Re: [RE-wrenches] SDHW and High Mains Pressure

2008-12-10 Thread jay peltz

Hi Peter,

There are some hi end units that are really nice.

Takagi, Rennai  are the two that come to mind that are really  
amazing.  They have digital remote controlls and are are designed to  
mounted outside, which saves a lot of

interior space, cost of reworking the flue etc.

Jay

Peltz power
On Dec 7, 2008, at 3:22 PM, Peter Parrish wrote:

We are getting ready to install a SDHW system for a customer and we  
looked at a number of things regarding his current set up. I just  
posted a question about tankless heaters but I wanted this query to  
be a separate one. The customer’s mains water pressure is 88 psi on  
a Saturday afternoon and some time over the next 18 hours, the  
pressure went as high as 96 psi. I understand that 80 psi is the  
high end of the safe range in general and that 96 psi on a regular  
basis can/will damage valves and possibly trigger TP valves on  
water heaters.


At the recommendation of a plumber I know I looked into pressure  
reducers, specifically the Wilkins/Zurn line. All the Wilkins  
regulators produce zero pressure drop at zero flow. What good are  
these products in protecting plumbing systems from high mains  
pressures at night when pressures tend to be the highest and usage  
is at a minimum or even zero?


Are there products that will prevent system pressures from exceeding  
a set point (e.g. 60 psi) under any flow condition including zero?


- Peter
Peter T. Parrish, President
California Solar Engineering, Inc.
820 Cynthia Ave., Los Angeles, CA 90065
Ph 323-258-8883, Mobile 323-839-6108, Fax 323-258-8885
CA Lic. 854779, NABCEP Cert. 031806-26
[EMAIL PROTECTED]

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Re: [RE-wrenches] More on AC coupling - SI and SB

2008-11-28 Thread jay peltz

HI Chris,

I've been give some glowing reports from a company that uses them for  
telecomm sites, many in very hostile environments and they seem to  
hold up really well, and yes the price point is very good.


I've got a 3100amphr at 48v going in off grid in Baja next year and  
the Unigy II are what I'm using.


Hope this helps,
jay

peltz power
On Nov 28, 2008, at 10:25 AM, Chris Worcester wrote:


Hi Todd,
We are looking into the new East Penn Deka Unigy ll sealed  
batteries. They seem to be a good deal less money than the GNB’s.   
Anyone have any experience with these?
I agree with you if we are to use a smaller group 27/31 size AGM  
battery but these big industrial cells should go the distance if  
they work as advertised.

Do you have any experience with the Unigy ll batteries?

Sincerely,

Chris Worcester
NABCEP Certified PV Installer
Phone: 530-582-4503
Fax: 530-582-4603
www.solarwindworks.com
[EMAIL PROTECTED]
Proven Energy Solutions

From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED] 
] On Behalf Of [EMAIL PROTECTED]

Sent: Wednesday, November 26, 2008 9:40 PM
To: RE-wrenches
Subject: Re: [RE-wrenches] More on AC coupling - SI and SB

Maintenance free might mean replacing them after about 5 or 6  
years rather than 15 to 20.


Todd



On Wednesday, November 26, 2008 1:41pm, Chris Worcester [EMAIL PROTECTED] 
 said:
I will look at these for other jobs, our client wants maintenance  
free on this one though.


Sincerely,

Chris Worcester
NABCEP Certified PV Installer
Phone: 530-582-4503
Fax: 530-582-4603
www.solarwindworks.com
[EMAIL PROTECTED]
Proven Energy Solutions

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Re: [RE-wrenches] More on AC coupling

2008-11-26 Thread jay peltz

Hi Dana,

So is the issue that any 120v 60 hz  units are all the US versions, or  
do they have 120v 60 hz international versions ( probably non UL)?


My asking is that I've got some large projects in Baja that could use  
full feature and larger stacking than the US version.


thanks,

jay

peltz power
On Nov 26, 2008, at 1:32 PM, Dana Brandt wrote:

Thanks for the report, Steve. I'm also a huge fan of the European  
SI. We need to be careful when we start to compare operations across  
the ocean. The US version of the SI is a bit different from the  
European version. SMA in Germany decided that the full-featured SI  
would be too expensive for the US market, so they sent us a stripped  
down, cheaper version. The US version still has some nice features,  
but it has some limitations when compared to the full-featured  
European version. One of the brilliant aspects of the full-featured  
SI is the multi-master operation. I wrote a little bit on the SI for  
AC minigrids and the multi-master operation in HP 109 - Oct/Nov  
2005. It's frustrating to me that SMA hasn't UL listed a full- 
featured SI for us in the States, but they must figure it doesn't  
make financial sense for them.


Dana

--
Dana Brandt
Ecotech Energy Systems, LLC
www.ecotechenergy.com
[EMAIL PROTECTED]
360.510.0433


On Wed, Nov 26, 2008 at 10:20 AM, [EMAIL PROTECTED] wrote:
Hi Tump,

Yes, the SI  SB system is all it's cracked up to be!

I'm not sure what is possible in the US but we've been running a 60kW
Sunny Island system for over a year now which powers the Scottish
Isle of Eigg and uses PV's with Sunny Boys, wind turbines with Windy
Boys, 100kW hydro turbine  back-up diesel generation. Power is
distributed around the island at 3.3kV three-phase using step-up 
step-down transformers. The generation is located at various parts of
the island (as are the houses  loads) with the Sunny Islands/Battery
Store  back-up diesels roughly in the middle.

