014. The expert behind the counter made 
reference to IRC section 902.4, which seems to call for solar 
installations to meet the same fire rating standard as the roofing on 
which they are installed. It was the end of the day. Most roofing is 
B or A rating apparently, and my official was adamant that this meant 
only a B or A rated panel would be allowed.


As far as I know, virtually every solar panel I've ever handled going 
back to the mid 90's was Class C rated. The only Class A I remember 
(and the only one I noticed from web searching) was the obnoxiously 
unwieldy glass-on-glass 300-watt series that got absorbed by Schott 
and probably discontinued many years ago. I have one of those 
antiques in my shop for fun, and I encountered exactly one 
installation that used the product (from another installer), and 
there were issues with the panels within the first 10 years.


Is this Class A/B requirement issue true? Did the state fire marshall 
adopt a policy at the start of this year that basically bans all 
panels with C rating?

Are there any class B or A rated modules on the market?
Who's brilliant idea was this?

/wk
--
William Korthof http://www.sustainsp.com/images/SSP_Logo_RGB_email.jpg
714.875.3576 and 800.524.2970
Sustainable Solutions Partners
(also dba: EE Solar)






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Re: [RE-wrenches] generator stumpage

2014-02-07 Thread Tump
I just looked at the ONAN RV propane and it states that IT IS carb cert. I will 
usually install the Command Mobil units. 
On Feb 6, 2014, at 10:15 PM, toddc...@finestplanet.com wrote:

 hey wrenches,
  
 im working on a design for an offgrid camp and am stumped at my least 
 favorite issue... generators. im running into the CARB (california air 
 quality board) requirements, which have removed all the units i am interested 
 in (like the Onan/Cummings GNAB model) from the market.
 
 the camp is super efficient and the RE system will basically be a medium 
 sized (these days) off grid system.
  
 desired generator:
 propane (@ 5000' elevation)
 low speed (1800 rpm)
 open frame
 liquid cooled
 12 to 15 kW
 split phase 120/240
  
 thanks, and does anyone know offhand if the radian or magnum inverters offer 
 generator support these days.
  
 todd
  
 
 
 
 Sent from Finest Planet WebMail.
 
 
 
 
 Sent from Finest Planet WebMail.
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 t...@swnl.net   www.SWNL.net
 Solarwinds Northernlights   
Serving Mid Coast Maine  Northern California
  207-832-7574   Cl. 610-517-8401  
 
   Blair TUMP May
  MAINE'S CHARTER 
   NABCEPCertified PV Installer 

     MAINE'S CHARTER 
   Trace Xantrex Certified Dealer / Installer
 


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[RE-wrenches] conductor properties of PV wire

2014-02-07 Thread Kirk Herander
Are these listed in the 2014 code (diameter, ampacities, etc)? I don't see
them in the usual Ch. 9 or 310.15 tables. Am I missing it?

 

Kirk Herander

VT Solar, LLC

dba Vermont Solar Engineering

NABCEPTM Certified Inaugural Certificant

NYSERDA-eligible Installer

VT RE Incentive Program Partner

802.863.1202

 

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Re: [RE-wrenches] DC Fusing/Breakers for Battery Circuits

2014-02-07 Thread Jerry Shafer
I look at batteries the same way as modules each string gets it own
protection, its good for trouble shootings and for safety. we use the
magnum Energy Class T fuse and holder, its cheap and works very well. If
you have ever seen a short of a battery bank you would always install fuses
right there at the bank and even just one bank
Jerry


On Thu, Feb 6, 2014 at 3:20 PM, Jason Szumlanski ja...@fafcosolar.comwrote:

 Allan's assessment matches my experience.

 Interesting note: Outback's IBR enclosures include string-level
 overcurrent protection for added safety according to their data sheet.


 http://www.outbackpower.com/downloads/documents/integrated_battery_rack/spec_sheet.pdf


 http://www.outbackpower.com/downloads/documents/integrated_battery_rack/integrated_battery_rack_installation_manual.pdf


 Jason Szumlanski



 On Thu, Feb 6, 2014 at 6:06 PM, Allan Sindelar 
 al...@positiveenergysolar.com wrote:

  Dave,
 I'm not really clear what your question is, but let me take a stab at it
 anyway.

 Parallel strings of batteries are routine in PV systems; indeed, far more
 common than single strings of large cells. Seldom are the individual
 strings separately fused, and I have never seen it required as a Code
 issue. The entire battery bank as a single entity is considered a single
 current source. Overcurrent protection is sized in accordance with the
 battery cable size - or rather vice versa: the overcurrent protection is
 sized to the requirements of the inverter(s) and the cables are sized to
 the overcurrent protection.

