Re: [RE-wrenches] Nabcep Stamp

2011-03-31 Thread Warren Lauzon
The difference is that comparing the PE exam to the NABCEP exam is like 
comparing brain surgeon board certification for a doctor to a first aid course 
exam.

PE is not only a professional exam, it also holds legal status in all 50 
states, whereas the NABCEP exam does not.

From: Greg Egan 
Sent: Thursday, March 31, 2011 9:36 AM
To: re-wrenches@lists.re-wrenches.org 
Subject: [RE-wrenches] Nabcep Stamp

Bill  Peter,

Okay, if I have a PE Stamp that means I went to school and worked under a 
mentor for an amount of time to qualify for the PE exam.  Passed the exam and I 
got my stamp.  

If I have NABCEP certification that means I worked installing solar electric 
systems (in my case) for an amount of time and /or went to school to qualify 
for the NABCEP exam and passed the test. 

I'm having a hard time seeing the difference here.  If NABCEP provided a stamp 
to it's members that they could use to stamp drawings all it would show is that 
someone who passed the NABCEP exam reviewed the design and hung his or her name 
on the job.  I don't see where NABCEP would be responsible for the design 
anymore than the PE board or whoever is in charge of giving out PE stamps would 
be culpable in a case of a bad design by a PE.

I think NABCEP should provide a stamp with the certificated member's # on it.  
All it would do is identify them as a NABCEP member.  My understanding is that 
NABCEP was formed to help the general public distinguish between fly by nights 
and real RE professionals.  A stamp would help do that.  If the city of xyz 
decides that they've seen a lot of good work from NABCEP members and that 
NABCEP certification is good enough for them, what's wrong with that?

Greg Egan
Remote Power Inc.
NABCEP PV Installer




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Re: [RE-wrenches] Sanyo HIT and ARRA buy american

2011-03-10 Thread Warren Lauzon
Those buy America clauses that congress always seems to put in to cover 
their butts and wave the flag often don't have any real teeth. Don't know 
about that particular one, but most are subject also to various 
international trade  free trade treaties and agreements, which in many 
cases nullifies the America part. Just for grins, one notable example is 
lighting, because apparently there are NO light bulbs made in America :D


-Original Message- 
From: Kirk Herander, VSE

Sent: Wednesday, March 09, 2011 3:24 PM
To: k...@vtsolar.com ; 'RE-wrenches'
Subject: Re: [RE-wrenches] Sanyo HIT and ARRA buy american

PS - There is a Sanyo pdf out of a slideshow floating around stating they
are eligible for buy American (for Gov't agencies, I suppose) - this is
not the case for ARRA-funded systems. Different rules apply.

Kirk Herander
Vermont Solar Engineering
802.863.1202
NABCEP(tm) Certified Solar Installer
NYSERDA-eligible Installer
VT Solar Incentive Program Partner
-Original Message-
From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Kirk
Herander, VSE
Sent: Wednesday, March 09, 2011 4:56 PM
To: 'RE-wrenches'
Subject: [RE-wrenches] Sanyo HIT and ARRA buy american
Importance: High



The Sanyo literature states that sanyo wafers are made in the US. However,
DOE exemption states that the module's cells have to be produced in the US
(ie. the actual semiconductor). This would exclude Sanyo's, I presume, under
the strict interpretation as to what a wafer vs. a cell is. The cells
are fabricated from US-made wafers in Japan, correct? You can't have the
cell without the wafer. The VT state program is balking at accepting Sanyos
for ARRA incentives because of cell vs. wafer definition.

I need to know if any of you have installed ARRA-funded system using Sanyo's
and if this sticking point has caused problems. Any documentation you have
received from Sanyo which clarifies this issue, arguing for ARRA approval
would be most helpful. Again, this is only for ARRA-funded projects, not
other gov't stuff like DOD, etc. Thanks.

Read this article for reference:

http://solar-energy-news-and-views.blogspot.com/2011/02/how-american-are-you
r-solar-panels.html



Kirk Herander
Vermont Solar Engineering
802.863.1202
NABCEP(tm) Certified Solar Installer
NYSERDA-eligible Installer
VT Solar Incentive Program Partner

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Re: [RE-wrenches] Sanyo HIT and ARRA buy american

2011-03-10 Thread Warren Lauzon

This is but one of many exceptions noted in the act 
“Recovery Act designated country” means a World Trade Organization 
Government Procurement Agreement country, a Free Trade Agreement country, or 
a least developed country.


https://www.acquisition.gov/far/html/Subpart%2025_6.html


-Original Message- 
From: Kirk Herander, VSE

Sent: Wednesday, March 09, 2011 2:56 PM
To: 'RE-wrenches'
Subject: [RE-wrenches] Sanyo HIT and ARRA buy american



The Sanyo literature states that sanyo wafers are made in the US. However,
DOE exemption states that the module's cells have to be produced in the US
(ie. the actual semiconductor). This would exclude Sanyo's, I presume, under
the strict interpretation as to what a wafer vs. a cell is. The cells
are fabricated from US-made wafers in Japan, correct? You can't have the
cell without the wafer. The VT state program is balking at accepting Sanyos
for ARRA incentives because of cell vs. wafer definition.

I need to know if any of you have installed ARRA-funded system using Sanyo's
and if this sticking point has caused problems. Any documentation you have
received from Sanyo which clarifies this issue, arguing for ARRA approval
would be most helpful. Again, this is only for ARRA-funded projects, not
other gov't stuff like DOD, etc. Thanks.

Read this article for reference:

http://solar-energy-news-and-views.blogspot.com/2011/02/how-american-are-you
r-solar-panels.html



Kirk Herander
Vermont Solar Engineering
802.863.1202
NABCEP(tm) Certified Solar Installer
NYSERDA-eligible Installer
VT Solar Incentive Program Partner

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Re: [RE-wrenches] PV water pumping

2011-02-10 Thread Warren Lauzon
The SQ-Flex can run directly from a high voltage battery/PV system, but with a 
battery based system at over 60 volts or so, you have a lot of problems finding 
a good charge controller.

So, even with the associated losses you are going to get with an inverter 
system, that is probably the only good option.

But I would also advise that systems such as that, especially those involving a 
large battery capacity, are very highly subject to failure through 
mis-operation, poor maintenance, and outright theft in many 3rd world 
countries, so if you end up designing the system keep that in mind.

From: Phil Undercuffler 
Sent: Thursday, February 10, 2011 6:59 AM
To: RE-wrenches 
Subject: Re: [RE-wrenches] PV water pumping

Tom, 


It can be done, depending upon how deep the static water level is and what 
additional lift or pressurization needs to be overcome.  


The SQ-Flex will run at highest capacity off an AC source, so I'd consider 
using an inverter system and grid power, with additional solar designed to 
supplement the grid.  You can run the SQ-Flex off a 120v source, so a single 
inverter works fine.  I run my Flex off my FX2024 along with all my regular 
household loads, no problems.


Size the array to cover the load through the longest expected grid outage 
(minimum) or you can size the solar to provide the majority of the power, and 
use the grid as bonus energy or to cover up for sizing shortages or the 
inevitable load creep.  


Phil Undercuffler 

imagine if...
  






On Thu, Feb 10, 2011 at 5:29 AM, Tom DeBates habite...@yahoo.com wrote:

hello Wrenches,
  I have an organization in Haiti that I have assisted with PV projects 
in the past. They drill public wells and have a well (4 casing) that they 
would like to pump with PV. Problem (one) is that well will draw at ~ 20 gpm 
and they want ~ 25,000 gpd from the well. I have tried to look at every option 
I can and it looks like a battery bank will be necessary and an inverter ( 48 
volt battery bank) to pump at the rate required. OOPPs, forgot they want to use 
a Grundfos SQ Flex pump, 16-SQF-10. The gird is present.very erratic and 
stressed, of course. They really would not like to stress gird further and do 
not want to add a generator. Yep, they made this easy. There are more details, 
but has anyone designed a PV water pumping system under these constraints and, 
if so, what have been your results?
thanks,
tom

Tom DeBates
Habi-Tek
524 Summit St.
Geneva,IL. 60134
630-262-8193
fax 630-262-1343 


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Re: [RE-wrenches] NABCEP +

2011-02-07 Thread Warren Lauzon
Way back in my more Liberal days, I was a union member and supporter. But 
over the past 20-25 years I have done a 180, and one of the main reasons was 
the giant unions attempts at taking over the solar installation business. 
Somehow NABCEP got itself associated with the IBEW, at least in perception. 
And perception is what matters to the less informed (which is 99.9% of 
everyone).


NABCEP might want to make it more clear that it is not IBEW/big union 
associated - ie, non partisan.


Overall, I think that some sort of nationwide certification is the future, 
and right now NABCEP looks like the best bet for that.


-Original Message- 
From: Conrad Geyser

Sent: Sunday, February 06, 2011 4:49 PM
To: 'RE-wrenches'
Subject: [RE-wrenches] NABCEP +

The advantage of having NABCEP is that it at least creates the idea and
maybe lays the groundwork for licensing provisions for solar installers.
Here in Massachusetts, we still can't pull our own electrical permits.  And
by the way, that's BECAUSE of the electricians union.  The whole thing has
actually gone South quite a bit but that's another story.  As far as I know,
in most other States with significant RE programs, us solar bozo's can at
least wire back to the inverter under their PV license.  Did it not take an
extra year for California to get the million solar roofs initiative passed
because the C-10s commandeered the bill?  So from my perspective, if it's
less hassle we want, we want NABCEP to become stronger.

My two cents,

Conrad
Cotuit Solar



-Original Message-
From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Peter
Parrish
Sent: Sunday, February 06, 2011 2:20 PM
To: 'RE-wrenches'
Subject: Re: [RE-wrenches] Problem with NABCEP ad

As PV becomes more and more mainstream, more and more organizations
(including state licensing boards, unions and other certifying bodies) will
weigh in on the subject of certifying installers for PV installation. We
also have Professional Engineers that can provide expert opinions on the
subject of sound engineering design.

I think one of the more interesting conflicts (in California at least) is
the insistence by some AHJs (and clients) that certain work be performed by
a licensed electrical contractor (C-10 in CA) as opposed to a licensed solar
contractor (C-46). Gosh, some schools require a C-10 license to teach PV
design and installation!

It is my understanding (and I am prepared to be corrected) that there is
nothing in the C-10 license requirements (experience, skills, examination)
that would argue that the holder of a C-10 license has any PV-specific
knowledge, such as design of a PV system (orientation, shading, string
sizing, proper PV ampacity calculations, maximum and minimum system
voltages, proper loading analysis, anchoring and attachment of PV systems on
roof tops), commissioning/troubleshooting or calculation of annual energy
production, or financial metrics such as payback and IRR. But I digress.

As for NABCEP certification, there are of course different levels and
different specialties. If we stick to the Entry Level exam for PV installers
and the (full-up) Certified Solar PV Installer (of which I have some
knowledge) -- I think both have their value.

An individual who passes the Entry Level Exam demonstrates that they have a
certain level of knowledge about solar resources, PV system design and
installation, system performance, troubleshooting, safety practices, and
some financial metrics. What it doesn't deal with is experience and
practical skills. If I were contemplating hiring for an entry level
installer position, I would give considerable weight to some one who passed
the Entry Level Exam. I would of course also evaluate the individual's
skills and construction trade experience.

As for the Certified Solar PV Installer, the requirements to sit for the
exam include a significant amount of actual hands-on PV installation
experience. There are a number of ways to qualify and I think that NABCEP
has recognized a fairly broad number of paths to demonstrating this
experience. There is recognition of academic instruction but it must be
coupled with hands-on experience. There is also a code of ethics and
requirements for continuing education as a requirement for recertification.

And then there is the exam. I can vouch for the fact that the exam is
thorough and difficult. As an anecdote, when I took the exam not one single
person left the exam before the end of the time period. I won't hazard a
guess as to the pass rate, perhaps someone else can provide some insight.

With all this work that NABCEP has put into standards and certification, I
would expect them to promote the value of their standards and
certifications. (full disclosure: I haven't seen the ad in Home Power; could
someone provide me with issue and page number?).

Is insist too strong a word? I don't know. I hear advertising all the time
like Insist on genuine 

Re: [RE-wrenches] NABCEP marketing

2011-02-07 Thread Warren Lauzon
From what I see, NABCEP is heavily hardware oriented, with only a smidgen of 
actual problem solving and/or theory. It totally falls apart with battery 
based systems, generally way undersizing them.

The actual electrical knowledge required is minimal except for code and 
wiring/hardware issues. Being certified will not make you capable of much – if 
any – real troubleshooting.


From: Nick Soleil 
Sent: Monday, February 07, 2011 2:16 PM
To: RE-wrenches 
Subject: Re: [RE-wrenches] NABCEP marketing

To become NABCEP certified, you only need to have installed 2 PV systems.  
1 of those systems can be at a training class, and the other can be on your 
brothers house.  All that NABCEP Certified means is that I studied a list of 
questions, and then passed the test.  It is good to know that a handrailing 
should be 39-45 tall, and not 36-42.  However, that should not come with 
any title, like 'Certified PV Installer.' 
 The experience requirements should be more stringent.  If it required some 
real experience, it would mean something, but NABCEP wants as many participants 
as possible, so anyone can sit for it.

   

Nick Soleil
Project Manager
Advanced Alternative Energy Solutions, LLC
PO Box 657
Petaluma, CA 94953
Cell: 707-321-2937
Office: 707-789-9537
Fax: 707-769-9037 




From: Dave Palumbo d...@independentpowerllc.com
To: RE-wrenches re-wrenches@lists.re-wrenches.org
Sent: Mon, February 7, 2011 11:10:21 AM
Subject: Re: [RE-wrenches] NABCEP marketing


Larry,



It’s easy to become frustrated browsing, or studying, anyone’s marketing these 
days. It’s OK to squeak once in a while on topics like this (in my opinion). 
NABCEP has not been discussed too much lately and your comment brought some 
good discussion to the group. Sounds like you are doing some good things in 
your business. Many professionals have not passed the test on the first take. 



David Palumbo

Independent Power LLC 

462 Solar Way Drive

Hyde Park, VT 05655

www.independentpowerllc.com 

NABCEP Certified PV Installer

Vermont Solar Partner

23 Years Experience, (802) 888-7194 







From: re-wrenches-boun...@lists.re-wrenches.org 
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of 
wire...@gmail.com
Sent: Monday, February 07, 2011 11:54 AM
To: RE-wrenches
Subject: Re: [RE-wrenches] NABCEP is Union Based? That's news to me!



I spent about $1500 for prep course, hotel, etc to pass the entry level exam, 
so I have that. 



I spent about $2000 for prep, hotel, plane fare for the certification but I 
failed the test. I am taking it again in March. I'm studying harder this time.



I'm 62 and my memory is not what it used to be and was never good at taking 
tests. When I design I have everything on my desk to refer to so I don't have 
to rely on my memory. And I just love installing, I've been doing it on boats 
for 30 years.



I'm sorry if you think I'm whining, maybe I'll just stop. I'm just a 
competitive person and the ad ticked me off.