See our website for a full description:
http://www.windandsun.co.uk/projects_eigg.htm

The Sunny Island inverters use 'Frequency Shift Power Control'  -
variations in island grid frequency to communicate control signals to
the generation sources and to bonus loads. If the batteries cannot
absorb the renewable power being generated onto the network (if they
are full, or the power generated exceeds the inverter/charger
capacity), the Sunny Island inverters raise the system frequency.
Sunny Boy  Windy Boy inverters are set to 'Off-Grid' mode to respond
to this frequency rise and back off power being fed into the system.
Other renewable generation (eg. hydro turbines) that is able to
respond to this frequency rise to restrict their power output can
also be incorporated in the system.

The raised frequency can also be used to trigger switching on of
bonus loads when there is surplus renewable energy output.

The great thing about using this frequency shift for control is that
no communication cabling, special circuits or dedicated switching is
required and distance is no problem.

The other great thing about using the Sunny Island system is that it
allows use of the Sunny Webbox for remote monitoring. This means
every morning I can check on the internet to see how the system is
performing, view state of charge of batteries, and dial in to change
things if needed. Furthermore, several people can do this at once -
eg. system owners  SMA technical support - so we can all look at
what's been happening and discuss any events. (I'm sure you all know
how useful this can be!)

As an example the attached Word document shows how the frequency
shift works in practice (Hope it's Ok to send attachments on this
list)

Regards
Steve Wade



From:   Tump [EMAIL PROTECTED]
To: 'RE-wrenches' re-wrenches@lists.re-wrenches.org 

Date sent:  Wed, 26 Nov 2008 08:33:38 -0500  
Subject:Re:

[RE-wrenches] More on AC coupling Send reply to:RE-wrenches
re-wrenches@lists.re-wrenches.org
 mailto:[EMAIL PROTECTED]
wrenches.org?subject=unsubscribe
 
 mailto:[EMAIL PROTECTED]

 Matt, I have long been interested in installing the SMA SI  SBs but
 I have a VERY tough time selling $9ks worth of inverters, just to
 get things started. In the system below I would not of hesitated in
 installing the SMA SI  SB! I too agree that w/this type of scenario
 described below, I  would have given quite a bit of thought to using
 the SMAs. Can't beat the battery charging, no charge controllers 
 expandability.
  Please if there is someone out there that has had experience w/ the
  SMA SI
  SB let us know if it is all that it is cracked up to be!
 With passport in hand, I offer my help if someone out there  has a
 large system like this, that will be using the SI  SB/WB  type of
 set up. TUMP


Wind  Sun Ltd., Humber Marsh, Stoke Prior,
Leominster, Herefordshire, HR6 0NR.
Web: www.windandsun.co.uk

Tel: 01568 -760671
Fax: 01568-760484

The latest edition of the Wind

Re: [RE-wrenches] NEC compliant solar labels

2008-11-21 Thread jay peltz

Hi Joel,

I believe AEE sells them as well,

jay

peltz power
On Nov 21, 2008, at 12:42 PM, Joel Davidson wrote:


Tyco makes solar labels. See 
www.tycoelectronics.com/AboutUs/news/getpdf.asp?id=1363f=solar_labels_flyer_final.pdf

At least one reseller offers the labels. See 
http://store.altenergystore.com/Enclosures-Electrical-and-Safety/NEC-Compliant-Safety-Labels/NEC-Compliant-Grid-Tie-Safety-Labels/p6618/
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Re: [RE-wrenches] inverters/ generators and noise

2008-11-20 Thread jay peltz

Hi Bob,

Do you have any numbers as to what the HZ where or where you think it  
worked best?


thanks,

jay

peltz power
On Nov 20, 2008, at 3:38 AM, robert ellison wrote:

Probably due to the load of the charger, try changing the rpm a  
little (higher) if you can. Might help. I have had stoves that  
wouldn't light under full charger load. They did better at a  
somewhat higher rmp (frequency)


Bob

On Thu, Nov 20, 2008 at 12:12 AM, jay peltz [EMAIL PROTECTED] wrote:
Hi All,

here is along those same lines a question about line noise.


System 15kw diesel generator

4 stack outback at 24v   120v/240vac

3000 amp hr industrial batteries.

when genny running, 59.5-60 hz
voltage 122/244


Symptoms.

when charging there is some buzzing on some electrical equipment in  
the house.  Stove pizeo won't lite, transformer on furnace runs hot,  
Fridge makes more noise.

Seems to get worse at end of charge cycle.


Now, with inverter only,  no noise, humm, buzz etc.

With Genny only no buzz, humm, etc.


Any advice?

thanks,

jay

peltz power




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Re: [RE-wrenches] Shoes

2008-11-20 Thread jay peltz

Hi mark,

Best I've seen is like Converse Allstars, big wide flat sole.

But the felt fishing boot, although really hot, but great idea.

What about gluing the felt to a pair of regular shoes?

jay

peltz power
On Nov 20, 2008, at 1:29 PM, Mark Frye wrote:

Any thoughts on the best type of shoe for working on comp shingle  
roof?


Good traction, least wear and tear on shingles?

Has anyone tried a felt soled fishing boot?

Mark Frye
Berkeley Solar Electric Systems
303 Redbud Way
Nevada City,  CA 95959
(530) 401-8024
www.berkeleysolar.com

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[RE-wrenches] inverters/ generators and noise

2008-11-19 Thread jay peltz

Hi All,

here is along those same lines a question about line noise.