 Having said that, there are at least two cases where it's a good idea to
 account for it, whether or not addressed in the Code:
 1) In smaller systems, such as with two or three strings of common
 batteries, you will eventually have a cell failure. When that happens, the
 amps increase on the other remaining strings. So it is good practice to
 oversize series and parallel interconnects for that eventuality.
 2) For similar reasons, in large battery banks we have sometimes added
 Class T fuses, appropriately sized to the application, to the B+ output of
 each string before combining them on a bussbar. These fuses serve only as
 catastrophic protection in case the entire load tries to exceed the
 ampacity of one set of cells and thus one set of cables.

 When we have done what I think you have described - two parallel 48V
 strings of 4 12V batteries each - we combine them with cables, without
 additional string-level protection. That is in accordance with
 manufacturers' instructions.

 Allan

   *Allan Sindelar*
 *al...@positiveenergysolar.com* al...@positiveenergysolar.com
 NABCEP Certified PV Installation Professional
 NABCEP Certified Technical Sales Professional
 New Mexico EE98J Journeyman Electrician
 Founder, *Positive Energy, Inc.*

 A Certified B CorporationTM
 3209 Richards Lane
 Santa Fe, New Mexico 87507
 *505 424-1112 505%20424-1112 office 780-2738 cell*
 *www.positiveenergysolar.com* http://www.positiveenergysolar.com/


   On 2/6/2014 3:23 PM, Dave Click wrote:

 All,

 I think that in the past, list discussions have talked about fusing of
 parallel battery circuits as a best practice, but it's required per 690.9
 right? (text below from 2008 NEC)

 Also, if someone (don't look at me) really wants to use 2 parallel
 circuits of 12V batteries, what equipment is recommended to provide
 overcurrent protection? The installer is using Outback hardware (FW500?)
 and has two battery circuits combined in the battery enclosure and run to a
 Big Bus feeding the two 125A dc disconnects for two GVFX3648s. If you've
 read this far, this area is more your wheelhouse than mine. Thanks in
 advance!


 690.9 Overcurrent Protection
 (A) Circuits and Equipment. Photovoltaic source circuit, photovoltaic
 output circuit, inverter output circuit, and storage battery circuit
 conductors and equipment shall be protected in accordance with the
 requirements of Article 240. Circuits connected to more than one electrical
 source shall have overcurrent devices located so as to provide overcurrent
 protection from all sources.

 Exception: An overcurrent device shall not be required for circuit
 conductors sized in accordance with 690.8(B) and located where one of the
 following apply:
 (a) There are no external sources such as parallel-connected source
 circuits, batteries, or backfeed from inverters.
 (b) The short-circuit currents from all sources do not exceed the
 ampacity of the conductors.



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Re: [RE-wrenches] generator stumpage

2014-02-07 Thread jay peltz
Hi Todd

While I can't help on the genny side

The radian has always had genny support and the new magnum RE version does as 
well

Jay
Peltz Power




 On Feb 6, 2014, at 8:15 PM, toddc...@finestplanet.com wrote:
 
 hey wrenches,
  
 im working on a design for an offgrid camp and am stumped at my least 
 favorite issue... generators. im running into the CARB (california air 
 quality board) requirements, which have removed all the units i am interested 
 in (like the Onan/Cummings GNAB model) from the market.
 
 the camp is super efficient and the RE system will basically be a medium 
 sized (these days) off grid system.
  
 desired generator:
 propane (@ 5000' elevation)
 low speed (1800 rpm)
 open frame
 liquid cooled
 12 to 15 kW
 split phase 120/240
  
 thanks, and does anyone know offhand if the radian or magnum inverters offer 
 generator support these days.
  
 todd
  
 
 
 
 Sent from Finest Planet WebMail.
 
 
 
 Sent from Finest Planet WebMail.
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Re: [RE-wrenches] Solar Module fire ratings

2014-02-07 Thread David Brearley
There are several SolarABCs reports that speak to this. For example:

http://bit.ly/1bD8wM7

The complete list of reports is found here:

http://www.solarabcs.org/current-issues/fire_class_rating.html

David Brearley
Senior Technical Editor, SolarPro magazine
NABCEP Certified PV Installation Professional
david.brear...@solarprofessional.com
Direct: 541.261.6545



On Feb 7, 2014, at 8:55 AM, re-wrenches-requ...@lists.re-wrenches.org wrote:

 
 From: Bill Loesch solar1onl...@charter.net
 Subject: Re: [RE-wrenches] Solar Module fire ratings
 Date: February 7, 2014 8:54:22 AM CST
 To: RE-wrenches re-wrenches@lists.re-wrenches.org
 Reply-To: RE-wrenches re-wrenches@lists.re-wrenches.org
 
 
 
 Hi David,
 
 Can you elaborate on the mounting system(s?) that would minimize fire 
 propagation?
 
