Re: [RE-wrenches] Off Grid Inverter Replacement Questions

2015-02-10 Thread jay peltz
It's amazing how different our experiences are with the same equipment!

I've installed hundreds of outbacks, and fixed my share to be sure. But they 
are the only one I know of that sends just boards and that you don't have to 
send the inverter back ( offgrid ). In the dozens of rebuilt outbacks, I've 
never had to re-fix one. 
Their ship time on board sets is pretty fast. 
The CC issue is long in the past, FYI


Out of the dozen magnums I've installed I've had one DOA, another fail in 2 
months, and a 3rd that had such bad rf noise I had to replace it with a VFX. 
My last failure took almost 3 weeks from removal to replacement while I waited 
to get it back. Yes fixed for free. 

Schneider no longer sends board sets. I just had a customer buy a new XW, vs 
try and repair it, given the unknown repair time or cost, truck cost both ways, 
my time etc. 

SMA, wish I could get my clients to afford them!  


So I'm with john. 

Jay
Peltz power. 



 On Feb 4, 2015, at 8:01 PM, John Blittersdorf john.blittersd...@gmail.com 
 wrote:
 
 Allan,
 I would replace with a VFX3524 and a Mate3 as long as the backup 
 generator is big enough.  FX's don't load share or gen support. I have had 
 lousy luck with getting several magnums repaired.  All have been switched to 
 Outback.  The Radian would be a nightmare to install compared to a single FX. 
  I sell Radians primarily for grid tie backup systems and very high demand 
 off grid. And to replace Magnums.  I have had no trouble with Outback service 
 and getting boards for on site repairs. Quality of boards OK. The Mate 3 is 
 more intuitive than the Mate and has lots more information.  Works fabulously 
 with OpticsRE for monitoring.   I have a remote mountaintop transmitter site 
 that has been a nightmare for years and now we finally got all the pieces 
 together at one time to make it work.. Good generator (EcoGen) new batteries, 
 and 4000 watts of solar on top of pole racks (to self clear of snow) VFX3648 
 with IOTA 12v battery charger for the DC Loads, and the MATE3 hooked up to 
 the internet and OpticsRE.  All is now calm on the mountaintop.
 
 John Blittersdorf
 Central Vermont Solar  wind
 
 On Fri, Jan 30, 2015 at 8:02 PM, Allan Sindelar al...@sindelarsolar.com 
 wrote:
 Esteemed Wrenches,
 This question is prompted by a specific customer's situation, and I have a 
 question related to this, but I'm mainly using the situation to ask a 
 broader question.
 
 The specific situation: A customer's Xantrex SW+2524 has been acting 
 erratically. Fixing the inverter is not the issue; the client is quite 
 remote, and costs of diagnosis, parts and labor for these legacy units have 
 gone up enough that the customer has already decided to replace the unit 
 with a current product. From my perspective, the issues at hand revolve 
 around how to safely and cleanly install a modern inverter into a system 
 structured around old equipment. 
 
 The specific question: Outback's FX series is the current product that most 
 readily replaces the SW/SW+ series: it's also 120V in/out, and it has DC on 
 the right and AC in/out on the left of a horizontally-laid out unit. 
 However, several times in recent years I have heard disparaging comments, 
 both here and in private conversations, about the purported drop in quality 
 of Outback's inverters and controllers since Alpha bought them, but 
 specifically because units, or parts of units, are now made in China, rather 
 than in the U.S. What I want to know, please, are answers to two+ questions: 
 1) what's the real scoop? what is now made where? and 2) what actual 
 experiences, specifically product failures, have any of you had that 
 directly relate to changes directly attributable to overseas production? In 
 other words, how much of this is real and how much is rumor?
 
 The bigger question (and this issue will come up frequently in the coming 
 years): the SW+, like the SW before it, operates at 120V AC on both input 
 and output. More and more modern battery-based inverters input and output 
 split-phase 120/240V AC. When should I hesitate to replace a 120V legacy 
 inverter with a 120/240V unit?
 
 Among larger whole-house single inverters, Outback's FX and VFX units 
 operate at 120V, but these are older models. SMA's Sunny Island is 120V 
 only, but this is generally considered a weakness in typical SI 
 installations, and these expensive units don't adapt as well as replacements 
 in older home systems. Magnum's MS4024 is available in either configuration. 
 Outback's Radian and Schneider's XW and Conext SW are only available as 
 120-240 units.
 