Larry Liesner

Wirewiz

Westport, CT

Phone: 203-644-2404

Fax: 203-557-0556

wire...@gmail.com

www.wire-wiz.com







On Feb 7, 2011, at 11:16 AM, Bill Hoffer wrote:





Larry



My PE is not required for the majority of work I do either, but I get a 
considerable edge over my competition because I have invested the time energy 
and went through the stress of taking the exam.  It is the same way with 
NABCEP, I have shown that I am willing to take the time, energy and stress to 
get the qualification.  I also appreciate the NABCEP taking the time and effort 
to promote ME in their ads. After going through the time and effort, it is good 
to get some tangible payback, and you want to take that away from me, because 
you do not have the time to take the exam...give me a break!  You have the 
right to run your business and promote it as you see fit and so do I!  Does any 
qualification mean that you know everything, of course not.  If any one of us 
think that, then we should get out of the business.  Cause guess what, we are 
in a rapidly changing landscape where we all are continually learning more and 
growing as an industry.  Otherwise there would not be much use in this blog at 
all.  All an exam really means is that you took the time, energy and stress to 
prepare for and take the exam, which to me is a sign of professionalism.  It is 
about time our industry grows up!  Is NABCEP perfect, of course not, but we all 
have the opportunity to help to make this organization the best that it can be. 
 I applaud the pioneers who had the vision and that were willing to invest the 
considerable amount of time, energy and stress to pull it off.  If you can do 
without it , more power to you, but don't whine to me about it being unfair 
that we want to toot our horn about what we are trying to do for this industry!

Bill

-- 
Bill Hoffer PE
NABCEP Certified Solar PV Installer™
Sunergy Engineering 

Re: [RE-wrenches] Odd Inverter Behavior

2011-02-04 Thread Warren Lauzon
That 284 volt number is if the panel is at 25 degrees C. If the panels are in 
full sun and with little wind, they can be higher temperature than that even in 
cold weather.

An easy way to get a rough check on that is to disconnect the panels and 
temporarily haywire an extra panel in series from another string. I suspect the 
array might have to be rewired for 2 x 12.


From: August Goers 
Sent: Thursday, February 03, 2011 5:01 PM
To: RE-wrenches 
Subject: [RE-wrenches] Odd Inverter Behavior

Hi Wrenches - 

We were called out today to check out an under performing system installed by 
another contractor. This is an odd case. 

The system has 24 Suntech 180s in three strings of 8 and a SMA Sunnyboy 4000us. 
Open circuit voltage for each string was about 330 Volts and we verified that 
everything appeared to be wired in correctly. There is no DC side grounding at 
all. Just a positive and negative coming down off the roof for each string.

With all modules in direct light the inverter is only pumping out about 250 
Watts steady state. We noticed that when we turn it off and on again that the 
power went up to about 1500 Watts as it started tracking the max power point. 
Then it slowly veers off course and settles out at about 250 Watts and is 
running very close to the open circuit voltage of about 330 volts. I would 
expect the MPP voltage to be closer to ~280 Volts. The inverter MPP tracking 
range goes down to 250 Volts so I don't think that's the problem.

Anyone ever seen anything like this before? What might be causing the inverter 
to get confused? The only thing I can think of is that something fishy is going 
on with the lack of a DC side ground and that certainly needs to be fixed 
anyway. 

All thoughts welcome.

Best,

August





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Re: [RE-wrenches] Low light panel

2011-02-03 Thread Warren Lauzon

Physically impossible unless you have about an acre for panels.

-Original Message- 
From: Carl Adams

Sent: Thursday, February 03, 2011 2:18 PM
To: RE-wrenches@lists.re-wrenches.org
Subject: [RE-wrenches] Low light panel

Hello Wrenches,

I'm looking for a panel which will provide
0.7A at 12-20V
with only a 60 lumen light source for the irradiance source

With REgards
Carl  Adams
SunRock Solar LLC
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Re: [RE-wrenches] Low light panel

2011-02-03 Thread Warren Lauzon
If the source is a light bulb or similar, no it cannot be done at all. If 
the source was something like a very heavily clouded sky, or twilight in the 
Arctic, it could be.


A 23 watt CFL puts out around 1200 to 1600 Lumens. So to get the wattage 
needed (.7 amps @ 15 volts), you would need a panel that is about 2000% 
efficient.


-Original Message- 
From: Nathan Jones

Sent: Thursday, February 03, 2011 4:02 PM
To: re-wrenches@lists.re-wrenches.org
Subject: Re: [RE-wrenches] Low light panel

We built a display for a Science Center shining a 350 watt halogen bulb onto 
a 20 watt module. We could get .4 amps out of the 12 volt panel. No matter 
how large the array it can't be done with 60 lumens because the light 
disperses at the same rate that the array surface area increases.

Nathan Jones
Power Source Solar
417-827-0738

On Thu Feb 3rd, 2011 4:27 PM CST Warren Lauzon wrote:


Physically impossible unless you have about an acre for panels.

-Original Message- From: Carl Adams
Sent: Thursday, February 03, 2011 2:18 PM
To: RE-wrenches@lists.re-wrenches.org
Subject: [RE-wrenches] Low light panel

Hello Wrenches,

I'm looking for a panel which will provide
0.7A at 12-20V
with only a 60 lumen light source for the irradiance source

With REgards
Carl  Adams
SunRock Solar LLC
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Re: [RE-wrenches] Data System Puzzle

2011-02-03 Thread Warren Lauzon
Do you have any wiring close to the actual sensors or circuit board that 
might be interfering with them?


-Original Message- 
From: vi...@solarenergydesign.com

Sent: Thursday, February 03, 2011 11:46 AM
To: RE-wrenches
Subject: [RE-wrenches] Data System Puzzle

Sorry for the long post. I don't know how else to communicate this issue.
We installed an Energy Recommerce data system on a project last year that
we have not been able get working properly. Everything works except the
monitoring of the series string amperage outputs from the solar array.
There are 3 pv source circuit combiner boxes with 11 series strings of 14
modules and 1 with 10 series strings of 14. Each combiner box feeds one
inverter with its own conduit run. The data system shows amperage from
each circuit consistent within each combiner box, typically with a range
of variance of about 1.5 amps DC between series strings.  Each combiner
box will show totally divergent amperages. For example, combiner box 1
might read 2 amps, combiner box 3 reads 10 amps, and at the same time our
clamp meters are reading the actual amperage at around 5 amps consistently
between every box for every circuit. The same combiner boxes will
consistently read either too low or too high. The problem may be in the
interface between the Hall Effect sensors that the circuit board in the
combiner box uses to measure the DC current. The Hall Effect sensors
deliver a calibrated voltage based on the strength of the magnetic field
around the series string circuit as it goes through the box. The combiner
box then calculates the amperage based on the millivolts that the Hall
Effect sensor produces. For example 500 millivolts equals 5 amps.  The DC
output voltage of the Hall Effect sensor varies by about 50 millivolts or
more, so rapidly that it’s hard for our meters to follow it. We have spent
countless hours on the phone with Energy Recommerce technicians trying
everything that anyone could think of to trouble shoot the problem. Their
system uses a MODBUS protocol for transferring the data and there seems to
be no problem with the data transmission or connectivity.  I would love to
hear from anyone that sees a pattern to this problem that might help us
find a solution.

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Re: [RE-wrenches] Roofers installing solar = creative, new installation methods

2011-01-31 Thread Warren Lauzon
I just got a similar call last Friday, from someone who had bought their 
“complete offgrid system” from that same “cheapestsolar” outfit 

Somehow they managed to sell them a 6000 watt panel system for off grid along 
with enough battery to last them about 3 hours. Along with the 24 225 watt 
panels, they had also purchased a complete dual Outback VFX 48 volt 6000 watt+ 
inverter setup. And 400 amp-hours of golf car batteries...

It is déjà vu all over again. It has gotten so bad in the past couple of years 
that we stopped publishing our 800 tech support number. At least when they call 
us for help with what they bought from a competitor they have to pay for the 
phone call.


From: toddc...@finestplanet.com 
Sent: Friday, January 28, 2011 6:09 PM
To: RE-wrenches 
Subject: Re: [RE-wrenches] Roofers installing solar = creative, new 
installation methods

I had a potential customer call me last week saying he had just bought a bunch 
of panels and those micro chip things (enphase inverters) so he could get a end 
of the year tax break. He wanted me to come and install it for him. I told him 
my work includes a comprehensive energy audit to gather the low hanging fruit 
first. I also said I do not touch equipment I do not sell or install systems I 
do not design and that I was sorry but I could not help him. I wished him good 
luck in getting someone to touch that gear. Too bad the cheapestsolar.com folks 
don't warn their customers about these kinds of situations.

Just like the Carter gold rush days is correct.

Todd

On Friday, January 28, 2011 2:52pm, Darryl Thayer daryl_so...@yahoo.com 
said:


I installed a system provides by another, it failed, because of defective 
equipment, I am being sued to replace the defective equipment
DT




From: boB Gudgel b...@midnitesolar.com
To: RE-wrenches re-wrenches@lists.re-wrenches.org
Sent: Fri, January 28, 2011 11:25:34 AM
Subject: Re: [RE-wrenches] Roofers installing solar = creative, new 
installation methods

On 1/28/2011 8:41 AM, Solar Energy Solutions wrote: 
Joel,

Our company cannot survive without selling an entire system.  When we 
help the unqualified and untrained we legitimize unsubstantiated pv businesses. 
 We get  a dozen phone calls a month from folks wanting us to install their 
systems.  It is a rat hole and we have learned that not only are such ventures 
unprofitable, they are fraught with poor designs and a plethora of other 
hassles.  This whole thing reminds me of the Carter solar Gold Rush where, 
sure, a bunch of systems were installed, but look at the damage it did to the 
industry.

Respectfully, 

   




I just hope that the solar installers' industry doesn't have to start 
installing roofs, too !!

boB







Andrew Koyaanisqatsi
President
Solar Energy Solutions, Inc.
Since 1987,
Moving Portland and Beyond 
to an Environmentally Sustainable Future.
503-238-4502
www.solarenergyoregon.com 

Better one's House too little one day
than too big all the Year after.


--- On Fri, 1/28/11, Joel Davidson mailto:joel.david...@sbcglobal.net 
wrote:


  From: Joel Davidson mailto:joel.david...@sbcglobal.net
  Subject: Re: [RE-wrenches] Roofers installing solar = creative, new 
installation methods
  To: RE-wrenches mailto:re-wrenches@lists.re-wrenches.org
  Date: Friday, January 28, 2011, 7:06 AM


  Guys,
  You're missing a business opportunity. Instead of complaining about 
roofers' bad work and competition, show the company owners photos of their 
screw-ups and your quality work. Tell him that he is a risk. Then offer to do 
their design and electrical installation (let them do the sales, roofing, and 
grunt work).
  Joel Davidson
- Original Message - 
From: Warren Lauzon 
To: RE-wrenches 
Sent: Friday, January 28, 2011 3:35 AM
Subject: Re: [RE-wrenches] Roofers installing solar = creative,new 
installation methods

We have seen a lot of the roofing companies nibbling around the 
edges of solar installs lately. I have only seen a couple of installs 
personally, and they were far from what I would call professional or reliable. 
Not quite as bad as your example, but in one case they had used Romex to run 
the wiring down to the inverter, and not in conduit.


From: Nick Soleil 
Sent: Thursday, January 27, 2011 8:11 PM
To: re-wrenches@lists.re-wrenches.org 
Subject: [RE-wrenches] Roofers installing solar = creative,new 
installation methods

Hi wrenches:
   Have you noticed that roofing companies have recently been 
trying to sell solar?  One company thought of something that I had never 
considered.  Listen to this neat story.
   I

Re: [RE-wrenches] Roofers installing solar = creative, new installation methods

2011-01-31 Thread Warren Lauzon
I think you pretty much hit the nail on the head there with that list - been 
there, done that - especially #9. Every time I get one of those calls I have 
to have them read off the entire list. 90% of the time I see weird things, 
and know immediately they did not buy it from us. So then my next question 
to them is did you buy this from us - followed by a long moment of silence 
before they admit that the company they bought it from is clueless. I think 
one of the best calls I got recently was someone wondering if the wires 
getting hot was a problem.


I am retiring this year, been in this almost 30 years now, and seeing the 
same thing come around yet again is getting old.


-Original Message- 
From: Peter Parrish

Sent: Monday, January 31, 2011 11:33 AM
To: 'RE-wrenches'
Subject: Re: [RE-wrenches] Roofers installing solar = creative,new 
installation methods


Well,

I thought we were talking about getting into bed with roofers. If we are
talking about DIYers, here is my two cents worth.

Just so boB and Warren don’t appear to be a couple of voices in the
wild(erness). I personally do not know of a single PV integrator who would
work with a DIYer. The reasons for walking away from this kind of business
are so numerous, I will list only the first fourteen:

(1) A DIYer looking for some help in installing a PV system, might be
looking to avoid pulling a permit, or
(2) Expects to pull a permit as an owner-builder, or
(3) Wants you to pull the permit
(4) Doesn’t think we need to perform a site survey, because he got on the
roof a couple of weeks ago and everything will fit and there was no shading.
(5) Wants you to fill out the rebate paperwork (and not pay for the effort)
(6) Doesn’t want to pay for engineering either (what do you mean we can’t
use the 500 ft of #14 THHN wire I bought?)
(7) Or for that matter permit documentation (you want $250 to draw up a
permit package! That’s outrageous!)
(8) Wants the installer to carry the warranty for the stuff his brother
bought on the internet from PVPartsForSale
(9) Isn’t 100% sure exactly what came in the “kit”
(10)  Wants the installer to bid on the project based on a PowerPoint layout
he did for the modules (What do you mean I have to know the rafter spacing
and orientation? I assumed you would cut those black plastic pipes vents
flush with the roof. Don’t worry I’ll move the satellite dish!)
(11)  Wants to do “a little of the work himself on the weekends” (Like
running some conduit through the attic).
(12)  Wants the installer to vouch for the fact that the PV modules were
purchased “new” even though there is a fine layer of dirt everywhere on the
panels even in the rain channels, and some of the panels have wire clips
installed on the backside.
(13)  Doesn’t know anything about his service panel, or whether or not he
had a code compliant grounding system, and is not sure what kind of roof he
has (I think it’s “tile”) or what condition it’s in
(14) And he has done a little unpermitted electrical work in the past, but
that shouldn’t be a problem should it?

- Peter


Peter T. Parrish, Ph.D., President
California Solar Engineering, Inc.
820 Cynthia Ave., Los Angeles, CA 90065
CA Lic. 854779, NABCEP Cert. 031806-26
peter.parr...@calsolareng.com
Ph 323-258-8883, Mobile 323-839-6108, Fax 323-258-8885



From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Warren
Lauzon
Sent: Monday, January 31, 2011 10:19 AM
To: RE-wrenches
Subject: Re: [RE-wrenches] Roofers installing solar = creative,new
installation methods

I just got a similar call last Friday, from someone who had bought their
“complete offgrid system” from that same “cheapestsolar” outfit

Somehow they managed to sell them a 6000 watt panel system for off grid
along with enough battery to last them about 3 hours. Along with the 24 225
watt panels, they had also purchased a complete dual Outback VFX 48 volt
6000 watt+ inverter setup. And 400 amp-hours of golf car batteries...

It is déjà vu all over again. It has gotten so bad in the past couple of
years that we stopped publishing our 800 tech support number. At least when
they call us for help with what they bought from a competitor they have to
pay for the phone call.