System 15kw diesel generator

4 stack outback at 24v   120v/240vac

3000 amp hr industrial batteries.

when genny running, 59.5-60 hz
voltage 122/244


Symptoms.

when charging there is some buzzing on some electrical equipment in  
the house.  Stove pizeo won't lite, transformer on furnace runs hot,  
Fridge makes more noise.

Seems to get worse at end of charge cycle.


Now, with inverter only,  no noise, humm, buzz etc.

With Genny only no buzz, humm, etc.


Any advice?

thanks,

jay

peltz power




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Re: [RE-wrenches] grid-tie inverters generators

2008-11-19 Thread jay peltz

Hi Kelly

It is an interesting issue and was just dicussing this the other day.

I think what happens if the inverter backfeeds the genny, the  
generator voltage will go up, if it goes up enough, it will go outside  
the window of the inverter and the inverter will drop out, voltage  
will them return to normal, inverter will reconnect and repeat.


But I sure wouldn't want to fix the generator.  A relay powered from  
the grid will take care of the problem.


jay

peltz power
On Nov 19, 2008, at 5:24 PM, Kelly Keilwitz, Whidbey Sun  Wind wrote:


Wrenches,
I'm dredging up this subject again (previous postings 6/08) with a  
simple question that doesn't seem to have been answered:


Is there any issue connecting a batteryless grid-tie PV system to  
the load side of a panel that is backed-up by a generator on an  
automatic transfer switch, when the grid is down and the generator  
running?


In this case the PV is 5.7kW, the inverter an SMA 6000, the  
generator unknown size/type, but propane, automatic start, and  
backing up the entire main panel.


SMA tech support first said it's OK, then that the generator will  
blow up. I can imagine, if the inverter tries to sync with the  
inverter, that the voltage could rise, causing the inverter to  
disconnect, wait 5 minutes, repeat. Is there anything nasty that  
could happen?


Thanks,
-Kelly


Kelly Keilwitz, P.E.
Whidbey Sun  Wind, LLC
Renewable Energy Systems
NABCEP Certified PV Installer
987 Wanamaker Rd,
Coupeville, WA 98239
PH  FAX 360-678-7131
[EMAIL PROTECTED]






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Re: [RE-wrenches] battery box fan

2008-11-07 Thread jay peltz

Hi Larry,

I suggest you get a 12v fan, make it easy.

jay

peltz power
On Nov 7, 2008, at 1:29 PM, Larry Brown wrote:


Wrenches.

On an upgrade to an existing system, we just installed a Xantrex  
XW6048 inverter.  We have a 48 volt dc battery box vent fan that we  
used to run through the relay on the old SW5548.  The XW6048 has a  
12 vdc aux output so I assume we need to install a relay to run the  
fan, 12vdc input, that will allow 48 vdc output

Any suggestions on what relay to use?

Thanks

Larry Brown
Sun Mountain
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[RE-wrenches] mate/flexnet

2008-11-06 Thread jay peltz

HI All,

Can you run the mate just with the flexnet,and  no inverters, CC or hub?

thanks,

jay

peltz power
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Re: [RE-wrenches] mate/flexnet

2008-11-06 Thread jay peltz

Hi Phil,

OK thanks,

jay

peltz power
On Nov 6, 2008, at 7:37 AM, Phil Undercuffler wrote:


Unfortunately, no.  I have a single FX in my home system, and when I
wanted to add the FN-DC I had to add a Hub  Mate too.  The inverter  
(or
charge controller) provides power to the hub, and the hub sends the  
info

to the Mate.

Phil Undercuffler
Director, Battery-based and Off-grid
Distribution Sales Group
Conergy
Our World Is Full of Energy
1730 Camino Carlos Rey Suite 103
Santa Fe, NM  87507
[EMAIL PROTECTED]
Direct | 505.216.3841
Toll Free | 888.396.6611 x4841
Fax | 505.473.3830
www.conergy.us

-Original Message-
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] On Behalf Of jay
peltz
Sent: Thursday, November 06, 2008 8:15 AM
To: RE-wrenches
Subject: [RE-wrenches] mate/flexnet

HI All,

Can you run the mate just with the flexnet,and  no inverters, CC or  
hub?


thanks,

jay

peltz power
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Re: [RE-wrenches] crystalline VS uni-solar

2008-10-31 Thread jay peltz

Hi Geoff,

In regards to the performance between Unisolar and crystalline, there  
is a side by side ( same watts, batteryless intertie with metering)  
installation up here on the North coast of California, and the the  
Unisolar is the constant under-performer.  This includes cloudy,  
sunny, warm, cold weather.


I have seen nothing in the field to support the Unisolar claims about  
better performance in low light etc.  That said, they do work better  
in very hot conditions, if thats what you have.


jay

peltz power


On Oct 31, 2008, at 8:08 AM, Geoff Greenfield wrote:

As a follow up to my uni-solar post (and thanks to all who provided  
feedback),  I have a second request:


Any references to recent side-by side shoot-outs between Unisolar  
and conventional crystaline PV?  Scientific studies?  Your own  
wrench thoughts?


I am more and more often encountering confused customers that are  
considering unisolar systems at zero-tilt (we are at 40 degrees N),  
with plenty of partial shading, after getting a pitch about all  
sorts of advantages of Uni-Solar.  I think that this product has  
it's role and I occasionally sell it... But I am frustrated when I  
truly believe I can deliver a better net energy production with a  
tilted crystalline solution (avoiding the shaded areas).