 TIA,
 Bill Loesch
 Solar 1 - Saint Louis Solar
 314 631 1094

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Re: [RE-wrenches] conductor properties of PV wire

2014-02-07 Thread Bill Brooks
Kirk,

 

There is no standard diameter for PV Wire so Chapter 9 table 1 must be used.
By the way, Table 1 is the code and the table in Annex C are not officially
the code. They are simply informational based on the standard nominal
diameters of various conductors. Many conductors have non-standard
dimensions, so using Annex C blindly, without checking the diameter, is not
a good idea. USE-2 and RHW-2 are good examples in addition to PV Wire where
the diameter does not match the Annex C tables.

 

Lastly, the 40% requirement in Table 1 is an absolute maximum allowed. Best
practice is to go no more than 75% of the maximum allowable (about 30%
fill). This is particularly important for rubberized insulators like RHW and
USE since 40% fill can be very difficult to pull through longer runs
regardless of how much lube is used.

 

Bill.

 

From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Kirk
Herander
Sent: Friday, February 07, 2014 8:23 AM
To: RE-wrenches
Subject: [RE-wrenches] conductor properties of PV wire

 

Are these listed in the 2014 code (diameter, ampacities, etc)? I don't see
them in the usual Ch. 9 or 310.15 tables. Am I missing it?

 

Kirk Herander

VT Solar, LLC

dba Vermont Solar Engineering

NABCEPTM Certified Inaugural Certificant

NYSERDA-eligible Installer

VT RE Incentive Program Partner

802.863.1202

 



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Re: [RE-wrenches] Solar Module fire ratings

2014-02-07 Thread Mark Frye
Guess I am missing the thread. Does it even matter anymore what the 
rating of the modules is anymore? What is now operative is a rating of 
the combined module/mounting system?


Mark

On 2/7/2014 9:38 AM, David Brearley wrote:

There are several SolarABCs reports that speak to this. For example:

http://bit.ly/1bD8wM7 
http://www.solarabcs.org/current-issues/docs/UL_Report_Gap_and_Flashing_Exps_3-29-12.pdf


The complete list of reports is found here:

http://www.solarabcs.org/current-issues/fire_class_rating.html

David Brearley
Senior Technical Editor,/SolarPro/magazine
NABCEP Certified PV Installation Professional
david.brear...@solarprofessional.com 
mailto:david.brear...@solarprofessional.com

Direct: 541.261.6545



On Feb 7, 2014, at 8:55 AM, re-wrenches-requ...@lists.re-wrenches.org 
mailto:re-wrenches-requ...@lists.re-wrenches.org wrote:



*
From:*Bill Loesch solar1onl...@charter.net 
mailto:solar1onl...@charter.net

*Subject:**Re: [RE-wrenches] Solar Module fire ratings*
*Date:*February 7, 2014 8:54:22 AM CST
*To:*RE-wrenches re-wrenches@lists.re-wrenches.org 
mailto:re-wrenches@lists.re-wrenches.org
*Reply-To:*RE-wrenches re-wrenches@lists.re-wrenches.org 
mailto:re-wrenches@lists.re-wrenches.org




Hi David,

Can you elaborate on the mounting system(s?) that would minimize fire 
propagation?


TIA,
Bill Loesch
Solar 1 - Saint Louis Solar
314 631 1094




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Re: [RE-wrenches] Solar Module fire ratings

2014-02-07 Thread Mark Frye
So does this help understand why Sunrun bought REC and Snap n Rack? 
Going forward the only installable equipment will be provided by large 
groups that can afford to test and rate their own panel with specific 
racking systems that they also own?


Mark

On 2/7/2014 9:38 AM, David Brearley wrote:

There are several SolarABCs reports that speak to this. For example:

http://bit.ly/1bD8wM7 
http://www.solarabcs.org/current-issues/docs/UL_Report_Gap_and_Flashing_Exps_3-29-12.pdf


The complete list of reports is found here:

http://www.solarabcs.org/current-issues/fire_class_rating.html

David Brearley
Senior Technical Editor,/SolarPro/magazine
NABCEP Certified PV Installation Professional
david.brear...@solarprofessional.com 
mailto:david.brear...@solarprofessional.com

Direct: 541.261.6545



On Feb 7, 2014, at 8:55 AM, re-wrenches-requ...@lists.re-wrenches.org 
mailto:re-wrenches-requ...@lists.re-wrenches.org wrote:



*
From:*Bill Loesch solar1onl...@charter.net 
mailto:solar1onl...@charter.net

*Subject:**Re: [RE-wrenches] Solar Module fire ratings*
*Date:*February 7, 2014 8:54:22 AM CST
*To:*RE-wrenches re-wrenches@lists.re-wrenches.org 
mailto:re-wrenches@lists.re-wrenches.org
*Reply-To:*RE-wrenches re-wrenches@lists.re-wrenches.org 
mailto:re-wrenches@lists.re-wrenches.org




Hi David,

Can you elaborate on the mounting system(s?) that would minimize fire 
propagation?


TIA,
Bill Loesch
Solar 1 - Saint Louis Solar
314 631 1094




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Re: [RE-wrenches] Tigo

2014-02-07 Thread Solar
I have them on my system at home and on a system at a local community college. 
I like the data available from the system. My system had shade issues so I like 
the idea of them with issues suck as mine. 

I mounted the gateway device in the attic bellow the array instead of outside 
at the array.  

I'd use them again. 

Jesse Dahl
RE-Power LLC
www.repowermn.com

Sent from my iPhone

 On Feb 6, 2014, at 7:48 PM, Dana Brandt d...@ecotechenergy.com wrote:
 
 We haven't used any of these yet but I'm considering it. Anyone have any 
 experience they can share? 
 
 Thanks,
 
 Dana
 
 Dana Brandt
 Ecotech Energy Systems, LLC
 www.ecotechenergy.com
 d...@ecotechenergy.com
 360.318.7646
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Re: [RE-wrenches] Solar Module fire ratings

2014-02-07 Thread Bill Brooks
Mark,

 

You should know better than anyone else that you can't corner the sun
market. If you read the reports you will find that your deepest fears are
unfounded.

 

Bill.

 

From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Mark Frye
Sent: Friday, February 07, 2014 10:32 AM
To: RE-wrenches
Subject: Re: [RE-wrenches] Solar Module fire ratings

 

So does this help understand why Sunrun bought REC and Snap n Rack? Going
forward the only installable equipment will be provided by large groups that
can afford to test and rate their own panel with specific racking systems
that they also own?

Mark

On 2/7/2014 9:38 AM, David Brearley wrote:

There are several SolarABCs reports that speak to this. For example:

 

http://bit.ly/1bD8wM7
http://www.solarabcs.org/current-issues/docs/UL_Report_Gap_and_Flashing_Exp
s_3-29-12.pdf 

 

The complete list of reports is found here:

 

http://www.solarabcs.org/current-issues/fire_class_rating.html

 

David Brearley

Senior Technical Editor, SolarPro magazine

NABCEP Certified PV Installation Professional

david.brear...@solarprofessional.com
mailto:david.brear...@solarprofessional.com 

Direct: 541.261.6545

 

 

 

On Feb 7, 2014, at 8:55 AM, re-wrenches-requ...@lists.re-wrenches.org
mailto:re-wrenches-requ...@lists.re-wrenches.org  wrote:






From: Bill Loesch solar1onl...@charter.net
mailto:solar1onl...@charter.net 

Subject: Re: [RE-wrenches] Solar Module fire ratings

Date: February 7, 2014 8:54:22 AM CST

To: RE-wrenches re-wrenches@lists.re-wrenches.org
mailto:re-wrenches@lists.re-wrenches.org 

Reply-To: RE-wrenches re-wrenches@lists.re-wrenches.org
mailto:re-wrenches@lists.re-wrenches.org 

 


Hi David,

Can you elaborate on the mounting system(s?) that would minimize fire
propagation?

TIA,



Bill Loesch
Solar 1 - Saint Louis Solar
314 631 1094







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Re: [RE-wrenches] DC Fusing/Breakers for Battery Circuits

2014-02-07 Thread Ray Walters

I started using automotive SAE rated resettable circuit breakers like these:
http://www.delcity.net/store/Hi!Amp-Surface-Mount-!-%3Cbr%3EManual-Reset-%28Switchable%29/p_193073
I'm only using these on smaller stand alone (non NEC) off grid systems, 
but they are sealed, and allow protection right at the battery.  Price 
is decent too.
If used as supplementary protection,  (in addition to a listed DC 
breaker) the inspector might let you use these, since the batteries 
aren't usually UL listed either.
I've seen folks use Class T fuses right at the battery terminal, which 
in some ways offers superior protection, but seeing corrosion eating up 
around the outside of your expensive fuse is concerning.
I also agree with Dan on battery box construction, plywood isn't so 
good, steel corrodes. it seems both battery box construction and OCP 
at the box for flooded cells is just not really there.