From: toddc...@finestplanet.com
Sent: Friday, January 28, 2011 6:09 PM
To: RE-wrenches
Subject: Re: [RE-wrenches] Roofers installing solar = creative, new
installation methods

I had a potential customer call me last week saying he had just bought a
bunch of panels and those micro chip things (enphase inverters) so he could
get a end of the year tax break. He wanted me to come and install it for
him. I told him my work includes a comprehensive energy audit to gather the
low hanging fruit first. I also said I do not touch equipment I do not sell
or install systems I do not design and that I was sorry but I could not help
him. I wished him good luck in getting someone to touch

Re: [RE-wrenches] Roofers installing solar = creative, new installation methods

2011-01-28 Thread Warren Lauzon
We have seen a lot of the roofing companies nibbling around the edges of solar 
installs lately. I have only seen a couple of installs personally, and they 
were far from what I would call professional or reliable. Not quite as bad as 
your example, but in one case they had used Romex to run the wiring down to the 
inverter, and not in conduit.


From: Nick Soleil 
Sent: Thursday, January 27, 2011 8:11 PM
To: re-wrenches@lists.re-wrenches.org 
Subject: [RE-wrenches] Roofers installing solar = creative,new installation 
methods

Hi wrenches:
   Have you noticed that roofing companies have recently been trying to sell 
solar?  One company thought of something that I had never considered.  Listen 
to this neat story.
   I was servicing a job today, where a roofing company recently removed and 
re-installed a PV array on a 12 degree sloped roof.  The funny thing is that 
the roofer didn't want to penetrate his new roof, so he and the customer 
decided to leave the panels sitting on the composition roof without any 
attachments to the structure.  They didn't think it was necessary!  
Shortly afterward, the array slid down the roof, and a MultiContact 
connector came unplugged.  The customer noticed that his system was not 
operating, and called us to the site.  


Nick Soleil
Project Manager
Advanced Alternative Energy Solutions, LLC
PO Box 657
Petaluma, CA 94953
Cell: 707-321-2937
Office: 707-789-9537
Fax: 707-769-9037 






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Re: [RE-wrenches] 10A Charge / load controller; Morningstar MPPT controller

2011-01-25 Thread Warren Lauzon
We only have non-archived computerized records going back 1 year, but it looks 
like 95% of the Morningstar MPPT-15 controllers we sold were for 21 to 44 Voc 
panels. I only see a very few higher voltage panels. Our main line of the 200 
watt’ish range is Kyocera, SolarWorld, and Sharp. Just judging from comments by 
all the posters in this group, there seems to be a rather high failure rate 
among smaller controllers. I wonder how many of those failures were due to 
user/install errors or outside factor like lightning as compared to actual bad 
controllers.

Of all controllers that we have ever sold in the past 5 years or so, BZ had the 
highest failure rate (we stopped selling them about 2 years ago). Blue Sky also 
has a very low fail rate, but they are much less versatile than the 
Morningstar, Outback, and Xantrex MPPT controllers when it comes to matching 
larger panels, and the MPPT tracking does not seem to work as efficiently.

From: Starlight Solar, Larry Crutcher 
Sent: Tuesday, January 25, 2011 8:12 AM
To: RE-wrenches 
Subject: Re: [RE-wrenches] 10A Charge / load controller;Morningstar MPPT 
controller

I believe the issue we had has to do with using the Sanyo high voltage PV 
module. As Kent points out, we were operating the controller at the design 
limit. I don't believe it is suited to do that as we have other Morningstar 
MPPT controllers working fine for several years now with lower voltage PV 
modules. BTW, the MPPT failures were in systems that we designed and installed 
using the Sanyo's.

The main reason we started using this controller is for 12 volt systems with a 
single high voltage module. We use other controllers when the Voc is less than 
40 volts. Warren, are any of the 200 units you sold last year used with a 200 
watt Sanyo other high voltage PV module(s)? 

Larry
  - Original Message - 
  From: Warren Lauzon 
  To: RE-wrenches 
  Sent: Monday, January 24, 2011 11:05 AM
  Subject: Re: [RE-wrenches] 10A Charge / load controller

  All controllers have failures – most commonly due to user/installer errors. 
Of all the controllers we sell, Morningstar have been by far the most trouble 
free and has the best no-hassle warranty.

  We have probably sold/installed around 100 to 200 of the SS-MPPT-15 
controllers over the past year or so, and have seen almost zero problems that 
were not caused by a bad installation of some sort. Just on a side note, of all 
the controllers of all brands we have sold over the past decade, probably 3/4 
of those returned by end users as “not working” has nothing wrong with them.


  From: Kent Osterberg 
  Sent: Monday, January 24, 2011 10:39 AM
  To: RE-wrenches 
  Subject: Re: [RE-wrenches] 10A Charge / load controller

  The spec sheet for the SS-MPPT says 75 volts maximum open circuit.  Maximum 
PV power: 200 watts for 12-volt batteries and 400-watts for 24-volt batteries.  
While it is supposed to be protected from PV overload and PV high voltage, it 
doesn't seem surprising that failures that have been observed are in systems 
that are pushing on these limits.  Fortunately, Morningstar stands behind their 
product.

  Kent Osterberg
  Blue Mountain Solar, Inc.




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Re: [RE-wrenches] Battery Freezing (was Trace...)

2011-01-13 Thread Warren Lauzon
Never underestimate how bad an old system can be.

In the past we have seen systems – including those done by “solar companies” – 
where part of the battery bank was not even wired in to the system.

From: Kelly Larson 
Sent: Thursday, January 13, 2011 12:57 PM
To: RE-wrenches 
Subject: Re: [RE-wrenches] Battery Freezing (was Trace...)

  Warning: those old DIY setups quickly become a can of worms, the further you 
dig into them. Don't assume anything was done right.

...Including checking the polarity of every wire!  Who knows what the color 
meant to the last guy.   

And don't just mess with a few things and leave it.  That customer is sure to 
have more problems and you were the last to touch it.  (God forbid if they have 
an electrical fire.)  Tell them it will take time to fix the mess.   Make 
yourself a wiring diagram following every wire.   This will take some customer 
investment, but result in a working system and happy customer.


Blessings,
Kelly

Kelly Larson
Box 104
Piercy, CA 95587
707-223-3209
Electrical Engineer
NABCEP Certified Solar PV Installer
ISPQ Master Trainer
CA C-10 # 868189
solarke...@asis.com

I'd put my money on the sun and solar energy. What a source of power!  I hope 
we don't have to wait until oil and coal run out before we tackle that.   ~ 
Thomas Edison





On Dec 29, 2010, at 10:59 AM, R Ray Walters wrote:


  Jay; 

  I've saved a few sets from freezing, different manufacturers' cases are 
stronger than others. (ie, A Trojan T105 can take more stress than something 
from Sam's Club.) 
  FIrst I make sure they're less than 5 years old.
  Then, I warm them backup (portable propane heater, very well vented area, no 
current flow in or out)
  3rd, See if any are leaking
  4th, Charge them with the caps off, monitoring voltage, current, temperature, 
and bubbling action.

  Jesse;

  Your eyes and health are not worth risking to save those old things; 12 years 
is a fairly respectable lifespan in a poorly setup system. 
  I think to continue to work with those batteries is inviting danger 
(everyone's recent explosion stories?)
  All those problems were caused by shorting plates, and other malfunctions, 
usually only seen in old batteries.

  Batteries only freeze when completely abused. The inverter probably was 
shutting off all the time from low voltage, and they had DC loads dragging it 
down even lower.
  The recent string on battery temperature management should be applied in this 
case too. I've seen poorly designed venting, freeze batteries right next to it, 
while the batteries on the inside
  were warm.

  I agree with Allan's assessment: this set is toast, and considering this is 
the worst time of year to not have a good battery set, I'd take care of that 
lady, and get her into a fresh set, ASAP.
  This is also a chance to do some needed rewiring of the system.
  Warning: those old DIY setups quickly become a can of worms, the further you 
dig into them. Don't assume anything was done right.

  R. Walters
  r...@solarray.com
  Solar Engineer





  On Dec 29, 2010, at 9:16 AM, jay peltz wrote:


I'd like to go back to the freezing battery part as I don't live in real 
freezing territory. 

How could they actually freeze and not destroy the housing, internal plate 
structure and in the end work at all?

thanks,

jay






  From: re-wrenches-boun...@lists.re-wrenches.org 
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Allan Sindelar
  Sent: Wednesday, December 29, 2010 10:41 AM
  To: dahlso...@gmail.com; RE-wrenches
  Subject: Re: [RE-wrenches] Trace inverters undercharging batteries.
   
  Jesse,
  Don't waste your time on those batteries; they are all toast. Don't 
replace them with the same; four strings is poor design. Read the article about 
off-grid batteries in the current Home Power, and then sell the customer a set 
of 12 (or 24; either one string or two is OK) 2V industrial cells, such as HUPs 
from Northwest Energy Storage or K-series Surrettes. Size unknown. The existing 
full bank was 1400 A/hr if the cell cases had black covers, 1600 A/hr if the 
tops are blue, to give you an idea.

  BP modules from 1998 would have most likely been 12V 75W or 85W, meaning 
900-1000 watts; too small an array for that size battery bank if the home is 
used full-time; OK for a seasonal or weekend cabin.

  Only with new batteries can you even tell what the inverters are doing. 
My hunch is that the inverters aren't at fault. However, given the poor quality 
of the original installation, they likely are set to default setpoints, which 
can charge at a very high rate (about 220A at 28.8V for two if the gennie is 
big enough) but won't get batteries full (and can't equalize them), as the 
default setpoints are too low. And I'll bet dollars to doughnuts the default 
setpoints are in place, as the inverters have been shut down sometime in the 
last 12 years, losing any original programming settings.

  

Re: [RE-wrenches] Trace inverters undercharging batteries.

2010-12-30 Thread Warren Lauzon
To be honest, I cannot think of any reason ever to replace the electrolyte in a 
battery except to replace spillage. If the batteries got to the slush or 
freezing point at less than –10F or so, they probably already had problems with 
charging.

From: jay peltz 
Sent: Wednesday, December 29, 2010 1:24 PM
To: RE-wrenches 
Subject: Re: [RE-wrenches] Trace inverters undercharging batteries.

Hi Jamie, 



Would slushy electrolyte be an problem for a battery?
Would this call for replacing the electrolyte?

thanks,

jay

peltz power


On Dec 29, 2010, at 8:28 AM, James Surrette wrote:


  Hi Jay, 

  If the froze and it was slushy will not cause internal damage. 

  To your point, if they freeze solid - this will generally break the grid and 
cause internal shorts. 

  I assumed, since the batteries were operational, there is no shorts. 

  Per freezing, here is the chart on freezing points and SG levels; 

  1.280 -92° F (-69° C) 
  1.265 -72.3° F (-57° C) 
  1.250 -62° F (-52° C) 
  1.200 -16° F (-27° C) 
  1.150 +5° F (-15° C) 
  1.100 +19° F (-7.2° C) 

  Regards, 

  Jamie

   jay peltz j...@asis.com 12/29/2010 12:16 PM 
  I'd like to go back to the freezing battery part as I don't live in real 
freezing territory. 

  How could they actually freeze and not destroy the housing, internal plate 
structure and in the end work at all? 

  thanks, 

  jay 






From: re-wrenches-boun...@lists.re-wrenches.org 
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Allan Sindelar
Sent: Wednesday, December 29, 2010 10:41 AM
To: dahlso...@gmail.com; RE-wrenches
Subject: Re: [RE-wrenches] Trace inverters undercharging batteries. 
Jesse,
Don't waste your time on those batteries; they are all toast. Don't replace 
them with the same; four strings is poor design. Read the article about 
off-grid batteries in the current Home Power, and then sell the customer a set 
of 12 (or 24; either one string or two is OK) 2V industrial cells, such as HUPs 
from Northwest Energy Storage or K-series Surrettes. Size unknown. The existing 
full bank was 1400 A/hr if the cell cases had black covers, 1600 A/hr if the 
tops are blue, to give you an idea.

BP modules from 1998 would have most likely been 12V 75W or 85W, meaning 
900-1000 watts; too small an array for that size battery bank if the home is 
used full-time; OK for a seasonal or weekend cabin.

Only with new batteries can you even tell what the inverters are doing. My 
hunch is that the inverters aren't at fault. However, given the poor quality of 
the original installation, they likely are set to default setpoints, which can 
charge at a very high rate (about 220A at 28.8V for two if the gennie is big 
enough) but won't get batteries full (and can't equalize them), as the default 
setpoints are too low. And I'll bet dollars to doughnuts the default setpoints 
are in place, as the inverters have been shut down sometime in the last 12 
years, losing any original programming settings.

You might see about getting an experienced off-gridder in your frozen 
region to work with you. Maybe Darryl could consult now, then make one trip out 
to set up the system once the new batteries are in. This was the classic 
late-90s system with a later charge controller upgrade, but if you have never 
worked with this equipment, you're likely to set it up for a repeat failure 
years down the road.

Just read Jamie's post - while his advice is spot on, of course, you need 
to decide if it's worth your while. I'd be more inclined to try his approach if 
the battery bank was three years old, not 12. That's a huge amount of time 
spent, working with acid and an unknown set of hazards, with at best the 
possibility of a few years' use. I'd suggest that unless it's your 
father-in-law's cabin, and you value the chance to hang out there for a week, 
it's not worth your time or the customer's, especially given that you 
acknowledge having little off-grid experience. 

Allan 
Allan Sindelar
al...@positiveenergysolar.com
NABCEP Certified Photovoltaic Installer
EE98J Journeyman Electrician
Positive Energy, Inc.
3201 Calle Marie
Santa Fe, New Mexico 87507
505 424-1112
www.positiveenergysolar.com 





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Re: [RE-wrenches] Battery based hydrogen incidents

2010-12-15 Thread Warren Lauzon
In the 30+ years that we have been in the solar business, we have never seen or 
even heard of a single one.


From: Dana 
Sent: Wednesday, December 15, 2010 9:10 AM
To: 'RE-wrenches' 
Subject: [RE-wrenches] Battery based hydrogen incidents

Ken – 

 

To meet the flow have run 2 and 3 fans to meet the flow. 2” output from the fan 
into a 4” header with a matching 2.5” inlet as far away on the lowest portion 
of the battery box.

 

 

In 22+ years in off grid installations I have yet to see or even hear of one 
hydrogen explosion. I get repeatedly asked why we have to go to the efforts we 
go to for box and venting. I am not able to provide even one incident that I 
have heard rumor of.

 

Q - How many battery based hydrogen incidents have happened in our collective 
experience?

 

 

 

Dana Orzel

Great Solar Works, Inc

E - d...@solarwork.com

V - 970.626.5253

F - 970.626.4140

C - 970.209.4076

web - www.solarwork.com

 

Responsible Technologies for Responsible People since 1988

Do not ever belive anything, but seriously trust through action.

 

From: re-wrenches-boun...@lists.re-wrenches.org 
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Kent Osterberg
Sent: Tuesday, December 14, 2010 12:07 PM
To: Wrenches
Subject: [RE-wrenches] Battery Venting

 

Fellow Wrenches,

The discussion about battery venting reminds me of a useful and inexpensive 
program, BattMV, for determining ventilation requirements per EN-50272.  
EN-50272 is a European standard used to determine how much air flow is needed 
for a room, I don't know of a equivalent standard used in the U.S.  It takes a 
surprising amount of ventilation.  For a 400-AH 48-volt L16 bank charged at 
57.6 volts and 24 amps, it's about 7 CFM just to keep the %H2 down to 4%.  A 
12-volt Zephyr vent is good for about 5 CFM!   If you think you are venting 
enough, take some time and study this issue.

Kent Osterberg
Blue Mountain Solar




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Re: [RE-wrenches] Battery based hydrogen incidents

2010-12-15 Thread Warren Lauzon
We have seen a few instances of the batteries themselves blowing, but not from 
hydrogen that we could tell. In one case a guy decided to fast charge his 
battery bank with a DC welding generator...