For a brighter energy future,

Geoff Greenfield
Founder and CEO
Third Sun Solar  Wind Power Ltd.
340 West State Street, Unit 25
Athens, OH 45701

740.597.3111 Fax 740.597.1548
www.Third-Sun.com

Clean Energy - Expertly Installed


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Re: [RE-wrenches] evergreen panels diode problems

2008-09-23 Thread jay peltz

Hi Peter,

What I'm curious about is at what voltage does this occur.  48, 160???

I have 3 in series  on a ungrounded system for 2 years now and are  
working just fine. Output is what is should be and no problems.


I know that Sunpower has a white paper that shows at lower voltages  
there is no problem, but above 180v ( if memory serves) there are  
problems.


jay

peltz power


On Sep 22, 2008, at 10:01 AM, ASAP POWER! 2 wrote:



Bill,
I think Doug P. actually sent this to us.  Hope attachments work on  
this
list.  I think I've seen them before in my inbox from others, but if  
not,

request off-line.

Peter D.

-Original Message-
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] On Behalf Of Bill  
Brooks

Sent: Sunday, September 21, 2008 10:28 PM
To: 'RE-wrenches'
Subject: Re: [RE-wrenches] evergreen panels diode problems

Doug,

I'd like to see the bulletin about why they could not positively  
ground

their modules. It seems quite odd.

Positively grounding a module in general should have no effect on a  
typical
module. As to why it helps the SunPower module, they have an  
explanation,

but I'm not convinced it is true--it just works--and that is all that
matters.

Bill.

-Original Message-
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] On Behalf Of Doug  
Pratt

Sent: Saturday, September 20, 2008 5:25 PM
To: 'RE-wrenches'
Subject: Re: [RE-wrenches] evergreen panels diode problems

Jay, there was a bulletin from Evergreen earlier this year about their
modules being used in positive ground systems. I don't remember the  
exact
details (and I'm not at work now), but the gist was avoid positive  
ground

till we make some modifications. Please check w/Evergreen on Monday.

-Doug Pratt


-Original Message-
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] On Behalf Of jay  
peltz

Sent: Thursday, September 18, 2008 5:24 PM
To: RE-wrenches
Subject: [RE-wrenches] evergreen panels diode problems


Hi All,

Ive got two evergreen 170 watt panels with bad bypass diodes in them.
In service for under 2 months.

Only odd thing is that this is a positive ground system.

They are running at 3 in series for a 48v system.

Anybody else have problems with them?

thanks

jay

peltz power



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Re: [RE-wrenches] evergreen panels diode problems

2008-09-23 Thread jay peltz

Hi All,

I want to thank everyone about all the great info on the Evergreen.

The system is in Suriname, South America.

Its a telecom site which was contracted out and although
there are no problems yet, when we found the melted junction boxes,  
well the emails started then.


Thanks again its been a great help,

sincerely,

jay

peltz power
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Re: [RE-wrenches] evergreen panels diode problems

2008-09-21 Thread jay peltz

Hi Marv,

What do they do in Europe or japan?

How are they grounded, or are they grounded?

thanks,
jay
On Sep 21, 2008, at 11:17 AM, Marv Dargatz wrote:


Mark,

From an inverter manufacturer's standpoint there is a huge advantage  
in running positive ground in all installations.  Since the ground  
is provided through the GFDI circuit of the inverter, only one  
configuration of inverter must be stocked, and there is no need to  
provide field configurable ground connection.  This saves a SKU, a  
little bit of money, and confusion in the field.



See Ya!

Marv
Enphase Energy
707 763-4784 x7016


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Re: [RE-wrenches] evergreen panels diode problems

2008-09-20 Thread jay peltz

HI Mark,


I've seen a paper from Sunpower that shows their modules are OK for  
lower voltages, but above a certain voltage ( around 200 or so) they  
start to see the static build up, but interestingly only on the panels  
at the high end of the voltage.


I haven't seen anything to indicate that other panels will see an  
improvement with doing positive ground, if I understand what you are  
saying?


But I will forward on the information to the telecom in question.

thanks,

jay

Peltz power
On Sep 20, 2008, at 5:36 PM, Mark Frye wrote:


I am sorry to hear that folks are having these kinds of problems.

As I understand it, only module types made up of back contact cells  
such as

the SunPower are run with positive ground.

These modules actually require positive ground to reduce static  
charge build
up on the front of the cell which can reverse bias and shut down the  
module.


I don't know, but it seems to me that folks have somehow mixed up  
the high

yield of the back contact cell with positive grounding so now positive
grounding will increase the yeild other types of cells.

Do I have the story about right?  Running front contact cells that  
have

plenty of collection wire on the face on a positive ground will not
significantly increase yield over a negative ground.

Are there other benefits to running positive ground that I am not  
aware of?


Mark Frye
Berkeley Solar Electric Systems
303 Redbud Way
Nevada City,  CA 95959
(530) 401-8024
www.berkeleysolar.com

-Original Message-
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] On Behalf Of Doug  
Pratt

Sent: Saturday, September 20, 2008 5:25 PM
To: 'RE-wrenches'
Subject: Re: [RE-wrenches] evergreen panels diode problems

Jay, there was a bulletin from Evergreen earlier this year about their
modules being used in positive ground systems. I don't remember the  
exact
details (and I'm not at work now), but the gist was avoid positive  
ground

till we make some modifications. Please check w/Evergreen on Monday.

-Doug Pratt

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Re: [RE-wrenches] Charge controllers connected to monitors

2008-09-18 Thread jay peltz

HI William,

You should have no problems with connecting the MX/FM to the mate  
which you can then use the RS232.


jay

peltz power
On Sep 18, 2008, at 1:55 PM, William Miller wrote:


Friends:

Coincidentally, I have several clients that need new charge  
controllers and remote monitors but do not need new inverters.  I  
was wondering if I could buy a modern MPPT charge controller from  
Xantrex or Outback and connect it directly through a CAT5 cable to  
an XW SCP or a Mate, respectively and find that they could  
communicate.