Plenty of good choices (Outback, Midnite) for sealed batteries.
We really could use a battery that had integrated OCP that was sealed 
against corrosion. It could just be a class T fuse with an anti 
-corrosive seal with a holder integrated into the positive terminal.  
(the things I dream of at night)


R.Ray Walters
CTO, Solarray, Inc
Nabcep Certified PV Installer,
Licensed Master Electrician
Solar Design Engineer
303 505-8760

On 2/7/2014 10:26 AM, Dan Fink wrote:
Does anyone have any elegant solutions to this? It's really time 
consuming and ugly to run big parallel battery string wires *out* of 
the battery enclosure to class T fuses, then back into the battery 
box. It looks very ugly and DIY, and in conduit adds a few hundred to 
the install cost just for labor. The Class T fuses and blocks 
themselves are not particularly expensive.
I have been recommending parallel fusing on battery banks of 2x8 L16s 
and over now, after a nearly tragic incident with a bad cell that 
shorted. The (perfectly legal) wooden battery box made the fire much 
worse. A pet peeve of mine.



Dan Fink,
Executive Director;
Otherpower
Buckville Energy Consulting
Buckville Publications LLC
NABCEP / IREC accredited Continuing Education Providers
970.672.4342



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Re: [RE-wrenches] DC Fusing/Breakers for Battery Circuits

2014-02-07 Thread Dan Fink
Does anyone have any elegant solutions to this? It's really time consuming
and ugly to run big parallel battery string wires *out* of the battery
enclosure to class T fuses, then back into the battery box. It looks very
ugly and DIY, and in conduit adds a few hundred to the install cost just
for labor. The Class T fuses and blocks themselves are not particularly
expensive.
I have been recommending parallel fusing on battery banks of 2x8 L16s and
over now, after a nearly tragic incident with a bad cell that shorted. The
(perfectly legal) wooden battery box made the fire much worse. A pet peeve
of mine.


Dan Fink,
Executive Director;
Otherpower
Buckville Energy Consulting
Buckville Publications LLC
NABCEP / IREC accredited Continuing Education Providers
970.672.4342
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Re: [RE-wrenches] (RE-wrenches) Solar Repair Puzzle

2014-02-07 Thread John Powell
Hello Wrenches,

Here is a solar repair puzzle.

I am debugging a faulty and now partially non-functional grid-tie job in 
Southern California installed by another (non-cooperative) contractor.  One of 
two inverter's has failed (2 months post warranty) and I am trying to find a 
solution for the homeowner that doesn't involve a complete system re-install 
and meter main panel upgrade.  Here are the repair issues:

#1)  ARRAY DESIGN FLAW:  There are 2 inverters with single MPPTs that each 
serve arrays with panels facing in two directions (90 degrees azimuth apart) in 
the same single source circuit string.   Details:  30 KC130GT panels facing 
East.  18 KC130GT Panels facing South.  Each 3000 watt inverter has 1 string of 
24 Panels…mixed and matched.  (and here's the kicker---10 separate physical 
sub-arrays…really)  (Note:  module and array wiring not PV rated)

#2)  INVERTER FAILURE.  One of the two inverters (A piece of crap Xantrex GT3.0 
that was field-serviced for the bad capacitor in 2011) is kaput.

#3)  GROUND FAULTS:  Wet weather ground faulting on PV source circuit for 
failed 3K inverter (fuses blown 3 times.)  No significant voltage to ground 
when dry.   Don't yet have a wet wire voltage reading to find fault.

#4)  CODE VIOLATIONS.  

A)  Meter Main Buss Overload.  100 amp rated panel.  100 amp MCB.  40 amp solar 
breaker.  Even better…a famously flammable Zinsco buss and breakers.  28.4 amps 
max combined continuous inverter current.  (not likely due to the different 
azimuths of the array, but…you know…way over NEC 690.64.B.2).

B)  Inadequate GEC…undersized and improperly spliced all over the place.

Thus:  Is this poor old lady just hosed?   Any clever ideas to save her from a 
massive repair and meter main upgrade?  She is looking at 10k+ fix.  Second 
story steep roof… I'm stumped.  


Best regards,

Abe
-- 
J. Abraham Powell
President
Solforce Systems, Inc.
224-G South Milpas Street
Santa Barbara, CA 93103
e-mail:  a...@solforce.com




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Re: [RE-wrenches] DC Fusing/Breakers for Battery Circuits

2014-02-07 Thread August Goers
Hi All,



Correction: Another Wrench member contacted me off-list and noticed that we
have a class RK5 in one photo and a T in the other photo. This opens up the
question of whether one or both are correct or incorrect. I think both are
rated for 20k AIC for DC voltage but I'll have to look through my order
records to be certain. The R is slow acting and the T is fast acting.