From: Allan Sindelar 
Sent: Wednesday, December 15, 2010 11:10 AM
To: re-wrenches@lists.re-wrenches.org 
Subject: Re: [RE-wrenches] Battery based hydrogen incidents

Knowledge of two incidents - sort of.
About ten years ago a Hydrocap on an L16 blew apart. Not our installation; I 
suspect that it became plugged up or overheated, as the array had been recently 
enlarged. Explosion was contained within the battery enclosure; just made a 
mess.

About four years ago a small 12V automotive battery used only to start a 6.5 
Onan generator blew up, causing modest permanent hearing damage to the 
homeowner. I wasn't there, and heard about it from her. This wasn't a venting 
issue, as the battery was on the floor in a ventilated room, but rather 
apparently a plugged cap in the battery itself. 

Otherwise, nothing.
Allan


Allan Sindelar
al...@positiveenergysolar.com
NABCEP Certified Photovoltaic Installer
EE98J Journeyman Electrician
Positive Energy, Inc.
3201 Calle Marie
Santa Fe, New Mexico 87507
505 424-1112
www.positiveenergysolar.com


On 12/15/2010 10:56 AM, Exeltech wrote: 
38+ years in RE.  Knowledge of one incident (an off-grid friend).

Very sunny day.  Very windy.  My friend had both PV and a wind 
generator (still does).  He had just stepped out of the room where the 
batteries were located when (as he described it) he heard something like a loud 
gunshot.  He went back inside to find one of the L16s exploded, top completely 
blown off, and case broken much of the way down one side.

Had the incident occurred only minutes earlier, injuries could have 
resulted.  He has since relocated his batteries to a dedicated (and vented) 
battery space.

Dan


--- On Wed, 12/15/10, Kent Osterberg mailto:k...@coveoregon.com wrote:


  From: Kent Osterberg mailto:k...@coveoregon.com
  Subject: Re: [RE-wrenches] Battery based hydrogen incidents
  To: RE-wrenches mailto:re-wrenches@lists.re-wrenches.org
  Date: Wednesday, December 15, 2010, 11:21 AM


  Sounds like, in general, that the off-grid industry has been 
fortunate to not have hydrogen explosions.  That's good.  No explosions here 
either.  But one shouldn't take that as evidence that it couldn't happen.  I 
don't believe this is a circumstance where it is better to be lucky than good.  
That's why I recommend doing the calculations.

  Kent Osterberg
  Blue Mountain Solar



  Dana wrote: 
Ken – 




To meet the flow have run 2 and 3 fans to meet the flow. 2” output 
from the fan into a 4” header with a matching 2.5” inlet as far away on the 
lowest portion of the battery box.





In 22+ years in off grid installations I have yet to see or even 
hear of one hydrogen explosion. I get repeatedly asked why we have to go to the 
efforts we go to for box and venting. I am not able to provide even one 
incident that I have heard rumor of.



Q - How many battery based hydrogen incidents have happened in our 
collective experience?






Dana Orzel

Great Solar Works, Inc

E - wlmailhtml:/mc/compose?to=d...@solarwork.com

V - 970.626.5253

F - 970.626.4140

C - 970.209.4076

web - www.solarwork.com



Responsible Technologies for Responsible People since 1988

Do not ever belive anything, but seriously trust through action.



From: 
wlmailhtml:/mc/compose?to=re-wrenches-boun...@lists.re-wrenches.org 
[wlmailhtml:/mc/compose?to=re-wrenches-boun...@lists.re-wrenches.org] On Behalf 
Of Kent Osterberg
Sent: Tuesday, December 14, 2010 12:07 PM
To: Wrenches
Subject: [RE-wrenches] Battery Venting



Fellow Wrenches,

The discussion about battery venting reminds me of a useful and 
inexpensive program, BattMV, for determining ventilation requirements per 
EN-50272.  EN-50272 is a European standard used to determine how much air flow 
is needed for a room, I don't know of a equivalent standard used in the U.S.  
It takes a surprising amount of ventilation.  For a 400-AH 48-volt L16 bank 
charged at 57.6 volts and 24 amps, it's about 7 CFM just to keep the %H2 down 
to 4%.  A 12-volt Zephyr vent is good for about 5 CFM!   If you think you are 
venting enough, take some time and study this issue.

Kent Osterberg
Blue Mountain Solar

   



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Re: [RE-wrenches] Outback Mate Controller Issues

2010-12-09 Thread Warren Lauzon
Have not seen that in Outback systems before, but have seen it in similar 
setups. Never conclusively figured out what caused it, but as the 3-4 instances 
all occurred in winter when humidity was very low and static discharge was 
common, that could have caused the memory in the internal circuits to lose or 
scramble data. Kind of like a mini-EMP blast. But that is just a theory, not a 
proven cause. 


From: Kirpal Khalsa 
Sent: Thursday, December 09, 2010 9:30 AM
To: RE-wrenches 
Subject: [RE-wrenches] Outback Mate Controller Issues

Good Morning All..we have recently had 2 off grid outback systems go 
haywire.both have been running perfectly for more than 2 years.then all 
of a sudden the mate stops allowing AC inputs.a variety of troubleshooting 
indicated all components were fine.Outback support  took care to help with 
the confirmation that all the components were fine..finally with us being 
stumped, tech support asked us to unplug the mate from the hub and replug it 
back in.Voila!  everything started working properly again..only setting 
that seemed to be changed and needed to be reset was that the chargers on the 
inverters were turned off and a few button pushes later and this was also 
restored..
Anyone else having any similar experiences?  This is puzzling as we haven't 
ever had this kind of problem and for some coincidental reason we had two 
systems both with long term smooth operating histories have the same 
issue..we appreciated the quick, accessible, competent support from Outback 
tech support but remain puzzled as to what may have triggered these odd 
events..feedback appreciated!


-- 
Sunny Regards,
Kirpal Khalsa
NABCEP Certified Solar PV Installer
Renewable Energy Systems
www.oregonsolarworks.com
541-218-0201 m
541-592-3958 o




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Re: [RE-wrenches] To insulate a battery bank

2010-12-09 Thread Warren Lauzon
Insulation has one major positive effect, it stabilized the temperature of the 
battery bank. With enough insulation battery temperature will vary very little 
even with big swings in ambient. The one major downside is that in hot weather 
or a warm room, they cannot get rid of heat. It is semi-common to bury 
batteries in very cold climates and in very hot climates – but the same warning 
applies if a lot of internal heat is generated. In our experience a fan won’t 
do much to cool hot batteries.

From: Dana 
Sent: Thursday, December 09, 2010 9:32 AM
To: 'RE-wrenches' 
Subject: [RE-wrenches] To insulate a battery bank

For many years I have had these questions asked of me – 

 

Should you or should you not insulate a battery bank in an Un heated building?

 

If the battery bank is giving off enough heat to retain is the system being 
operated correctly to produce that much heat?

 

If it is giving of that much heat the vent fan will be on therefore cooling the 
battery bank.

 

If the battery is cold and the building [say in spring] warms up the insulation 
will prevent the bank from warming with the ambient temperature.

 

Should it be a little insulation say 1” or 2-4” of insulation?

 

I have leaned toward an insulated building with a vented battery box as 
required by NEC and Colorado electrical inspectors. I have worked on battery 
banks installed by others that are super insulated with convection venting and 
found them to be very cold. Colder than ambient temps.

 

 

 

Dana Orzel

Great Solar Works, Inc

E - d...@solarwork.com

V - 970.626.5253

F - 970.626.4140

C - 970.209.4076

web - www.solarwork.com

 

Responsible Technologies for Responsible People since 1988

Do not ever belive anything, but seriously trust through action.

 




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Re: [RE-wrenches] Mystery shutdowns

2010-12-09 Thread Warren Lauzon
For outdoor installations, that could also be temperature related, But one of 
the instances I saw was also a pump controller.

From: Dana 
Sent: Thursday, December 09, 2010 12:52 PM
To: 'RE-wrenches' 
Subject: [RE-wrenches] Mystery shutdowns

Interesting point on the potential of static interference.


I have a Lorentz PS600 pump controller that goes wacky and shuts down for no 
apparent reason around this time of year but works fine the rest of the year.

 

Has anyone else had this issue and did you reach a resolution?

 

Dana Orzel

Great Solar Works, Inc

E - d...@solarwork.com

V - 970.626.5253

F - 970.626.4140

C - 970.209.4076

web - www.solarwork.com

 

Responsible Technologies for Responsible People since 1988

Do not ever belive anything, but seriously trust through action.

 

From: re-wrenches-boun...@lists.re-wrenches.org 
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Warren Lauzon
Sent: Thursday, December 09, 2010 11:28 AM
To: RE-wrenches
Subject: Re: [RE-wrenches] Outback Mate Controller Issues

 

Have not seen that in Outback systems before, but have seen it in similar 
setups. Never conclusively figured out what caused it, but as the 3-4 instances 
all occurred in winter when humidity was very low and static discharge was 
common, that could have caused the memory in the internal circuits to lose or 
scramble data. Kind of like a mini-EMP blast. But that is just a theory, not a 
proven cause. 

 

 




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Re: [RE-wrenches] Battery Cable REvistied

2010-11-30 Thread Warren Lauzon
We use the “inner melt” type of heat shrink and have had few problems with it 
compared to the standard heat shrink. As far as Lead plated lugs, I am not sure 
I see much advantage to them. Also as far as coatings go, most Vaseline and 
other standard grease type are way too temperature sensitive, and in hot 
weather they just melt away – and they are also great dust/bug/dirt gatherers. 
3M and others make a spray on coating that hardens somewhat that we have found 
to be much better. From the 3M website “Scotch® Insulating Sprays 1601 and 
1602 are electrical-grade, fast-drying enamel sealers and insulators in 
pressurized cans. Full Description »  These sealers protect surfaces against 
weather, moisture, corrosion, oil, alkalies and acids. The sprays can afford 
easy access to hard-to-reach spots. Use Insulating Spray sealers to spray over 
insulation on wire and cable splices, as a general-purpose sealer, or for 
touch-up insulation on motor windings and frames. Sprays are available in 
clear, red or black.”

The local Home Depot carries it here, also some electrical distributors.


From: R Ray Walters 
Sent: Tuesday, November 30, 2010 9:26 AM
To: RE-wrenches 
Subject: Re: [RE-wrenches] Battery Cable REvistied

HI Mark; 

Where do you get the lead plated lugs? We used to special order tin plated lugs 
from Del City, but they quit carrying them. 
I found that the grease or vaseline coating was the most important issue, 
though. Tin plated lugs would corrode just like the unplated ones, except they 
first would lose their plating.
Lead plated lugs might just be the ticket, except you would still have to keep 
the corrosion from creeping up under the heat shrink to the copper cable.
I've had cables with corrosion going up the cable strands for over 6 past the 
lug. And yes we use heat shrink with the sealing adhesive inside; the corrosion 
just travels right under it along the surface of the metal. I actually found 
electrical tape seals better, it just doesn't look near as good, so we still 
use heat shrink, and coat over the heat shrink with the vaseline (or grease).

R. Walters
r...@solarray.com
Solar Engineer





On Nov 30, 2010, at 9:09 AM, Mark Frye wrote:


  I recently worked with a telecom specification that required lead plated 
copper lugs on the battery side and I have been using the same on my own 
systems for some time now.

  How important is it to use lead plated lugs on the battery side? Is tin 
plated copper just as good so long as you coat well with grease etc.?

  Mark Frye 
  Berkeley Solar Electric Systems 
  303 Redbud Way 
  Nevada City,  CA 95959 
  (530) 401-8024 
  www.berkeleysolar.com 



--
  From: re-wrenches-boun...@lists.re-wrenches.org 
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Glenn Burt
  Sent: Monday, November 29, 2010 6:03 PM
  To: 'RE-wrenches'
  Subject: Re: [RE-wrenches] Battery Cable REvistied


  Hi Ray,
   
  I have for my last 2 battery jobs used the Cobra X-Flex in 2/0 size with MTW 
rating.

  At the battery end I have found the Thomas  Betts 54163-TB lugs, available 
at my local Grainger store to be a good match both mechanically and 
specification wise (also the correct hole size for M8 terminals in my Concorde 
AGM’s).
  On the usual electrical equipment end, I use a Greaves Shoo-Pin PT131FX20 as 
the appropriate reducer to a THHN stranding #2/0 size (available through our 
local Graybar store, drop shipped to my office). Because I am using a Sunny 
Island, of course nothing #2 fits… so I have two Polaris style connectors in 
the trough below the SI where I switch from the Shoo-Pins to four #1 THHN to go 
up into the SI batt terminals (two conductors per pole).
   
  In fact, I am wrapping up one of these installs right now.
   
  Don’t know if this helps,
   
  -Glenn
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Re: [RE-wrenches] Battery Cable REvistied

2010-11-30 Thread Warren Lauzon
In the Navy we used to use DC-4, which was a silicone grease made by Dow 
Corning. It has a high melting point. Any of the similar silicone greases would 
probably work, but rather expensive in small quantities – but you only need a 
very thin coat. We used to use it to fill up RF transmitter coax connectors 
that were exposed to salt water – which was almost anyplace on the ship that 
was outside. http://www4.dowcorning.com/DataFiles/090007c8801e254b.pdf  
Available also from most electrical, or online at many places. Here in Arizona, 
EVERYTHING gets over 100 ;p

Getting a good seal on the heat shrink is a problem, and there is no real good 
solution – even if you start with a good seal, sharp flexing can break it and 
all you need is a pinhole.

From: R Ray Walters 
Sent: Tuesday, November 30, 2010 12:53 PM
To: RE-wrenches 
Subject: Re: [RE-wrenches] Battery Cable REvistied

We use the same inner melt heat shrink, I think. You don't know you have a 
problem, until you cut that pretty heat shrink off 5 years later, and see what 
is happening underneath. 
The reason we use the vaseline, is that it remains conductive, so we can 
precoat the connectors before assembling and tightening. (Windy Dankoff taught 
us that one) 
I would see the 3M coating as something to spray on after, but I would be 
concerned about using it on contact surfaces before.
I agree, heat can be an issue, so we use a high temp grease for applications 
were the temp might get over 100 deg F.
Maybe a combination might work best:  grease on the contact surfaces before, 
and 3M spray outside after?

R. Walters
r...@solarray.com
Solar Engineer





On Nov 30, 2010, at 9:47 AM, Warren Lauzon wrote:


  We use the “inner melt” type of heat shrink and have had few problems with it 
compared to the standard heat shrink. As far as Lead plated lugs, I am not sure 
I see much advantage to them. Also as far as coatings go, most Vaseline and 
other standard grease type are way too temperature sensitive, and in hot 
weather they just melt away – and they are also great dust/bug/dirt gatherers. 
3M and others make a spray on coating that hardens somewhat that we have found 
to be much better. From the 3M website “Scotch® Insulating Sprays 1601 and 
1602 are electrical-grade, fast-drying enamel sealers and insulators in 
pressurized cans. Full Description »  These sealers protect surfaces against 
weather, moisture, corrosion, oil, alkalies and acids. The sprays can afford 
easy access to hard-to-reach spots. Use Insulating Spray sealers to spray over 
insulation on wire and cable splices, as a general-purpose sealer, or for 
touch-up insulation on motor windings and frames. Sprays are available in 
clear, red or black.”

  The local Home Depot carries it here, also some electrical distributors.