I called Xantrex and they informed me the XWMPPT60 does not provide  
power for the SCP but an outboard power supply of the correct value  
would make this work.


Outback claims the MX60 connected directly to the Mate and does not  
need a separate power supply.


Remember, I am trying to do this without an inverter or a hub.  Has  
anyone tried this?


Thanks in advance,

William Miller

PS:  I have an MX60 and a Mate.  I'll be trying this myself in the  
next day or two with these items, if anyone is curious.


WM


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Re: [RE-wrenches] Actual losses from dissimilar orientations onsingle inverter

2008-09-13 Thread jay peltz

HI Sky,

I sure hope the data doesn't take a few more decades!

jay

peltz power
On Sep 12, 2008, at 8:26 PM, Sky Sims wrote:


August makes a good point. There really isn't much solid info on the
topic of dissimilar orientations.

In the experiments I've conducted using different orientations and  
tilts

on the same strings the production almost exactly matches the average
projected production across the orientations and tilt.

In regard to using mix matched modules in parallel strings I haven't
seen any noticeable difference in performance either. Of course this  
is

an advanced technique and requires an awareness of string voltages and
amperages in order to avoid excessive power clipping. The biggest
problem with using different manufacturers panels with each other
appears to be more bureaucratically driven rather than performance
based.

What I mean to say is that because the manufacturers are unlikely to
provide a written endorsement allowing you to use their panels in the
same string with someone else's, you may have trouble with a  
bureaucrat

requiring that endorsement.

There is a lot of rumor floating around about how important it is to  
use

the same panels and the same orientations and tilts. And I agree it is
important, but there may be circumstances that over ride those rules.

I've had many systems where for esthetic or available space reasons a
panel or 2 in a string of modules was put at an entirely different  
tilt
and orientation. I've played quite a bit with it and haven't noticed  
any

reduction in performance that would warrant the elimination of what
might be 10 to 30% of the string or perhaps even the entire string.
However with inverters like enphase coming to market it becomes easier
to ensure that every panel in a string is at the same orientation and
tilt.

I always recommend the best tilt and orientation possible but sites  
and
circumstances coupled with other details specific to the site  
sometimes

force us to go with less than optimal string placement practices. A
healthy well rounded understanding is important and I don't feel that
the industry has done enough to create that understanding yet. Best
practices have certainly been promulgated but the context has not been
fully explained or explored yet.

Inverter reps and installation reps and panel reps have made many many
representations based on their best guesses and in some cases what  
they
have seen first hand. We the implementers are the guinea pigs, get  
used

to it. Thankfully the kinks are getting worked out.

Perhaps in another couple decades when things settle down we'll have
properly documented studies of mix matched panels, orientations and
tilts. Of course by then things will be so completely different that  
it

wont matter any way.

My 2 cents,
Sky Sims
Ecological Systems
http://www.ecologicalsystems.biz
220 County Road 522
Manalapan, NJ 07726
732-462-3858  toll free)866-759-7652  fax)732-462-3962

-

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Re: [RE-wrenches] battery question

2008-09-04 Thread jay peltz

Hi Jamie and others.

Thanks for the conformation and the information.

Another system installed badly.  Hard to give bad news to people.

Thanks,

jay

peltz power
On Sep 4, 2008, at 5:42 AM, James Surrette wrote:


Morning Jay,

I don't have a lot of good news for you - but maybe others do?   
Years ago, I visited a commercial fishing client that had a 6 week  
old 32VDC bank of batteries that were not performing.  Once we  
reviewed, we noticed a tap 6 cells in.for 12V radios.  Boat had  
been out for a 6 week run, which meant 6 weeks of charging at  
~2.3VPC and the 10 non tapped cells were toasted (red cases were  
actually black).  Of course, client wanted warranty but that is  
another story.


Your only hope is to separate the low 12V bank and charge to 100%  
SOC.  Then charge the hi 12V bank to 100% (probably already there  
or beyond).  Finally, marry the banks again and balance with a  
2.35 - 2.4VPC until cell voltage stabilizes.  Current acceptance  
will be low but voltage will ultimately stabilize across the bank.


The problem is, the low bank has been undercharged for 2 years and  
the hi bank has been severely overcharged.  As a result the  
capacity / corrosion differences between the two sides will be  
great - leading to charging difficulties going forward, which may  
result in the bank needing to be replaced.  However, I would  
recommend attempting to bring the bank into line before replacing.


I hope this is of assistance,

Jamie




James Surrette

Surrette Battery Co. Ltd
1 Station Rd.
Springhill, NS, CAN
B0M 1X0

Direct: 902.597.4027
Fax: 902.597.8447



 jay peltz [EMAIL PROTECTED] 09/04/08 1:25 AM 
HI All,

A guy has 1/2 loaded his big surrette 24v battery,  yep put 12v loads
onto only one side of the 24v battery.

Now after 2 yrs 12v side is low voltage, 24v side is boiling like  
crazy.



System is charged via SW4024, big genny and good size array.

so my question is can/should I

1. remove the 12v by installing a Vanner or similar.