Best,



August



*From:* August Goers [mailto:aug...@luminalt.com]
*Sent:* Friday, February 07, 2014 3:32 PM
*To:* 'RE-wrenches'
*Subject:* RE: [RE-wrenches] DC Fusing/Breakers for Battery Circuits



Hi Dan,



I've been wondering the same think. We've been fusing with a class T in the
battery box and grounding the negative side of the batteries. See attached
pics. Do you feel that the fuses should be outside of the battery box?



Best,



August



Luminalt Energy



*From:* re-wrenches-boun...@lists.re-wrenches.org [
mailto:re-wrenches-boun...@lists.re-wrenches.orgre-wrenches-boun...@lists.re-wrenches.org]
*On Behalf Of *Dan Fink
*Sent:* Friday, February 07, 2014 9:27 AM
*To:* RE-wrenches
*Subject:* Re: [RE-wrenches] DC Fusing/Breakers for Battery Circuits



Does anyone have any elegant solutions to this? It's really time consuming
and ugly to run big parallel battery string wires *out* of the battery
enclosure to class T fuses, then back into the battery box. It looks very
ugly and DIY, and in conduit adds a few hundred to the install cost just
for labor. The Class T fuses and blocks themselves are not particularly
expensive.

I have been recommending parallel fusing on battery banks of 2x8 L16s and
over now, after a nearly tragic incident with a bad cell that shorted. The
(perfectly legal) wooden battery box made the fire much worse. A pet peeve
of mine.




Dan Fink,
Executive Director;
Otherpower
Buckville Energy Consulting
Buckville Publications LLC
NABCEP / IREC accredited Continuing Education Providers
970.672.4342
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[RE-wrenches] Sunny Island Battery Disconnects

2014-02-07 Thread william
Friends:

 

I am reworking an installation with 3 Sunny Island inverters.  The battery
leads have no disconnecting means or OCP.  I have been looking for sensible
hardware to provide this and I have found some options.  I am interested in
any input on these or ideas I have not discovered.

 

1.   SMA BATFUSE.  I am having trouble deciding which one is right for a
3 SI install. 

a.   The B.003 appears to have fuse positions for the positive and the
negative leads.  I am fairly darn certain I don't want fuses in the negative
leads of a negative bonded system, and although this is my first SI install,
I am pretty sure this is negative bonded.  Am I missing something here?  

b.  The B.001 has only positions for two fuses as far as I can see from
the manual.

c.   So it looks like neither will work for me.  Does anyone have any
experience and/or wisdom here?

2.   Midnite Solar E-panels:

a.   The regular panel has DC and AC components.  I want to control the
AC elsewhere so I could order three slave units.  The Midnite unit mounts
right under the inverter but I would prefer to have the OCP closer to the
batteries.

3.   Outback:

a.   We could purchase an Outback FX1000 and install three breakers in
it.

4.   Breaker Size:

a.   I have started to read the manual but I have yet to find out what
size breaker fuse is recommended.  Have I just not found it yet?

b.  Also, I have not found a specification for battery cable size.  Am I
blind?

 

Thanks in advance.  I really appreciate the help I receive here.  I try to
give as well as receive.

 

William

 

 

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Re: [RE-wrenches] Sunny Island Battery Disconnects

2014-02-07 Thread Ray Walters
I'm working on something similar.  I think the Flex 1000 is the only 
reasonable choice that can handle more than 2 of the large format DC 
breakers.  Midnite has the more expensive MNBCB -1000 Battery Combiner 
box,  but there just isn't enough documentation to figure out what it 
can and can't do.


R.Ray Walters
CTO, Solarray, Inc
Nabcep Certified PV Installer,
Licensed Master Electrician
Solar Design Engineer
303 505-8760

On 2/7/2014 6:29 PM, will...@millersolar.com wrote:


Friends:

I am reworking an installation with 3 Sunny Island inverters.  The 
battery leads have no disconnecting means or OCP.  I have been looking 
for sensible hardware to provide this and I have found some options.  
I am interested in any input on these or ideas I have not discovered.


1.SMA BATFUSE.  I am having trouble deciding which one is right for a 
3 SI install.


a.The B.003 appears to have fuse positions for the positive and the 
negative leads.  I am fairly darn certain I don't want fuses in the 
negative leads of a negative bonded system, and although this is my 
first SI install, I am pretty sure this is negative bonded.  Am I 
missing something here?


b.The B.001 has only positions for two fuses as far as I can see from 
the manual.


c.So it looks like neither will work for me.  Does anyone have any 
experience and/or wisdom here?