  From: R Ray Walters 
  Sent: Tuesday, November 30, 2010 9:26 AM
  To: RE-wrenches 
  Subject: Re: [RE-wrenches] Battery Cable REvistied

  HI Mark; 

  Where do you get the lead plated lugs? We used to special order tin plated 
lugs from Del City, but they quit carrying them. 
  I found that the grease or vaseline coating was the most important issue, 
though. Tin plated lugs would corrode just like the unplated ones, except they 
first would lose their plating.
  Lead plated lugs might just be the ticket, except you would still have to 
keep the corrosion from creeping up under the heat shrink to the copper cable.
  I've had cables with corrosion going up the cable strands for over 6 past 
the lug. And yes we use heat shrink with the sealing adhesive inside; the 
corrosion just travels right under it along the surface of the metal. I 
actually found electrical tape seals better, it just doesn't look near as good, 
so we still use heat shrink, and coat over the heat shrink with the vaseline 
(or grease).

  R. Walters
  r...@solarray.com
  Solar Engineer





  On Nov 30, 2010, at 9:09 AM, Mark Frye wrote:


I recently worked with a telecom specification that required lead plated 
copper lugs on the battery side and I have been using the same on my own 
systems for some time now.

How important is it to use lead plated lugs on the battery side? Is tin 
plated copper just as good so long as you coat well with grease etc.?

Mark Frye 
Berkeley Solar Electric Systems 
303 Redbud Way 
Nevada City,  CA 95959 
(530) 401-8024 
www.berkeleysolar.com 




From: re-wrenches-boun...@lists.re-wrenches.org 
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Glenn Burt
Sent: Monday, November 29, 2010 6:03 PM
To: 'RE-wrenches'
Subject: Re: [RE-wrenches] Battery Cable REvistied


Hi Ray,
 
I have for my last 2 battery jobs used the Cobra X-Flex in 2/0 size with 
MTW rating.

At the battery end I have found the Thomas  Betts 54163-TB lugs, available 
at my local Grainger store to be a good match both mechanically

Re: [RE-wrenches] Never seen this before...

2010-11-28 Thread Warren Lauzon
Looks like I had forum permissions set wrong for images, it should work now so 
you can see the pictures even if not logged in or registered. Let me know if it 
does not work now.

--- Warren Lauzon

From: Allan Sindelar 
Sent: Sunday, November 28, 2010 11:58 AM
To: RE-wrenches 
Subject: Re: [RE-wrenches] Never seen this before...

Warren,
Could you make the pix viewable without registering or logging in first?
Thanks, Allan


Allan Sindelar
al...@positiveenergysolar.com
NABCEP Certified Photovoltaic Installer
EE98J Journeyman Electrician
Positive Energy, Inc.
3201 Calle Marie
Santa Fe, New Mexico 87507
505 424-1112
www.positiveenergysolar.com


On 11/28/2010 11:08 AM, Warren Lauzon wrote: 
  Most unusual blemished panel?

  http://www.wind-sun.com/ForumVB/showthread.php?t=9900

  See the close up picture there.

  --- Warren Lauzon
  Northern Arizona Wind  Sun

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Online Solar Store
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Re: [RE-wrenches] sw plus AGS

2010-11-28 Thread Warren Lauzon
Any reason the Magnum would not work? Click for more information


From: William Miller 
Sent: Sunday, November 28, 2010 9:00 PM
To: RE-wrenches 
Subject: Re: [RE-wrenches] sw plus AGS

Jay:

Just bought one two weeks ago from:  
http://www.affordable-solar.com/xantrex.generator.start.module.htm

Yeah, that's right, $630.00.  I looked extensively and this is the only source.

William Miller




At 03:03 PM 11/27/2010, you wrote:

  HI All,

  I'm looking for an SW plus AGS ( preferable) or relay module.
  Yea its a long shot.

  Any ideas?

  thanks,

  jay

  peltz power
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Please note new e-mail address and domain:

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Re: [RE-wrenches] KD135 source?

2010-04-20 Thread Warren Lauzon
Last I heard they had some of the junction box versions in stock but were out 
of the MC4 cable version.

..
Northern Arizona Wind  Sun - Electricity From The Sun Since 1979
Solar Discussion Forum: http://www.wind-sun.com/ForumVB/
..
  - Original Message - 
  From: Allan Sindelar 
  To: RE-wrenches 
  Sent: Monday, April 19, 2010 8:14 PM
  Subject: [RE-wrenches] KD135 source?


  Wrenches,
  A distributor told me today that Kyocera is currently out of KD135s, 
backordered until next month. With relatively few good 12V modules available 
these days, anyone know of a good distributor with KC125, KC130, or KD135s in 
current stock?
  Thank you,
  Allan

  -- 
  ![endif]-- 
  Allan Sindelar
  al...@positiveenergysolar.com
  NABCEP Certified Photovoltaic Installer
  EE98J Journeyman Electrician
  Positive Energy, Inc.
  3201 Calle Marie
  Santa Fe, New Mexico 87507
  505 424-1112
  www.positiveenergysolar.com



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Re: [RE-wrenches] sources of DC equipment

2010-04-12 Thread Warren Lauzon

LED's pretty much last forever, have a poorer light spectrum.

And what Dan said is basically correct in most cases. On a lumen for lumen 
basis LED's are not much different than CFL''s.


..
Northern Arizona Wind  Sun - Electricity From The Sun Since 1979
Solar Discussion Forum: http://www.wind-sun.com/ForumVB/
..
- Original Message - 
From: Bill Loesch solar1onl...@charter.net
To: Dan Fink dan...@otherpower.com; RE-wrenches 
re-wrenches@lists.re-wrenches.org

Sent: Sunday, April 11, 2010 11:11 PM
Subject: Re: [RE-wrenches] sources of DC equipment




Hi Dan,

What am I not understanding?

What is all the furor over LED if this is correct?

Bill Loesch
Solar 1 - Saint Louis Solar




- Original Message - 
From: Dan Fink dan...@hughes.net

To: RE-wrenches re-wrenches@lists.re-wrenches.org
Sent: Sunday, April 11, 2010 10:47 AM
Subject: Re: [RE-wrenches] sources of DC equipment


SNIP


Note that NONE of the LED products out there are more efficient than
CFLs, so keep that in mind.

SNIP 


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Re: [RE-wrenches] DC wire sizing

2010-04-12 Thread Warren Lauzon
The original rationale was probably due more to solar panel costs more than 
anything else - at a time when solar was $10-15 a watt, and copper was cheap it 
made sense.

But now that solar panels cost 1/5th as much and copper wire is 4x as much, 
probably not so much now. Nowadays it is quite often much more economical on 
systems with long wire runs to add more panel than to use bigger wire.

Also, when that standard was adopted, there were still a lot of panels made 
in the 15.5 to 16.5 volt range, and 2/10th to 4/10th of a volt drop was more 
important to battery life and charging in hot weather, so that may have been a 
factor also.

..
Northern Arizona Wind  Sun - Electricity From The Sun Since 1979
Solar Discussion Forum: http://www.wind-sun.com/ForumVB/
..
  - Original Message - 
  From: Kent Osterberg 
  To: RE-wrenches 
  Sent: Monday, April 12, 2010 10:51 AM
  Subject: Re: [RE-wrenches] DC wire sizing


  I know you wouldn't, Warren.  Because it is much more economical (that means 
more kWh/$) to use a MPPT controller.  But you would run a 100-volt 30-amp PV 
array to a MPPT charge controller that is 150 feet away.  For that distance, it 
takes 1/0 wire to get the wire loss down to 1%.  I'd probably settle for using 
3 AWG copper with 2% loss.  With the smaller wire, the looses are 29 watts 
more, but the system cost is less by at least $700.  At $700/29 watts = 
$24/watt, the 1/0 wire is not a good choice.

  My question is: what is the rational for using 1% loss as the design 
objective.  Why not 1/2%?  Why not 2%?
  So far no one has offered an answer to that question; despite many claiming 
that 1% or 1.5% is always their design objective.

  In Home Power issue 104, December 2004 - January 2005, I showed that striving 
for low voltage drops in low-voltage systems doesn't mean you've got a good 
(economical) design.  The spreadsheet I created for that article is no longer 
available, but one that is easier to use is available from Ray Walters' web 
site.  In SolarPro 3.2, February - March 2010, Blake Gleason shows an example 
where upsizing the wire size to get 2.6% loss is not economical.

  Kent Osterberg
  Blue Mountain Solar, Inc.


  Warren Lauzon wrote: 
I would never design such a system. That is what MPPT controllers are for. 
10 years ago we did not have that choice, but now we do, so there is no reason 
at all to design a 40 amp 12 volt array circuit.


..
Northern Arizona Wind  Sun - Electricity From The Sun Since 1979
Solar Discussion Forum: http://www.wind-sun.com/ForumVB/

..
  - Original Message - 
  From: Kent Osterberg 
  To: Wrenches 
  Sent: Saturday, April 10, 2010 9:22 AM
  Subject: [RE-wrenches] DC wire sizing


  Here's my challenge to all of you that want to design for 1% or 1.5% 
voltage drop all the time:
  Take a 50-ft circuit carrying 40 amps at 12 volts, going to a C40 charge 
controller, select your wire size for 1% or 1.5% loss. You know that's not a 
practical solution.  I know that it makes more sense to replace the charge 
controller and run the PV circuit at a higher voltage.

  At % loss did it become impractical?  Ray's answer and my answer is when 
there is a cheaper alternative -- lower cost per watt out or lower cost per kWh 
over the project life.  And that answer works even when you are considering a 
400-kW PV array that is 1000 feet away.

  Kent Osterberg
  Blue Mountain Solar, Inc.



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Re: [RE-wrenches] windenergy7

2010-04-01 Thread Warren Lauzon
Their patented mounting system (!) will not make up for the laws of physics. 
And even if it worked as claimed (small wind turbine systems never do, 
especially if roof mounted) it is still pretty expensive. They claim 1400 
watts, but typically such an install would get around 1/4 of that for most 
people. $6000 would buy a small grid tie solar system.

..
Northern Arizona Wind  Sun - Electricity From The Sun Since 1979
Solar Discussion Forum: http://www.wind-sun.com/ForumVB/
..
  - Original Message - 
  From: Kirk Herander, VSE 
  To: 'RE-wrenches' 
  Sent: Thursday, April 01, 2010 3:57 PM
  Subject: [RE-wrenches] windenergy7


  Check this out: this company claims to have patented a mounting system which 
will allow their 1.4kw machine (or multiples thereof) to be mounted on a roof 
ridge. I cannot find a power curve of their product on their website, amongst 
other things. Opinions, experiences please, thanks. www.windenergy7.com .

   

  Kirk Herander

  Vermont Solar Engineering

  802.863.1202

  NABCEP(tm) Certified Solar Installer

  NYSERDA-eligible Installer

  VT Solar Incentive Program Partner

   



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Re: [RE-wrenches] PV excellent battery charger

2010-03-27 Thread Warren Lauzon
To be honest, I don't think the question makes any sense. There are several 
right answers, but no good ones. I hope that is not the extent of the battery 
questions on that exam.

..
Northern Arizona Wind  Sun - Electricity From The Sun Since 1979
Solar Discussion Forum: http://www.wind-sun.com/ForumVB/
..
  - Original Message - 
  From: Drake Chamberlin 
  To: RE-wrenches 
  Sent: Saturday, March 27, 2010 9:28 AM
  Subject: Re: [RE-wrenches] PV excellent battery charger


  Hi Dave, 

  At 10:44 AM 3/26/2010, you wrote:

Is the answer here (at least the one that NABCEP intends) just that the VMP 
of a 12V module is higher than the voltage of a 12V battery? With the higher 
voltage it will charge the battery with its corresponding current based on the 
I-V curve. The objective reads Explain why PV modules make excellent battery 
chargers based on their I-V characteristics


  This may be the answer they want.  The Objectives deals with the 5 key 
points on the IV curve, Vmp, Imp, Voc, Isc and Pmp.  From a study of the 
curve, the obvious excellent load is one that takes power from Pmp, which 
direct battery charging doesn't do.  When I draw the curve, the Vmp of the 
module is above the resulting voltage on the curve.  

  What you say about the power loss not being released as heat in the 
batteries,  just not produced, makes sense to me.  I've never seen any real 
documentation about what happens to the power not gained in a non MPPT battery 
charging system. 

  We can definitely agree that excellent battery charger is an exaggeration. 

  Thanks,

  Drake 


  Drake Chamberlin
  Athens Electric
  OH License 44810
  CO License 3773
  NABCEP TM  Certified PV Installer 
  Office - 740-448-7328
  Mobile - 740-856-9648 



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Re: [RE-wrenches] Missing MC4 Connectors?

2010-03-25 Thread Warren Lauzon
And it does not help that MC connectors are only one of several types, such as 
Tyco and others.

..
Northern Arizona Wind  Sun - Electricity From The Sun Since 1979
Solar Discussion Forum: http://www.wind-sun.com/ForumVB/
..
  - Original Message - 
  From: William Miller 
  To: jry...@netscape.com ; RE-wrenches 
  Sent: Thursday, March 25, 2010 12:47 AM
  Subject: Re: [RE-wrenches] Missing MC4 Connectors?


  Jeff:

  This is not the first time this has happened.  QC problems left us without 
the bulkhead MC connectors for 2 months some time ago.

  I've ranted before about requiring specialized hardware.  The practice 
increases costs and restricts supply.  I prefer the gold old days where 
commonly available NMLT and THWN were the only materials required.  Top down 
procedures have made this obsolete, alas...

  There are third party options now.  Have you tried Wieland Electric?

  Good luck.

  William Miller



  At 06:56 PM 3/24/2010, you wrote:


We normally keep a good supply of pre-made module MC4 M/F cables in stock, 
but several recent large projects really lowered our inventory.  No problem, I 
will just call our suppliers and order more.  Wrong!

Am I the last installer on earth to find out there are no more MC4 
connectors?   After checking into this I heard something about a run on these 
conenctors due to problems with supplier, but don't really know the story.   
Does anybody know what is going on - is this a 2 week delay type problem, or 
are we all going to have multiple $50,000.00 jobs on hold for months while we 
wait for a handfull of $4 connectors?

Jeff Yago
DTI Solar

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Re: [RE-wrenches] Uni-Solar PV (formerly 5' peel stick)

2010-03-22 Thread Warren Lauzon
OK, big OOPS on my part here - I was thinking of the solar shingles, not the 
long rolls. I should not post things before my first coffee. 

..
Northern Arizona Wind  Sun - Electricity From The Sun Since 1979
Solar Discussion Forum: http://www.wind-sun.com/ForumVB/
..
  - Original Message - 
  From: Starlight Solar 
  To: RE-wrenches 
  Sent: Monday, March 22, 2010 2:20 PM
  Subject: [RE-wrenches] Uni-Solar PV (formerly 5' peel  stick)


  High temperature losses? Discontinued PVL's? First off, the PVL product is 
all that they produce and still in production today. The truth is that 
Uni-Solar is the BEST PV solar for high temperature performance that you can 
buy. Temperature coeff. is only 0.21!! All other PV modules only wish they 
could keep up. With bypass diodes on every cell, it is the ONLY true shade 
tolerant PV solar. 

  As for failure, I only had one framed module fail (5 years ago) and no PVL's. 
While it is true that a failed PVL presents a replacement problem, swap a 16 
roof panel, the durability and performance make it far more desirable for a hot 
climate. Most installers are not located in hot climates and don't really 
understand the great importance of a low temperature coefficient and the effect 
it has over a lifetime.