2. put a 12v charger onto the lower 12v side to put an equal charge
into the batteries.
( I have never had success trying to charge up a highly unbalanced
battery)


thanks,

jay

peltz power
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Re: [RE-wrenches] Power-Save and Power Works

2008-08-25 Thread jay peltz

HI Peter,

Check out this website.
He makes great stuff.

http://www.brandelectronics.com/

jay

peltz power
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Re: [RE-wrenches] offgrid system question

2008-08-22 Thread jay peltz

Hi Travis,

thanks for the great insite, this helps a lot.

So the higher the SEER number the more efficient the unit is.


thanks,

jay
On Aug 22, 2008, at 7:40 AM, Travis Creswell wrote:


1 ton = 12,000 BTU's

SEER = how many BTU's per kW (Since you asked about rough  
electrical load
for this equation we're going to ignore the complexities for EER  
vs. SEER,
COP at varying outdoor temps and so on.  We'll leave that for  
someone else

to discuss if they desire)

Plus you'll want to add approximately 150 watts per ton for the air  
handler


Assuming a 13 SEER AC unit the math is;

2.5 tons x 12,000 BTU's = 30,000 BTU's

30,000 BTU's/13 SEER= 2.3 kW

2.5 tons x 150 watts/ton for air handling = 375 watts

For a total running kW of ~2.7.

That's how I do it.  Doesn't mean it's the right or only way.

Best,
Travis Creswell
Ozark Energy Services



-Original Message-
From: [EMAIL PROTECTED]
[mailto:[EMAIL PROTECTED] On Behalf Of jay  
peltz

Sent: Friday, August 22, 2008 9:23 AM
To: RE-wrenches
Subject: Re: [RE-wrenches] offgrid system question

Can someone tell me how to convert AC tons to rough electrical load?
or is there a way?

I've got a customer who is wanting to install a AC unit and they tell
me its a 2.5 ton and uses 9000 watts.
( they haven't given me make or model yet)

thanks,
jay

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Re: [RE-wrenches] Imbalanced Legs in 3-Phase systems

2008-08-08 Thread jay peltz

Hi Bill,

Can you explain why the 6kVA rule on split phase systems?

I mean why 6?

thanks,

jay

peltz power
On Aug 8, 2008, at 8:48 PM, Bill Brooks wrote:


Jeff and Ryan,

The 6kVA value comes from the California Rule 21 that I worked on.  
It only
applies to split-phase 240V systems (6kVA on 120V). There is no  
specific

limit for imbalance on a 3-phase service.

A basic rule for single phase generation on a 3=phase service is to  
rotate
among the phases in a balanced manner. This means the largest  
imbalance

possible right now is 7kVA because of the SMA SB7000US. There is a
single-phase SatCon that is 30kVA, but it would be silly to buy a
single-phase Satcon when the major on 3-phase units.

The best way to place the imbalanced single-phase generators on the  
service
is to test the current on all three phases and put the inverter(s)  
on the
most heavily loaded phase(s). This reduces the site imbalance by  
reducing

the imbalance on the serving transformer (lowering current on the most
heavily loaded phases). It is common for 3-phase services to have  
imbalances
of 10 kVA or more, so single-phase inverters can reduce the problem  
rather

than make it worse.

Make any sense?

Bill.




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Re: [RE-wrenches] Surrette Battery Question

2008-08-03 Thread jay peltz

Hi bob,

Wow now thats unusual!

So have you figured out a better charger or are using a IBE or similar?

jay
On Aug 3, 2008, at 6:02 PM, robert ellison wrote:

The 80 volt battery banks are not on inverters, sorry I didn't  
mention that.

They are 2 - 20 cell packs in series for 80 volts total.
These power a Zamboni. I didn't know what one of those was either  
when they called me to work on the batteries 10 or so years ago.
These are the machines that groom the ice on skating rinks, in most  
cases you can't use an engine inside a building anymore, so they  
are going electric.
I did put out some feelers a few years ago about building a 3 stage  
charger to charge them. Many are still using the transformer based,  
taper type charger we got away from years ago.


It's another cool toy I get to play with.

Later,
Bob

On Sat, Aug 2, 2008 at 12:31 PM, jay peltz [EMAIL PROTECTED] wrote:
HI Bob,

What are you using 80v battery banks for or which inverters anyway?

Would be great for larger systems.

thanks,
jay
peltz power


On Aug 1, 2008, at 10:18 PM, robert ellison wrote:

When i went to an SEI class at the Trojan factory one of the  
points mentioned was that the best way to get the lowest cost per  
watt from the battery bank
(T-105's were at the time the lowest) was to cycle them to 80%  
discharge then fill them all the way up. Not feasible in an off  
grid system at all.
We get more years life by just taking off the top 20 - 25% and  
returning it daily.


My battery distributor says that an industrial deep cycle battery  
needs to be cycled occasionaly to prevent them developing a  
memory so to speak.
I recommend to my customers that they occasionally let them run  
down to 50 -60% DOD and fill them back up with an EQ charge to  
stir up the electrolyte so you can get an accurate reading with a  
hydrometer.
Stratification will throw off the gravity readings unless they get  
stirred up occasionally.
I have pulled apart batteries that did not get an EQ and found the  
bottom of the plates wore out and the top still looking reasonably  
good. That is from the acid being a lot stronger at the bottom  
than the top and just working on the bottom of the plates in the  
battery. This is not a fun project and usually results in some  
trashed clothes, rubber suit or not.


I have 80 volt battery packs that get cycled to 70-80% DOD daily  
for 5 months a year then sit for 7 months with just a couple  
freshening charges and last 6 - 7 years till wore out, some of  
these are hi acid batteries that are in the specific gravity range  
or 1.325 or more when fully charged instead of the usual 1.265  
-1.270 that we are used to seeing.