2.Midnite Solar E-panels:

a.The regular panel has DC and AC components.  I want to control the 
AC elsewhere so I could order three slave units.  The Midnite unit 
mounts right under the inverter but I would prefer to have the OCP 
closer to the batteries.


3.Outback:

a.We could purchase an Outback FX1000 and install three breakers in it.

4.Breaker Size:

a.I have started to read the manual but I have yet to find out what 
size breaker fuse is recommended.  Have I just not found it yet?


b.Also, I have not found a specification for battery cable size.  Am I 
blind?


Thanks in advance.  I really appreciate the help I receive here.  I 
try to give as well as receive.


William



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Re: [RE-wrenches] Sunny Island Battery Disconnects

2014-02-07 Thread August Goers
Hi William,



You might try reaching out to Roy Dyngen of SMA - he is a good contact for
these types of general questions. Email me off list if you would like his
contact info.



Is the SMA BATFUSE available in the US? Anyway, SMA has always recommended
connecting the negative of the batteries to ground when I called their tech
support line. As always, you would not fuse a grounded conductor so the
negatives wouldn't be fused. We've been using fuse blocks and fuses to fuse
our DC lines per one of my recent posts. It is certainly not the cleanest
way to provide over current protection but gets the job done and I think is
perfectly adequate. I typically fuse each string of batteries with a 175 A
fuse and use 2/0 wire. I think 3/0 is the largest that the terminal blocks
in the Sunny Island can handle -buried in the manual section 6.2.2 you'll
find that. A 175 A fuse allows for 6720 Watts of power (175 A x 48 v /
1.25) on the DC side or 8400 Watts before the fuse will blow and it
protects the 2/0. You will want to fuse each string of batteries before
combining them and running to the Sunny Islands.



I'll check out the products you've listed below and consider using them for
our next project as well.



Best,



August



*From:* re-wrenches-boun...@lists.re-wrenches.org [mailto:
re-wrenches-boun...@lists.re-wrenches.org] *On Behalf Of *
will...@millersolar.com
*Sent:* Friday, February 07, 2014 5:29 PM
*To:* 'RE-wrenches'
*Subject:* [RE-wrenches] Sunny Island Battery Disconnects



Friends:



I am reworking an installation with 3 Sunny Island inverters.  The battery
leads have no disconnecting means or OCP.  I have been looking for sensible
hardware to provide this and I have found some options.  I am interested in
any input on these or ideas I have not discovered.



1.   SMA BATFUSE.  I am having trouble deciding which one is right for
a 3 SI install.

a.   The B.003 appears to have fuse positions for the positive and the
negative leads.  I am fairly darn certain I don't want fuses in the
negative leads of a negative bonded system, and although this is my first
SI install, I am pretty sure this is negative bonded.  Am I missing
something here?

b.  The B.001 has only positions for two fuses as far as I can see from
the manual.

c.   So it looks like neither will work for me.  Does anyone have any
experience and/or wisdom here?

2.   Midnite Solar E-panels:

a.   The regular panel has DC and AC components.  I want to control the
AC elsewhere so I could order three slave units.  The Midnite unit mounts
right under the inverter but I would prefer to have the OCP closer to the
batteries.

3.   Outback:

a.   We could purchase an Outback FX1000 and install three breakers in
it.

4.   Breaker Size:

a.   I have started to read the manual but I have yet to find out what
size breaker fuse is recommended.  Have I just not found it yet?

b.  Also, I have not found a specification for battery cable size.  Am
I blind?



Thanks in advance.  I really appreciate the help I receive here.  I try to
give as well as receive.



William
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Re: [RE-wrenches] Sunny Island Battery Disconnects

2014-02-07 Thread Brian Teitelbaum
William,

Are those the older Sunny Island 4.2 or 5kW units, or the newer 4.5 or 6kW 
units?

Is this single-phase or three phase?

The SMA BATFUSE would work, but it is not available in the US. It's not Code 
compliant nor UL Listed.

You could use the OutBack FW1000-DC, but you are going to have a little fun 
doing the DC cabling and conduit. The older Islands had dual 1/0 battery 
terminals. The newer ones have a single 3/0 terminal. Unfortunately, those 
sizes are hard to find in proper flexible battery/inverter cable, mostly 
because it doesn't sell in enough volume for distributors to carry. It also 
doesn't properly match available DC breaker sizes, like 4/0 and 2/0 cable does.