  As for cost, they are much less than you have stated. Our retail price is 
$4.50/watt but you get to deduct the mounting structure cost, do the 
installation on the roof panels in your shop before being installed by the 
roofer and have easy wiring under the roof cap. Being a US made product seals 
the deal for me. I wish the company would have done better financially and 
taken more of a market share but they seem to have had their reputation 
tarnished due to baseless rumors. Hmm.

  BTW, the US-64 was off their site just after they canceled the product. That 
day for me was as sad as when Ford canceled the Pantera.

  Cheers,

  Larry Crutcher
  Uni-Solar Certified Installer
  Starlight Solar Power Systems
  (928) 342-9103

  Mailing Address:
  11881 S. Fortuna Road, #210
  Yuma, AZ 85367

  Retail Store  Shipping Address:
  2998 Shari Ave.
  Yuma, Az 85365


- Original Message - 
From: Warren Lauzon 
To: RE-wrenches 
Sent: Sunday, March 21, 2010 6:53 PM
Subject: Re: [RE-wrenches] Peel-n-stick Uni-Solar: were these ever made 
in5' length?


The US-64's were on their site for 3+ years after they discontinued them. 
They don't keep it updated very well.

I believe the main reasons the peel and stick were discontinued was high 
failure rates, high temperature losses (due to very little heat/air 
dissapation), and the difficulties in removing and replacing bad panels. Cost 
was also a factor - on the order of $8-10 per watt.


..
Northern Arizona Wind  Sun - Electricity From The Sun Since 1979
Solar Discussion Forum: http://www.wind-sun.com/ForumVB/

..
  - Original Message - 
  From: Drake Chamberlin 
  To: RE-wrenches 
  Sent: Sunday, March 21, 2010 8:13 AM
  Subject: Re: [RE-wrenches] Peel-n-stick Uni-Solar: were these ever made 
in 5' length?


  At 11:02 AM 3/20/2010, you wrote:

the whole peel-n-stick product line seems to be no more. Is that right?


  They still have them on their web site.   
http://www.uni-solar.com/uploadedFiles/PVL-136EN%28AA4-3697-04%29.pdf 




  Drake Chamberlin
  Athens Electric
  OH License 44810
  CO License 3773
  NABCEP TM  Certified PV Installer 
  Office - 740-448-7328
  Mobile - 740-856-9648 



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Re: [RE-wrenches] Peel-n-stick Uni-Solar: were these ever made in 5' length?

2010-03-21 Thread Warren Lauzon
The US-64's were on their site for 3+ years after they discontinued them. They 
don't keep it updated very well.

I believe the main reasons the peel and stick were discontinued was high 
failure rates, high temperature losses (due to very little heat/air 
dissapation), and the difficulties in removing and replacing bad panels. Cost 
was also a factor - on the order of $8-10 per watt.

..
Northern Arizona Wind  Sun - Electricity From The Sun Since 1979
Solar Discussion Forum: http://www.wind-sun.com/ForumVB/
..
  - Original Message - 
  From: Drake Chamberlin 
  To: RE-wrenches 
  Sent: Sunday, March 21, 2010 8:13 AM
  Subject: Re: [RE-wrenches] Peel-n-stick Uni-Solar: were these ever made in 5' 
length?


  At 11:02 AM 3/20/2010, you wrote:

the whole peel-n-stick product line seems to be no more. Is that right?


  They still have them on their web site.   
http://www.uni-solar.com/uploadedFiles/PVL-136EN%28AA4-3697-04%29.pdf 




  Drake Chamberlin
  Athens Electric
  OH License 44810
  CO License 3773
  NABCEP TM  Certified PV Installer 
  Office - 740-448-7328
  Mobile - 740-856-9648 



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Re: [RE-wrenches] Small Wh and large LRA

2010-03-18 Thread Warren Lauzon
The kicker is the large startup, so you may need to use batteries with low 
internal resistance, such as the Concorde AGM's. You will also have to make 
sure your cables are good for the max current to avoid any voltage drop which 
would cause a low voltage shutdown.

Aside from that, just go with around 200-250 AH of battery storage (assuming 12 
volts). A pair of golf car size batteries would probably work if they are 
something like Crown or Trojan.

..
Northern Arizona Wind  Sun - Electricity From The Sun Since 1979
Solar Discussion Forum: http://www.wind-sun.com/ForumVB/
..
  - Original Message - 
  From: Mark Dickson 
  To: 'RE-wrenches' 
  Sent: Wednesday, March 17, 2010 2:56 PM
  Subject: [RE-wrenches] Small Wh and large LRA


  Hello Wrenches, 

  I've been asked to design a battery based PV system for a load that has a 
high start up surge of about 62A @ 115V.  The thing is, once it is running it 
will only run for ~10 minutes per day at 11A.  So the daily loads are very low. 
 How do I size a battery bank large enough to handle the large start-up surge, 
yet reasonable enough to cover the modest daily load?  Is there a rule-of-thumb 
for this?

   

  Best regards,

   

  Mark Dickson,

  NABCEP Certified Solar PV Installer T

  Oasis Montana Inc.



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Re: [RE-wrenches] Pump choice - Grundfos or Lorentz; distributers of Lorentz

2010-03-08 Thread Warren Lauzon
At one time Dankoff (the pre-Conergy Dankoff Solar) handled the the Lorentz 
submersibles. They dropped them after about a year because of failures.

Now, that was several years ago and Lorentz may have gotten their problems 
fixed, but we have felt more comfortable with the Grundfos.

..
Northern Arizona Wind  Sun - Electricity From The Sun Since 1979
Solar Discussion Forum: http://www.wind-sun.com/ForumVB/
..
  - Original Message - 
  From: Jeff Lahl 
  To: 'RE-wrenches' 
  Sent: Sunday, March 07, 2010 6:48 PM
  Subject: Re: [RE-wrenches] Pump choice - Grundfos or Lorentz;distributers of 
Lorentz


  Bob,

  Innovative Solar is one company that can help you with the Lorentz pumps.  
866-856-9819

   

  We're currently ordering 3 pump systems for West Africa and ended up using 
both Grundfos SQF and Lorentz.  We've had good luck with Grundfos in the past 
but our needs in some cases exceeded what the SQF could pump so will be trying 
Lorentz for the first time.  I was hesitant after hearing some unfavorable 
things about Lorentz but have been told that the latest versions have the 
problems worked out.  I'm afraid I don't recall what the original problems were 
supposed to be but I'm sure others on the list will contribute their 
experiences.  It will be interesting to see how both systems hold up in the 
same environment.

   

  Another company to check out for a full range in pumps is Sunpumps.  
www.sunpumps.com  800 370-8115.

   

  Good luck,

   

  Jeff

   

   

  Jeff Lahl  |  Project Director

  Solar Electric Light Fund  |  www.self.org

  p 808-874-5706

  f  808-874-5706  

  

  energy is a human rightT

   

  Change a life. Change the world

   

   

   

  From: re-wrenches-boun...@lists.re-wrenches.org 
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Bob Clark
  Sent: Sunday, March 07, 2010 7:22 AM
  To: re-wrenches@lists.re-wrenches.org
  Subject: [RE-wrenches] Pump choice - Grundfos or Lorentz; distributers of 
Lorentz

   

  Wrenches:

   

  I know from searching the archives that the virtues of Grundfos vs. Lorentz 
pumps have been discussed briefly, but seemingly not lately.  If I am repeating 
something, please direct me to previous discussion threads.

   

  Stock watering situation: Total Dynamic Head = 212 feet; 48.5 degrees north 
latitude; need 1250 gallons per day in July and August; can pump a maximum of 3 
gallons per minute from a developed spring without drawing down the water 
level; 2300 gallons total water storage capacity (1700 gallon tank and 600 
gallon trough).  Going to try to not use batteries.  I think it can just barely 
be done with the allowable flow.

   

  I am looking at possibly using the Lorentz Solar Pump PS600.  It appears to 
be quite versatile which is important for fine-tuning this particular stock 
watering system.

   

  Any comments or suggestions about this pump (suitability, reliability, cost) 
vs. the Grundfos 6 SQF-2?

   

  Distributers for the Lorentz pump?

   

  Bob Clark

  SolarWind Energy Systems, LLC



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Re: [RE-wrenches] Rennsteig Crimper Tool

2010-02-20 Thread Warren Lauzon
Uhm. not quite.

The insistence of MC to use their tool has nothing to do with code, NEC, UL, or 
anything else.

It has to do with (1) sales, (2) liability, and (3) quality control.

For (2) it means that if a connector fails, burns down the house, and kills 93 
chickens that they are not liable because you did not use their tool.  For (3) 
There are or at least have been in the past attempts to use crimping tools that 
were totally not meant for MC connectors, and there was also at least one junky 
Chinese(?) knockoff that was way out of spec.

..
Northern Arizona Wind  Sun - Electricity From The Sun Since 1979
Solar Discussion Forum: http://www.wind-sun.com/ForumVB/
..
  - Original Message - 
  From: Mark Frye 
  To: 'RE-wrenches' 
  Sent: Saturday, February 20, 2010 9:41 AM
  Subject: Re: [RE-wrenches] Rennsteig Crimper Tool


  Humm,

  I know I am only supposted to use Listed parts in my electrical assemblies, 
but hey, I know galvanized water pipe is the same as electrical conduit

  I find this thread somewhat disturbing in that it supports the idea of 
undermining manufactures requirements at the whim of the installer [just as 
long as you don't get caught by the inspector ;-)].

  Scroll up a few post and find folks singing the praise of inverter 
manufacturers, confirming the need to strictly abide by their requirements as 
documented

  ...this willingness to subvert clearly stated manufacturer requirements for 
the sack of a few hundred bucks peals off the vanier of emerging maturity and 
reveals the underlying backwards-ness inherent in the PV industry...

  Mark Frye 
  Berkeley Solar Electric Systems 
  303 Redbud Way 
  Nevada City,  CA 95959 
  (530) 401-8024 
  www.berkeleysolar.com  
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Re: [RE-wrenches] single string of batts: must the interconnects be inverter size cables?

2010-02-20 Thread Warren Lauzon
We usually figure that (for example) in a 2-string bank, that one conductor 
could carry 2/3 of the current if the batteries are unbalanced for some reason. 
In other words, rather than cutting the amperage rating in half, we cut it by 
about 1/3. For 3 banks would cut it by 1/2, etc.

Probably not ideal in theory, as in a worst case scenario you could have one 
totally failed bank, but on the other hand selling the customer on a full array 
of expensive 4/0 jumpers is not always an easy thing to do. In fact if someone 
is using that much battery, they should probably be using a 24 or 48 volt 
system.

..
Northern Arizona Wind  Sun - Electricity From The Sun Since 1979
Solar Discussion Forum: http://www.wind-sun.com/ForumVB/
..
  - Original Message - 
  From: Allan Sindelar 
  To: RE-wrenches 
  Sent: Friday, February 19, 2010 10:03 PM
  Subject: Re: [RE-wrenches] single string of batts: must the interconnects be 
inverter size cables?


  Phil,
  Given the scenario that Mick presented, your advice is sound, and I'd do as 
you suggest. But by changing the scenario just a bit, it brings up a separate 
but related issue. 

  Mick's scenario describes two 12V batteries in series, or a single string. In 
that case all current flows through the one string, so a series interconnect 
would need to be sized equal to the battery cables, in this case 4/0. But if 
there were two (or more) parallel strings, would the same size requirement 
apply? That is, if a battery bank had two strings, in theory each would carry 
180 max amps (your example, 8,000/22, shared by 2 strings), which is within the 
ampacity of 2/0 interconnects. In reality, this only applies if current is 
equally spread among strings. Is it? 

  It seems to me that a properly wired and torqued set will split current paths 
equally until a cell fails, either prematurely or when the set approaches end 
of life. If there are three strings, then failure of one cell/string in this 
example would still not exceed ampacity on the remaining 2/0 strings.

  As with many issues, the goal is to find a balance between safety and 
performance versus cost and worst-case accommodation. I will always use 4/0 
with one cell string and a 250A breaker, but I have never seen a real-world 
problem using 2/0 interconnects, both series and parallel, with 2 or more 
strings. Phil, what do you say? Others?


  ![endif]-- 
  Allan Sindelar
  al...@positiveenergysolar.com
  NABCEP Certified Photovoltaic Installer
  EE98J Journeyman Electrician
  Positive Energy, Inc.
  3201 Calle Marie
  Santa Fe, New Mexico 87507
  505 424-1112
  www.positiveenergysolar.com



  Phil Undercuffler wrote: 
The interconnects are part of the circuit.  Typical flexible cables used 
with batteries are THW rated (75C column), so in free air 2/0 interconnects 
would be good for 265 amps, before any temperature derates.  Therefore, you'd 
be safe from a NEC point of view.  However, if the inverter manufacturer has 
recommended 4/0 cables, then that recommendation would apply to all cables in 
the circuit.  Battery based inverters are asked to surge many times their rated 
capacity -- a 24V 4kW inverter surging to 2x capacity (pretty normal 
circumstances) is going to draw over 360 amps (8,000 / 22), even if only for a 
short period of time.  You don't want your interconnects to be the weak link in 
the system, causing shutdowns due to undervoltage unnecessarily.  

I'd use 4/0.

Phil Undercuffler
Conergy






On Fri, Feb 19, 2010 at 12:01 PM, Mick Abraham m...@abrahamsolar.com 
wrote:

  Example: 12 two volt battery cells in one 24 volt string. 4kW 
inverter/charger has 250 amp DC breaker size and 4/0 cables...as the inverter 
folks would want.

  So...do the cell to cell interconnect cables have to also be 4/0? In 
the example above, 2/0 interconnects would suffice from the standpoint of basic 
safety...and even from the voltage drop standpoint...right?

  Inverter company people may be best qualified to answer this, but any 
replies will be appreciated. While I'm at it: do the inverter folks request 
oversize cables because they want more capacitance on the DC input...or what?

  Jolliness,

  Mick Abraham, Proprietor
  www.abrahamsolar.com

  Voice: 970-731-4675

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Re: [RE-wrenches] single string of batts: must the interconnects beinverter size cables?

2010-02-20 Thread Warren Lauzon
Just for info, here is a good example of how and how not to wire up 
batteries for balanced amperage draw 
http://www.smartgauge.co.uk/batt_con.html



..
Northern Arizona Wind  Sun - Electricity From The Sun Since 1979
Solar Discussion Forum: http://www.wind-sun.com/ForumVB/
..
- Original Message - 
From: Doug Wells dwe...@thesolarspecialists.com

To: RE-wrenches re-wrenches@lists.re-wrenches.org
Sent: Saturday, February 20, 2010 7:15 AM
Subject: Re: [RE-wrenches] single string of batts: must the interconnects 
beinverter size cables?




I have always used 4/0 through out the bank.
I guess that I have had to replace to many dead batteries at this point.
If you are under sizing the parallel strings, what happens when a cell 
fails?  or 2 cells fail.

Now all the current would be carried by one string.
If you are running equal lengths to a buss bar, it might make sense to 
put a current limiting fuse on each parallel run before the bus.
However, this would pretty much negate any money save on downsizing  the 
copper.

So what is really gained?

Doug Wells
The Solar Specialists
Morrisville, VT 05661
(p) 802-223-7014
(c) 802-498-5856
www.thesolarspecialists.com





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Re: [RE-wrenches] calculating DC voltage line loss

2010-02-20 Thread Warren Lauzon
We have this one http://www.windsun.com/Hardware/Voltage_Calc.htm on our info 
site. Not very elegant, as it was done in a couple of hours (we really need to 
get that cleaned up...) but it works.