I am not a battery expert I just have several big banks that I  
maintain and have formed some opinions over the last 15 or so years.
I have also experienced wearing out a set of L-16's by hitting the  
end of their cycle life in just over a year. It was way too small  
a battery bank and got cycled fully almost daily hitting it's  
cycle life limit far sooner than a larger bank would have if  
treated well.


Good night,
Bob





On Sat, Aug 2, 2008 at 12:01 AM, jay peltz [EMAIL PROTECTED] wrote:
Hi Robert,

When you mention cycling batteries, are you saying that batteries  
in a offgrid system that are being cycled 15-25% a day should be  
cycled even deeper than that?


Thanks,

jay
peltz power

On Aug 1, 2008, at 8:36 PM, robert ellison wrote:

A couple things that I haver noticed in the past, sometimes  
batteries like to be cycled, shut off the controllers and run  
them down, then charge them up fully and then give them an eq  
charge till it comes up the peak voltage and hold it there as it  
(sometimes) slowly rises. Any of these thoughts are superseded by  
Jamie if he has any thoughts.


Also, if you have not given them an eq in a while it might take  
longer than the available solar time has to get them to the top  
and hold them there..

Have the controllers settings changed?

Bob
On Fri, Aug 1, 2008 at 10:18 PM, Allan Sindelar  
[EMAIL PROTECTED] wrote:

Wrenches,
In late 2003 we installed a 24V set of Rolls-Surrette 4-KS-21PS  
6V 1104 A/hr batteries in the off-grid system of a long-time  
client. The client's system had a democracy array of around 800  
watts of tracked PV. In early 2005 we added 1,280 watts of  
additional PV, and the client hasn't run the generator since; the  
system rarely drops below 80% and fills to 100% most days in  
sunny New Mexico. Batteries are located in a basement, so  
temperatures stay relatively constant, although it will vary  
slightly seasonally. MX60 controller is temperature compensated,  
with 29.6 VDC bulk and 31.4 VDC EQ set points.


The problem is that the client reports being unable to achieve  
previous EQ voltages, and this inability appears to be a new  
development. The system is otherwise performing well. As the  
client is sharp and pays close attention to the system's  
operation, I'm not ready to blame

Re: [RE-wrenches] Surrette Battery Question

2008-08-03 Thread jay peltz

HI Allan,

so right you are.

Thanks about the surrette link.
There batteries sure seem to be prone to odd things in the PV world.


peace,

jay
On Aug 3, 2008, at 5:12 PM, Allan Sindelar wrote:


Jay,
You're right about leaving off the post at the bottom - whoops.  
It's at the bottom here.


About voltage drop: I meant only that by running the array at a  
higher voltage than the batteries, there could never be sufficient  
hot-weather and undersized-wire voltage drop to prevent the array  
from exceeding the EQ voltage of the batteries. This is most often  
a potential problem with 12V systems. I mentioned it only to  
eliminate it as a possible cause of this situation.


The Surrette Tech Bulletin 614 is available for download at http:// 
surrette.com/files/BU-RS-614.pdf. My understanding is that this  
bulletin is the direct result of the complaints on this list about  
two years ago about Surrette battery performance and life.


Allan

-Original Message-
From: jay peltz [mailto:[EMAIL PROTECTED]
Sent: Sunday, August 03, 2008 1:41 PM
To: Allan Sindelar
Subject: Fwd: [RE-wrenches] Surrette Battery Question

HI Allan,

You mention about a Surrette tech bulletin, I can't seem to find  
it? Can you tell me where it might be on their site?


Also Im curious about you saying that hot modules isn't going to  
affect voltage drop.
Sure it will.  If the wire is upsized for the lower voltages from  
hot weather, then you've compensated for it, but there is still  
added voltage drop.


And about the adding new panels to old? I didn't see the link/post  
at the bottom?

 Thanks, jay

OK, the story,
This client had started off-grid in the early nineties with a tight  
budget. He and his wife would add modules as they could afford  
them, usually used. The built a homemade tracker with a Wattsun SA  
controller and two linear actuators, using a DPDT momentary switch  
to adjust elevation seasonally. Over time the tracker filled out  
with eight Arco 16-2000s, nine Carrizo (Arco) M52L 5V Quad-Lams,  
two BP 275s, and two old square whatsises with 2 cells from the  
seventies.


Eventually their income increased and their house and house loads  
got bigger. They asked us to upgrade their array, which eventually  
led to the 8 160W modules I added on a pole-top array. There were  
several catches, though:
1. They wanted to keep as much as possible of the original  
democracy tracker in operation;
2. The house had grown over the years, and the existing tracker had  
to be moved 50' farther away;
3. The balance-of-system was still in the original basement, now  
inaccessible from the outside, as the house had been expanded bit  
by bit in all directions.
4. The #2 (or 2/0, I can't recall) USE copper array input wires had  
been built over and couldn't be replaced; we had to use them.


We dismantled the tracker and moved the pole (yep, lifted pole,  
concrete and all and set it in a new, larger hole with more  
concrete). We put a 3R j-box where the old pole had been and  
trenched to the new locations. After playing with different  
calculations, we changed the old tracked array as follows:
1. We added two BP 380s (the closest we could get then to the older  
275s) and wired them as one 48V string;

2. We dumped the whatsises, which had low output;
3. Now I'm trying to remember: I think I wired the four 16-2000s  
(originally 2.2A at 12V) in parallel, then wired this set of four  
in series with the nine Quad-Lams (think of M52Ls, originally used  
in the Carrisa Plains utility central power plant in California  
from 1984-1989 or so, as similar to 16-2000s but with the 3 rows of  
cells wired in parallel, to make about 7A at 4 1/2V nominal. That's  
why they're called Quad-Lams: it took four in series to charge a  
12V battery).