SMA worked directly with MidNite Solar to develop the MidNite E-Panel system 
for the Sunny Islands. It's what I would recommend using. For one thing, they 
have dealt with the DC cable and fusing size issues (and, no, you are not 
blind). You can run 2/0 (4.2 or 4.5kW units), or 4/0 (5 and 6kW units) to the 
E-Panels

However, I don't know offhand if they work with the older Islands. If you are 
dealing with the older units, you should contact them to confirm that they will 
fit.

If it's three-phase at 208 VAC, I also recommend that you use one of the 
MidNite three-phase Master units (MNE250SMA-3PH-Master) and two slaves. It has 
a three-phase bypass switch and color-coded bus bars for a full three-phase 
system. There isn't a whole lot in there that you won't likely use. The AC 
output on the bypass will just act as an AC main breaker. You can then run that 
to an external load center.

Now, the distance from the battery bank issue is new. These systems have been 
installed for a couple of decades now with up to 12 feet between the battery 
and the first disconnect, breaker, or fuse. Of course, that doesn't make it 
right, or compliant with the 2014 Code. The industry really needs to come up 
with a good solution here. The Wrenches thread over the last few days about 
placing fuses on or near batteries shows that an easy solution is not available 
(or not known), at least not for flooded batteries.

Brian Teitelbaum
AEE Solar

From: re-wrenches-boun...@lists.re-wrenches.org 
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of 
will...@millersolar.com
Sent: Friday, February 07, 2014 5:29 PM
To: 'RE-wrenches'
Subject: [RE-wrenches] Sunny Island Battery Disconnects

Friends:

I am reworking an installation with 3 Sunny Island inverters.  The battery 
leads have no disconnecting means or OCP.  I have been looking for sensible 
hardware to provide this and I have found some options.  I am interested in any 
input on these or ideas I have not discovered.


1.   SMA BATFUSE.  I am having trouble deciding which one is right for a 3 
SI install.

a.   The B.003 appears to have fuse positions for the positive and the 
negative leads.  I am fairly darn certain I don't want fuses in the negative 
leads of a negative bonded system, and although this is my first SI install, I 
am pretty sure this is negative bonded.  Am I missing something here?

b.  The B.001 has only positions for two fuses as far as I can see from the 
manual.

c.   So it looks like neither will work for me.  Does anyone have any 
experience and/or wisdom here?

2.   Midnite Solar E-panels:

a.   The regular panel has DC and AC components.  I want to control the AC 
elsewhere so I could order three slave units.  The Midnite unit mounts right 
under the inverter but I would prefer to have the OCP closer to the batteries.

3.   Outback:

a.   We could purchase an Outback FX1000 and install three breakers in it.

4.   Breaker Size:

a.   I have started to read the manual but I have yet to find out what size 
breaker fuse is recommended.  Have I just not found it yet?

b.  Also, I have not found a specification for battery cable size.  Am I 
blind?

Thanks in advance.  I really appreciate the help I receive here.  I try to give 
as well as receive.

William


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[RE-wrenches] Charging a HUP

2014-02-07 Thread bruce
Hi All,3 VFX 36482 FM 806.5 kw solar12 kw generatorPSX 240 on generator output and VFX stackingMate 3HUP 1690 ahSystem design considering 45 amp charge current from each VFX totaling 135 amps. (135 x ~55v = 7.42kw) Potential charge current from 2 arrays and FM 80's, 90 - 100 amps. On a good day, reasonable to expect 200+ amps?Have not been able to exceed 90 amps for more than 30 minutes, with the generator putting out about 9 kw before it's 70 amp 2pole breaker trips. L1 42 amps, L2 37 amps. 5 amps neutral. Load banked to 12.3 kw (51 amps @ 240v) resistive without breaker trip.I have had to dial back the maximum charge current in the Mate 3 to 12 amps each on two of the inverters (L1 and L2) and 8 on inverter 3 to keep the generator from tripping out when customer turns on the microwave or coffee pot. In effect, 42 amps charge @ 240 v = 7.6 kw. At the battery, I'm only seeing 80 amps of charge current. Running loads are typically less than 1 kw but there has been a of construction going on with chop saws and compressors creating annoying spikes that are easily handled by the inverters when the generator is off.I don't want to kill this new battery by not feeding it properly! I would have put in a larger generator, but the owner bought the 12 kw before deciding on the new battery. I thought the 12 would be merely adequate, but not soAny suggestions?Thanks!Bruce Fiero-RMI"I'd put my money on the sun and solar energy. What a source of power! I hope we don't have to wait until oil and coal run out before we tackle that."  T. Edison, 1931___
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