It is the similar to many others but we had it modified by a java script 
programmer to allow any voltage to be entered. There are others like it out 
there. Mike Holt electric used to have a bunch, but their site seems to have 
gone dead. 

..
Northern Arizona Wind  Sun - Electricity From The Sun Since 1979
Solar Discussion Forum: http://www.wind-sun.com/ForumVB/
..
  - Original Message - 
  From: Marco Mangelsdorf 
  To: 'RE-wrenches' 
  Sent: Saturday, February 20, 2010 12:48 PM
  Subject: [RE-wrenches] calculating DC voltage line loss


  Can anyone pass on a good website address that provides the means to 
calculate DC line loss over distance?

   

  The ones that I've come across don't allow for entering in whatever you want 
as far as specified DC voltage.

   

  Thanks,

  marco

   



  Marco Mangelsdorf, President
  69 Railroad Avenue, A-7
  Hilo, Hawai'i 96720
  (808) 969-3281, 934-7462 facsimile
  www.provision-solar.com

   

   

   



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Re: [RE-wrenches] Rennsteig Crimper Tool

2010-02-20 Thread Warren Lauzon
Our experience in dealing direct with MC has been less than stellar.

We ran into the problems you described, and more. We had ordered quite a bit of 
stuff (over $12,000), and yet the tools and several other items were 
backordered not weeks, but months. Just one example is that they sent one of 
the tools, but the dies were not expected to be available for 5+ months. We 
finally gave up on them. Yet they expected us to pay for it ALL when they sent 
the first dribblings. 

..
Northern Arizona Wind  Sun - Electricity From The Sun Since 1979
Solar Discussion Forum: http://www.wind-sun.com/ForumVB/
..
  - Original Message - 
  From: Doug Pratt 
  To: 'RE-wrenches' 
  Sent: Saturday, February 20, 2010 1:15 PM
  Subject: Re: [RE-wrenches] Rennsteig Crimper Tool


  Rennsteig shared many, many MBs of independent 3rd party test results using 
various brands of crimpers with various brands of connectors, on various types 
of wire that were then subjected to incredibly precise resistance and pull 
tests.  I came away thoroughly convinced that the Rennsteig is more than equal 
to (actually a bit better) than the Multi-Contact tool.  

   

  And, if you recall, there were a few months toward the end of '09 when it 
seemed everyone was tooling up for MC4 connectors. Multi-Contact couldn't come 
close to keeping up with demand.  During the worst of it they couldn't even 
predict when we'd get our next shipment, or how many crimpers would be in that 
shipment.  Pretty lame for a company that's making $200 profit per crimper. We 
had desperate dealers with contracts that HAD to finish installation by year 
end even offering bribes.  (My favorite was the home-smoked wild pig ham, which 
I will admit did have some effect on my actions. He's also one of my best 
dealers.) 

   

  Coming down the pike very soon we'll be seeing other brands of connectors 
that are fully-compatible with the Multi-Contact MC4 connector. Apparently MC 
doesn't have a patent lock on this connector. There's at least a couple 
European brands and probably some Asian ones too, currently beating their way 
thru UL listing. I know at least one of them specifies the Rennsteig as the 
preferred crimping tool. 

   

  So, is it cheaper hardware that could potentially bring on performance and 
liability problems? Ha! Not at all. It's just better hardware at a non-gouging 
price. 

  The MC branded tool is, of course, still available also.

   

  Cheers,

  Doug Pratt

  DC Power Systems

   

  From: re-wrenches-boun...@lists.re-wrenches.org 
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Warren Lauzon
  Sent: Saturday, February 20, 2010 11:24 AM
  To: RE-wrenches
  Subject: Re: [RE-wrenches] Rennsteig Crimper Tool

   

  Uhm. not quite.

   

  The insistence of MC to use their tool has nothing to do with code, NEC, UL, 
or anything else.

   

  It has to do with (1) sales, (2) liability, and (3) quality control.

   

  For (2) it means that if a connector fails, burns down the house, and kills 
93 chickens that they are not liable because you did not use their tool.  For 
(3) There are or at least have been in the past attempts to use crimping tools 
that were totally not meant for MC connectors, and there was also at least one 
junky Chinese(?) knockoff that was way out of spec.

   

  
..
  Northern Arizona Wind  Sun - Electricity From The Sun Since 1979
  Solar Discussion Forum: http://www.wind-sun.com/ForumVB/
  
..

- Original Message - 

From: Mark Frye 

To: 'RE-wrenches' 

Sent: Saturday, February 20, 2010 9:41 AM

Subject: Re: [RE-wrenches] Rennsteig Crimper Tool

 

Humm,

 

I know I am only supposted to use Listed parts in my electrical assemblies, 
but hey, I know galvanized water pipe is the same as electrical conduit

 

I find this thread somewhat disturbing in that it supports the idea of 
undermining manufactures requirements at the whim of the installer [just as 
long as you don't get caught by the inspector ;-)].

 

Scroll up a few post and find folks singing the praise of inverter 
manufacturers, confirming the need to strictly abide by their requirements as 
documented

 

...this willingness to subvert clearly stated manufacturer requirements for 
the sack of a few hundred bucks peals off the vanier of emerging maturity and 
reveals the underlying backwards-ness inherent in the PV industry...


Mark Frye 
Berkeley Solar Electric Systems 
303 Redbud Way 
Nevada City,  CA 95959 
(530) 401-8024 
www.berkeleysolar.com

Re: [RE-wrenches] single string of batts: must the interconnects beinverter size cables?

2010-02-19 Thread Warren Lauzon
In your case, yes the battery cables should also be 4/0. They are carrying the 
same load as the inverter cables. Max amp rating on 2/0 is around 190 amps, and 
that inverter can surge to well over 250, even though at 4kw it would pull 
around 180.

And a nitpick - those  are not cells, they are batteries. Each battery has 6 
cells.

..
Northern Arizona Wind  Sun - Electricity From The Sun Since 1979
Solar Discussion Forum: http://www.wind-sun.com/ForumVB/
..
  - Original Message - 
  From: Mick Abraham 
  To: RE-wrenches 
  Sent: Friday, February 19, 2010 12:01 PM
  Subject: [RE-wrenches] single string of batts: must the interconnects 
beinverter size cables?


  Example: 12 two volt battery cells in one 24 volt string. 4kW 
inverter/charger has 250 amp DC breaker size and 4/0 cables...as the inverter 
folks would want.

  So...do the cell to cell interconnect cables have to also be 4/0? In the 
example above, 2/0 interconnects would suffice from the standpoint of basic 
safety...and even from the voltage drop standpoint...right?

  Inverter company people may be best qualified to answer this, but any replies 
will be appreciated. While I'm at it: do the inverter folks request oversize 
cables because they want more capacitance on the DC input...or what?

  Jolliness,

  Mick Abraham, Proprietor
  www.abrahamsolar.com

  Voice: 970-731-4675



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Re: [RE-wrenches] Grid-Tie Upgrade Problem

2010-02-18 Thread Warren Lauzon
The Vmp of those is 33.7 volts, so what you might want to do is just come up 
with a set of panels that would equal 10 of the SX120's within 5% or less. As I 
recall, the SX120's had a rather poor temperature coefficient compared to 
todays panels, so that might be hard to match up.


..
Northern Arizona Wind  Sun - Electricity From The Sun Since 1979
Solar Discussion Forum: http://www.wind-sun.com/ForumVB/
..
  - Original Message - 
  From: Allan Sindelar 
  To: RE-wrenches 
  Sent: Thursday, February 18, 2010 8:07 AM
  Subject: [RE-wrenches] Grid-Tie Upgrade Problem


  Fellow Wrenches,
  One of our first batteryless grid-tied installations needs an upgrade and I 
need to ask this list for suggestions re how it might be done.

  In late 2001 we installed two poles in the ground at a home. On one pole we 
mounted ten BP SX120s on a dual-axis Wattsun tracker. Input fed an SMA SB2500 
inverter. The idea was that we would install 1/2 of the system then (what the 
customer could afford), with the infrastructure in place to add a second 
tracked array later. The system has worked flawlessly since then.

  Nine years (!) later the customer wants to add to the system, and I'd like to 
use the original approach if at all possible. We can fit up to around 1500 
watts onto the existing inverter, but it must be in the form of ten 72-cell 
modules of similar Vmp, temperature deration coefficient, and fill factor. I am 
imagining ten 150W 24Vnom polycrystalline modules, but I don't know of any 
currently made. 

  I thought it would be easy - ten Kyocera KC130s or KD135s, until a coworker 
pointed out that these are 12V modules - duh...

  Any suggested solutions out there?

  Thank you,
  Allan

  -- 
  ![endif]-- 
  Allan Sindelar
  al...@positiveenergysolar.com
  NABCEP Certified Photovoltaic Installer
  EE98J Journeyman Electrician
  Positive Energy, Inc.
  3201 Calle Marie
  Santa Fe, New Mexico 87507
  505 424-1112
  www.positiveenergysolar.com



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Re: [RE-wrenches] Refractometer vs Hydrometer?

2010-02-13 Thread Warren Lauzon
Have any of us here ever heard of a world renowned battery guru? You have to 
wonder why, if they are world renowned, they have to do home shows.

Refractometers have been used quite commonly in labs, but those are in the $500 
an up range. Some pretty decent ones for home use are in the $75-$150 range. I 
have seen some for sale for under $40 but have no idea how accurate they are. 
Refractometers are pretty commonly used in beer brewing and in salt water fish 
tanks. 

One thing you have to be very careful of with Refractometers is bubbles and/or 
any particles which will throw the readings way off. You also need to rinse 
them in distilled water between uses, but that goes for most hydrometers also.

But all that said, it kind of sounds more like a wiring, wire size, or 
connection problem with the widely varying amperage you are getting.

..
Northern Arizona Wind  Sun - Electricity From The Sun Since 1979
Solar Discussion Forum: http://www.wind-sun.com/ForumVB/
..
  - Original Message - 
  From: d...@foxfire-energy.com 
  To: RE-wrenches 
  Sent: Saturday, February 13, 2010 6:04 AM
  Subject: [RE-wrenches] Refractometer vs Hydrometer?


  I'm confoosed.. . I got a call from an old client complaining that their 
trace meter was wacky... seems it always read  like 80% or something -- never 
reset?.. (48V -- 4 strings of UL16 -- 5 years old -- Off Grid). I asked about 
the last time they equalized, and they proudly reported that they hadn't had to 
eq. in over a year and a half because an industry renowned battery guru they 
met at a home show advised them that they no longer needed to equalize because 
their new Desulphators (that he sold them), made equalizing unnecessary.. (One 
for every two batteries all neatly wire tied to the cables.. blinking LEDs and 
everything) .. .. and that their specific gravity levels were right on the 
money (as checked with their new refractometer Mr Battery guy also sold them).. 
 I asked them to check Batt. hi on the trace meter, and it read  like 57V .. I 
suggested they equalize with the Gen Set..to 61Volts.. which did make the trace 
meter reset.. but they never got the bank over 59 Volts.. in over 12 hrs... and 
the batteries were starting to get hot... so I suggested they shut down, and I 
planned a trip down Got on site, pulled the strings apart, and checked for 
dead cells.. everything checked out ok... didn't have a hydrometer with me 
(seems they threw theirs out .. on the advice of Mr. Battery guru).. so I took 
their word on the refractometer readings... reconnected everything and fired up 
the gen set... had 80 amp in (measured with a Fluke 337), 13 something on one 
string, 29 on one, 24 on another and like 14 on the last. (the two lowest were 
on the outside.. coolest? -- the bank was still kinda warm) ...  I suggested 
they let the bank cool completely, and try again in a few days... (Maybe even 
eq each string individually as a last resort). In checking thru the set points, 
I noticed many were wonky.. so I called tech support folks for the latest 
they told me that the factory defaults for gen start / stop often resulted in 
Deficit Cycling.. and that proper settings were actually like 4 Volts higher 
(For both the 15 min. and the 2 hr start cycles).. they also told me small 
desulphators were a waste of money, and that refractometers were unreliable at 
best... now my customer is looking at me for answers... (I'm sending them a 
good hydrometer).. I'm hoping you folks might set me straight (er).. thanks db 






  Dan Brown
  President
  Foxfire Energy Corp.
  Renewable Energy Systems
  (802)-483-2564
  www.Foxfire-Energy.com
  NABCEP #092907-44


 Original Message 
Subject: Re: [RE-wrenches] ecoSolargy PV modules
From: Keith Cronin electrich...@yahoo.com
Date: Fri, February 12, 2010 4:25 pm
To: RE-wrenches re-wrenches@lists.re-wrenches.org


Bob


They have contacted me and seem eager to distribute their products.


Keith




From: Bob Clark bcl...@solar-wind.us
To: re-wrenches@lists.re-wrenches.org
Sent: Thu, February 11, 2010 5:02:17 PM
Subject: [RE-wrenches] ecoSolargy PV modules


RE-Wrenches:

Does anyone have experience with ecoSolargy PV modules:  
http://www.ecosolargy.com/# ?

Bob Clark
SolarWind Energy Systems, LLC
P.O. Box 1234
Okanogan, WA 98840
(509) 826-1259




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Re: [RE-wrenches] Refractometer vs Hydrometer?

2010-02-13 Thread Warren Lauzon
I am inclined to agree with that. We are in the process of revising our 
recommendations on equalizing. It perhaps made sense to do so every month or 
so 20 years ago, but I am wondering if that really is a good idea with the 
current state of battery chargers and controllers.


..
Northern Arizona Wind  Sun - Electricity From The Sun Since 1979
Solar Discussion Forum: http://www.wind-sun.com/ForumVB/
..
- Original Message - 
From: R Ray Walters r...@solarray.com
To: d...@independentpowerllc.com; RE-wrenches 
re-wrenches@lists.re-wrenches.org

Sent: Saturday, February 13, 2010 2:42 PM
Subject: Re: [RE-wrenches] Refractometer vs Hydrometer?



Sounds like:
C) I no longer recommend monthly EQing, but I think its a good idea when 
either the bank has not reached full charge for several weeks, or battery 
voltages, string currents, or specific gravity readings indicate EQing is 
necessary. New controllers with temp compensation, PWM, and 3 stage 
charging take much better care of the batteries. Monthly EQing IMHO is a 
relic from the C30 days, and now results in unnecessary over heating and 
over watering.


Are these perhaps a Rolls L 16?

R. Walters
r...@solarray.com
Solar Engineer




On Feb 13, 2010, at 10:14 AM, d...@independentpowerllc.com wrote:


Dan,
You are on the right track. I've been off the Desulphators for years 
because I had so many systems without them that were lasting years longer 
than predicted between battery swap outs. I don't know about 
refractometer vs hydrometer. I use and trust a glass in glass 
hydrometer.


Are these bats Trojan L-16's?
4 strings of L-16's @ 48v seems like (32) bats. Is that correct. That 
doesn't sound right.


In general. Battery Charge rates of between C-10 to C-20 for PV. And with 
an engine generator C-8 to C-12. Limit parallel strings to two (three at 
most in rare cases). All battery charging needs good control, proper 
settings, temperature comp, and somebody who understands how it all works 
to teach the homeowner and be there to answer questions.