So we ended up with a 17-module array wired at 48V nominal, tied in  
with the new 48V array. What made it so special, other than that  
it's the only 17-module array I ever built? When we were all done  
and it was charging the 24V battery through the MX60, I alternately  
turned each array off and let the MX60 find its MPPT voltage: the  
two arrays were within one volt of each other. We got it right, and  
I have always been especially pleased with that job.


That's all.

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Re: [RE-wrenches] Surrette Battery Question

2008-08-01 Thread jay peltz

Hi Robert,

When you mention cycling batteries, are you saying that batteries in  
a offgrid system that are being cycled 15-25% a day should be cycled  
even deeper than that?


Thanks,

jay
peltz power
On Aug 1, 2008, at 8:36 PM, robert ellison wrote:

A couple things that I haver noticed in the past, sometimes  
batteries like to be cycled, shut off the controllers and run them  
down, then charge them up fully and then give them an eq charge  
till it comes up the peak voltage and hold it there as it  
(sometimes) slowly rises. Any of these thoughts are superseded by  
Jamie if he has any thoughts.


Also, if you have not given them an eq in a while it might take  
longer than the available solar time has to get them to the top and  
hold them there..

Have the controllers settings changed?

Bob
On Fri, Aug 1, 2008 at 10:18 PM, Allan Sindelar  
[EMAIL PROTECTED] wrote:

Wrenches,
In late 2003 we installed a 24V set of Rolls-Surrette 4-KS-21PS 6V  
1104 A/hr batteries in the off-grid system of a long-time client.  
The client's system had a democracy array of around 800 watts of  
tracked PV. In early 2005 we added 1,280 watts of additional PV,  
and the client hasn't run the generator since; the system rarely  
drops below 80% and fills to 100% most days in sunny New Mexico.  
Batteries are located in a basement, so temperatures stay  
relatively constant, although it will vary slightly seasonally.  
MX60 controller is temperature compensated, with 29.6 VDC bulk and  
31.4 VDC EQ set points.


The problem is that the client reports being unable to achieve  
previous EQ voltages, and this inability appears to be a new  
development. The system is otherwise performing well. As the client  
is sharp and pays close attention to the system's operation, I'm  
not ready to blame user ignorance (with one possible exception;  
read on). This may be an issue of seasonally warm temperatures, but  
I'm not sure this would explain the full 0.4 VDC reduction in  
voltage. I told him that I would post his problem to this list, and  
also request advice from Surrette Battery.


Here is the client's description of the symptoms:
I'm concerned that I am unable to equalize batteries at this time.  Up
until June of this year the Tri-Metric readings during equalizing  
indicated
holding voltage at 31.1, with maximum amps gain of around 52.
Three weeks

ago, when set on equalize, the maximum voltage reading was 30.7, with
maximum amps of 46; this was reached around noon, and by around  
1:30 pm
voltage/amps began its typical afternoon drop-off.  I attempted  
equalizing
on two other occasions since then--the last time this past  
Saturday, with
clear skies up until mid-afternoon--but having the same results.   
So, the
question is: are my batteries beginning their decline? We've had  
this set
for 4 1/2 years, so it would seem a bit too early for this, given  
that these

batteries are expected to last 7-10 years.


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Re: [RE-wrenches] Gray code area

2008-07-30 Thread jay peltz

Hi Drake,

do you know how this is all done in say Germany?
I realize they have different codes ( hopefully) but how do they  
address the main issue of potential bussbar overloading?


thanks,
jay

peltz power
On Jul 30, 2008, at 10:24 AM, Drake Chamberlin wrote:


Thanks to All who have replied,

First, to answer William's question

What is a feed-through breaker box and what are feed-through  
lugs?


A feed through panel is the type of service equipment often  
installed on pre-manufactured homes, where a main switch is needed  
outside the building, and a limited number of loads, fed from the  
outside, are also supplied.  On the bottom of the busbar,  there  
are lugs equivalent to the lugs for the service entrance cables.


This is useful when feeder is to be installed to supply the breaker  
panel in the premise that is equal to the total service amperage.   
No breaker is needed for the run to the subpanel inside, since the  
wiring will be equivalent to the service cable.   It is similar in  
function to a disconnect switch, but will typically have 4 to 8  
breaker spaces.


The situation in this project is that a feed through panel is in a  
separate building from the building to be supplied from that  
panel.  The building this panel is in has a separate electrical  
service, which is commercial.  The service for the residence comes  
in through a separate meter, located on this  same commercial  
building, then goes to the feed through panel.  This panel was  
installed for us, for the sole purpose of allowing a feed from the  
solar array.


The issue here is that the busbar will have 200 amps from the main,  
and over 40 amps from the solar.  No power is to be taken from the  
residential service to feed the commercial building.   There is no  
possibility of an overload on the busbar because the house has a  
main 200 A breaker that will limit the load from the panel.


It could be argued that since the line to the house will have up to  
240 amps available on a 200 amp service, that is too much.  I would  
argue that a standard service drop can supply 10,000 amps  
instantaneously.


The box is strictly to be used as an AC combiner and feed for two  
inverters.  By the letter of the NEC, it does not seem to be code.   
I'm going to use Kent's suggestion and use a label, after running  
it by the AHJ beforehand.



-Drake



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