We teach the proper use of the hydrometer as a tool that confirms actual 
battery condition. We strongly recommend that batteries are fully 
recharged at least every week to ten days. Fully recharged means (for me) 
that the voltage has gotten up to 59 volts (48v system) and stayed there 
for a minimum of two hours (confirm effectiveness of time and battery 
charge level with TriMetric meter amp function here, should have tapered 
down below 12 amps on a typical 48v battery bank with voltage still at 
absorb level (59), can confirm more definitively with a hydrometer here). 
Of course individual systems, and battery types, vary. Properly 
programmed, and understood, TriMetric monitoring is very useful here. Use 
hydrometer to check on how this is all working out for the system. 
Frequency of hydrometer use varies with owner's experience level and 
system age. Check for all cells to be charged and within 15 basis points, 
highest to lowest, to be confirmed as fully charged.


I find that a TriMetric monitor helps with the teaching and 
troubleshooting process. Different end users understand it and learn how 
to use it with varying degrees of success. Helps in a high percentage of 
our off-grid systems.



Sent via BlackBerry by ATT

-Original Message-
From: d...@foxfire-energy.com
Date: Sat, 13 Feb 2010 06:04:03
To: RE-wrenchesre-wrenches@lists.re-wrenches.org
Subject: [RE-wrenches] Refractometer vs Hydrometer?

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Re: [RE-wrenches] Couple of Qustions about AGM batteries

2010-02-01 Thread Warren Lauzon
The answer to systems not being used is nearly always leave them on float. 
However, 2 amps seems a bit high for AGM batteries unless you have some kind 
of phantom load.


Equalization for AGM's is different and for a different purpose than with 
flooded. The current should be quite a bit less than you would need for a 
flooded, since the purpose is not to stir the liquid up but simply to get 
all cells in the series up to the same state of charge. AGM's don't usually 
need much equalization.


..
Northern Arizona Wind  Sun - Electricity From The Sun Since 1979
Solar Discussion Forum: http://www.wind-sun.com/ForumVB/
..
- Original Message - 
From: Peter Parrish peter.parr...@calsolareng.com

To: re-wrenc...@re-wrenches.org
Sent: Sunday, January 31, 2010 4:19 PM
Subject: [RE-wrenches] Couple of Qustions about AGM batteries



We have put together a 850 Wdc portable stand-alone PV system. It uses a
Blue Sky 3024DiL charge controller, a pair of SunXtender 250 A-hr AGM
batteries (24 volt configuration), and a Xantrex Prosine 1000 inverter.

We have been using this system for powering events and getting some good
marketing from the activities. Everything has worked out well, and the
system is not being used now and probably won't until March or April
sometime.

We have let the system fully charge the batteries through bulk/absorption
and now float. The float conditions are 26.4 V and 2.0 A at a battery
temperature of 21 deg-C.

My first question: is it alright to let the batteries float every day for
the next 6 to 8 weeks, or should I disconnect them from the rest of the
system until we are ready to use the system again?

My second question: since the 3024iL can perform an equalization, is there 
a

safe equalization procedure for these AGM batteries?

- Peter

Peter T. Parrish, Ph.D., President
California Solar Engineering, Inc.
820 Cynthia Ave., Los Angeles, CA 90065
CA Lic. 854779, NABCEP Cert. 031806-26
peter.parr...@calsolareng.com
Ph 323-258-8883, Mobile 323-839-6108, Fax 323-258-8885


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Re: [RE-wrenches] Dankoff Solar Pumps REVIVED by Innovative SolarSolutions

2010-01-29 Thread Warren Lauzon
While it is good to see the Dankoff name back, I would also note that 
Innovative is a direct competitor to most people on this list.

..
Northern Arizona Wind  Sun - Electricity From The Sun Since 1979
Solar Discussion Forum: http://www.wind-sun.com/ForumVB/
..
  - Original Message - 
  From: Windy Dankoff 
  To: re-wrenches@lists.re-wrenches.org 
  Sent: Thursday, January 28, 2010 8:33 PM
  Subject: [RE-wrenches] Dankoff Solar Pumps REVIVED by Innovative 
SolarSolutions


  Off-grid Wrenches,

  You probably know that Innovative Solar Solutions has purchased  
  Conergy's solar water pumping division, previously known as Dankoff  
  Solar Pumps. More info is at:
  http://www.innovativesolar.com/

  They are using the Dankoff name again to identify the pump products,  
  and even dusted of the old logo! They expect to be shipping products  
  this coming week from the same Santa Fe facility, with the same
  production staff. I'm REALLY happy about this!

  They have extensive international experience with sales and
  applications of the Dankoff pumps, and have a fine reputation.
  I've met personally with both Erik and Lynn and I am impressed with  
  their competence and their good attitudes.  As daddy and former guru,
  I give them my blessing!

  I'm serving as a consultant to Innovative Solar to support the  
  transition. I will be active on this list again, along with staff of
  Innovative Solar, until a satisfying transition is complete.


  And finally, I hope to see you at the Midwest Renewable Energy Fair in
  June!

  To set up an account with Innovative Solar,
  call (866) 856-9819 or
  email sa...@innovativesolar.com

  Your humble,
  Windy Dankoff


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Re: [RE-wrenches] Outback manuals in German or French

2010-01-29 Thread Warren Lauzon
I tried running one of the Outback manuals through the Google translator, 
and it came out pretty awful in Spanish - it has problems with technical 
terms it seems. I don't know enough German to say either way.


..
Northern Arizona Wind  Sun - Electricity From The Sun Since 1979
Solar Discussion Forum: http://www.wind-sun.com/ForumVB/
..
- Original Message - 
From: Jeff Oldham starpowe...@juno.com

To: re-wrenches@lists.re-wrenches.org
Sent: Friday, January 29, 2010 4:16 PM
Subject: Re: [RE-wrenches] Outback manuals in German or French


I'm quite certain that you will not find the manuals you're looking for in 
Spanish for Outback. The one that you found is more like a quick start 
guide and does little to help anyone with programming and set-up. This is 
a real shortcoming of Outback as they have a very large Latin market, 
strangely only their charge controllers can switch their displays to 
Spanish and we would all prefer  that if we could only have one it would 
be the MATE.


They do have a very good bi-lingual tech, Sandra Herrera, direct: 
360-618-4396 she can walk end users through  most anything.


From the Solar, Wind and Hydro powered office of Jeff Oldham/Regenerative 
SOLutions



Small Business Tools
Find solutions for your business. Click here and get it done now!
http://thirdpartyoffers.juno.com/TGL2131/c?cp=9_RlRC2HzSBeL6mKHDjsRQAAJz3wjMeYFQQEj9ak8QigdzdLAAYAAADNAAARMQA=
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Re: [RE-wrenches] Solar World 175's

2010-01-27 Thread Warren Lauzon
Try Hitney Solar, they usually have a few.

..
Northern Arizona Wind  Sun - Electricity From The Sun Since 1979
Solar Discussion Forum: http://www.wind-sun.com/ForumVB/
..
  - Original Message - 
  From: David Palumbo 
  To: 'RE-wrenches' 
  Sent: Wednesday, January 27, 2010 4:31 PM
  Subject: Re: [RE-wrenches] Solar World 175's


  Does any one have ten SW175's they would like to sell? Or know of a source 
for same? I have a project needing 30 and I can get my hands on only 20 so far. 
I have tried AEE and have cleaned out Power UP so far.

   

  David Palumbo

  President, Independent Power LLC

  462 Solar Way Drive, Hyde Park, VT 05655

  NABCEP Certified

  www.independentpowerllc.com 

  (802) 888-7194

   



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Re: [RE-wrenches] Capacity loss due to rapid discharge

2010-01-19 Thread Warren Lauzon
Re: [RE-wrenches] Capacity loss due to rapid dischargeThat is not quite true. 
Some of the loss is in heat due to internal resistance, and that cannot be 
recovered. High discharge rates also significantly affect overall battery life, 
which is not part of the equation but must be considered.

..
Northern Arizona Wind  Sun - Electricity From The Sun Since 1979
Solar Discussion Forum: http://www.wind-sun.com/ForumVB/
..
  - Original Message - 
  From: Hugh 
  To: RE-wrenches 
  Sent: Tuesday, January 19, 2010 2:41 AM
  Subject: Re: [RE-wrenches] Capacity loss due to rapid discharge


  Thanks, Kent,


  It is clear then that high discharge rates have a big effect on the voltage, 
but only  a small effect on the actual battery capacity.  That was my instinct 
but it's good to have it confirmed.  And this will be important information for 
those who use Peukert's Law 'naively' to conclude that a battery has 
dramatically lower capacity when discharged at higher rates.  (In fact if it 
were true that capacity is reduced to this extent it would also have very 
serious implications for battery efficiency.)___
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Re: [RE-wrenches] Water Pipes as Grounding Electrodes

2010-01-06 Thread Warren Lauzon
Better than no ground at all, but not reliable. Some codes allow it, but we 
would never use it for a main ground.


..
Northern Arizona Wind  Sun - Electricity From The Sun Since 1979
Solar Discussion Forum: http://www.wind-sun.com/ForumVB/
..
- Original Message - 
From: Ryan LeBlanc r...@naturalenergyworks.com

To: re-wrenches@lists.re-wrenches.org
Sent: Wednesday, January 06, 2010 4:00 PM
Subject: [RE-wrenches] Water Pipes as Grounding Electrodes


I've had so much conflicting input on the points of Grounding Water pipes 
or

using them as Grounding Electrodes for systems in places like New York and
San Francisco.

Could someone be kind enough to set me straight on the intentions, 
functions

and applications of this?

Ryan J. LeBlanc
NABCEPT Certified Solar PV Installer
Cell: 707.591.1950
Direct: 707.536.9839
r...@naturalenergyworks.com
http://www.NaturalEnergyWorks.com


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Re: [RE-wrenches] Magnum Energy 120/240 inverter problem.

2009-12-24 Thread Warren Lauzon
That is a problem we have not seen before with those inverters, though not 
unheard of with electronics in general. From my experience it is usually due to 
an electrolytic capacitor being out of spec (or wrong one)., but can also be 
from some solid state component, or even the main processor or ROM being out of 
spec for temperature.

I would be curious if the inverters are all similar serial numbers and when 
they were manufactured.


..
Northern Arizona Wind  Sun - Electricity From The Sun Since 1979
Solar Discussion Forum: http://www.wind-sun.com/ForumVB/
..
  - Original Message - 
  From: cvso...@aol.com 
  To: re-wrenches@lists.re-wrenches.org 
  Sent: Wednesday, December 23, 2009 8:55 PM
  Subject: [RE-wrenches] Magnum Energy 120/240 inverter problem.


  Wrenches,
  We recently decided to try the relatively new 120/240 VAC inverter from 
Magnum for an off-grid customer.  The inverter is located in a power shed which 
shares space with a wood gasifier hot water furnace to heat their house.  Upon 
completing the hookup using an E-panel, we found that the inverter appeared to 
be dead on arrival.  No activity when the DC breaker was turned on and the 
little on button pushed.  We requested a replacement from our distributor and 
when returning to the job site a few days later with the new unit, decided to 
try the defective inverter one more time it turned on.  Then we added 
another string of batteries and turned it back on again with no luck.. seemed 
to be intermittent.  We then installed the new one and same result.. would not 
turn on.  Seemed very unusual and the Magnum technician we talked to agreed.  

  Our distributor then allowed us to send a person to pick up another inverter 
and get it to the job site. Same result, would not turn on.  Now we have three 
inverters.  Magnum suggested we hook one up and call them to troubleshoot over 
the phone.  We hooked up each one in our shop first to see what would happen.  
One begrudgingly started to work after numerous attempts to get it to turn on, 
one would not turn on at all.  We warmed that one with a heat gun (carefully, 
of course as to not damage it in any way) and it then fired up.  Number three 
the same.  Looks like it does not come close to the -4 F low end operating 
temperature.  Our shop is 55 degrees F and the customers shed was at least 32F 
or higher with the furnace on.  Outside temperature was near about 10 F. HAS 
ANYONE HAD GOOD LUCK WITH THIS MODEL IN A COLD ENVIRONMENT OR STARTING PROBLEMS 
AT ANY TEMPERATURE?  I need some feedback to see if we can make this work.  I 
like the idea of an off-grid only 120/240 inverter that is reasonably priced 
but we have COLD weather here.  Our Outback systems routinely work in unheated 
power sheds.
 I am guessing that once they are turned on, they may have enough self 
generated heat to stay on.  We reinstalled one late this afternoon and coaxed 
it alive with some external heat.  We are trusting it to stay on and keep their 
heat on. 

  John Blittersdorf
  NABCEP Certified Solar PV Installer tm
  Central Vermont Solar  Wind, LLC.
  104 River Street
  Rutland, VT 05701

  802-747-0577
  802-773-0924 fax
  802-770-8625 cell
  www.cvsolar.com



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Re: [RE-wrenches] low voltage disconnect

2009-12-21 Thread Warren Lauzon
The only way to really prevent that is to disconnect everything but the solar 
array. Unfortunately, more than once we have seen customers disconnect the 
array but leave other phantom loads on. 

When most inverters shut down on LV they are still drawing a few watts. And 
even with solar connected, if the voltage drops too low, the charge controller 
often will not start back up until reset. I suspect that could have happened in 
your case.

..
Northern Arizona Wind  Sun - Electricity From The Sun Since 1979
Solar Discussion Forum: http://www.wind-sun.com/ForumVB/
..
  - Original Message - 
  From: Solar Plexus 
  To: re-wrenches@lists.re-wrenches.org 
  Sent: Sunday, December 20, 2009 4:22 PM
  Subject: [RE-wrenches] low voltage disconnect


  Wrenches.


  I have a customer with a stand-alone system with an XW inverter, XW 
controller,  pole mounted array of four 235-watt panels, and 4 of the 8D gel 
batteries.   He uses the system mostly on weekends.   

  Winter came, the solar array  was still set at about 30°,  a snowstorm 
covered  the panels while no one was there, and 4 days later the battery 
voltage was 6.
  The week-end use had been substantial, so I assume the batteries were low 
prior to the snowstorm.  With no solar coming in, and loads still on, the 
battery voltage presumably went to Low Battery Cut Out  voltage of 44 before 
the inverter disconnected  the AC loads.  With the AC loads disconnected, and 
no DC loads in the system, what caused the battery voltage to go to 6? 
   I assume the XW controller used 2.5 watts continuous or 60 watt-hrs per day 
as battery voltage went from  44 volts to 10 volts when the controller would 
have shut off completely.  What happens with the inverter when the battery goes 
below 44 volts?   Does the inverter shut off and there is no more draw on the 
batteries, or does the inverter continue to draw the no-load draw of 28 watts, 
or does the inverter draw the search-load draw of 8 watts?  At what voltage 
does the inverter stop drawing power? 

  At 44 volts, the battery is presumed to be pretty dead. How many amp-hours 
are available in a 100 amp-hour 48v battery  (4 12-v batteries in series) while 
drawing the voltage from  44 volts and 6 volts?  Is there anything there or 
will the voltage just drop from 44 to 6 with very little power draw?

  The Low Voltage Disconnect is set for 44 volts,  but if the inverter itself 
does not shut off, then the practical low voltage becomes the voltage the 
inverter stops working at.  To protect the batteries, is there any advantage to 
limiting the low voltage to 44 volts as opposed to 6 volts.  If so, is there 
some way to have the inverter shut itself off at  low voltage?


  We have had this same thing happen with an Outback inverter, again taking the 
batteries to near zero.  Is there any way that either the Outback or Sunny 
Island would operate differently than described above?


  Looking forward to  any comments on these issues. 


  Thank you.


  Lee  Tavenner
  Solar Plexus


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