 Here are the issues that I see: 
 Don't do it if a backup generator is 120V AC-only. It will work, but is hard 
 on the inverters, as all charging current will come in on one leg of the 
 inverter's AC input. Fortunately, relatively few generators are 120V-only; 
 pretty much just the smaller inverter-generators. Most cheaper gennies are 
 240V, and either run 

[RE-wrenches] Off Grid Inverter Replacement Questions

2015-02-10 Thread Dana
I have to share Jays experience here. I have lost track of how many OB 
inverters and charge controllers I have installed since OB hit the scene. 

I have never had a dead unit out of a box and have only had to swap out 4 sets 
of circuit broads over the years(mostly due to lightning related). I have never 
had a bad board initially and not had a replacement die.

 

I can say that the wait on the tech line has lengthened severely over time and 
leaving a message for a call back is a joke (3 days till a response on the last 
message I left).

 

I have to applaud the OB collection of equipment for compatibility OB to OB and 
communication has been great. The old Trace SW series used to have “HAL2001” on 
the front panel as a reference to 2001 Space Odyssey movie because it ran the 
ship. I would have to say that today’s OB equipment has taken that a step 
further. I live in OB GTVFX grid tied with battery backup for the last 10 years 
and it has been flawless.

 

I caution the new owners of OB to not get complacent (Xanterex is a prime 
example) and keep the quality that they were famous for and improve the tech 
support access. When I am on a site 2 hours from the shop, barely have cell 
service,  need tech support, I need it then not in 3 days  the email response 
time is typically the same as leaving a message.

 

I will continue for now to install OB.

 



Dana Orzel 

Great Solar Works, Inc -  NABCEP # 051112-136

E - d...@solarwork.com  - Web - solarwork.com 

O - 970.626.5253  C - 208.721.7003 - No FAX Line

Responsible Technologies for Responsible People since 1988  

P Please consider the environment before printing this email.

 

 

From: RE-wrenches [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf 
Of jay peltz
Sent: Tuesday, February 10, 2015 12:09 PM
To: RE-wrenches
Subject: Re: [RE-wrenches] Off Grid Inverter Replacement Questions

 

It's amazing how different our experiences are with the same equipment!

 

I've installed hundreds of outbacks, and fixed my share to be sure. But they 
are the only one I know of that sends just boards and that you don't have to 
send the inverter back ( offgrid ). In the dozens of rebuilt outbacks, I've 
never had to re-fix one. 

Their ship time on board sets is pretty fast. 

The CC issue is long in the past, FYI

 

 

Out of the dozen magnums I've installed I've had one DOA, another fail in 2 
months, and a 3rd that had such bad rf noise I had to replace it with a VFX. 

My last failure took almost 3 weeks from removal to replacement while I waited 
to get it back. Yes fixed for free. 

 

Schneider no longer sends board sets. I just had a customer buy a new XW, vs 
try and repair it, given the unknown repair time or cost, truck cost both ways, 
my time etc. 

 

SMA, wish I could get my clients to afford them!  

 

 

So I'm with john. 

 

Jay

Peltz power. 

 

 

 

On Feb 4, 2015, at 8:01 PM, John Blittersdorf john.blittersd...@gmail.com 
wrote:

Allan,

I would replace with a VFX3524 and a Mate3 as long as the backup generator 
is big enough.  FX's don't load share or gen support. I have had lousy luck 
with getting several magnums repaired.  All have been switched to Outback.  The 
Radian would be a nightmare to install compared to a single FX.  I sell Radians 
primarily for grid tie backup systems and very high demand off grid. And to 
replace Magnums.  I have had no trouble with Outback service and getting boards 
for on site repairs. Quality of boards OK. The Mate 3 is more intuitive than 
the Mate and has lots more information.  Works fabulously with OpticsRE for 
monitoring.   I have a remote mountaintop transmitter site that has been a 
nightmare for years and now we finally got all the pieces together at one time 
to make it work.. Good generator (EcoGen) new batteries, and 4000 watts of 
solar on top of pole racks (to self clear of snow) VFX3648 with IOTA 12v 
battery charger for the DC Loads, and the MATE3 hooked up to the internet and 
OpticsRE.  All is now calm on the mountaintop.

 

John Blittersdorf

Central Vermont Solar  wind

 

On Fri, Jan 30, 2015 at 8:02 PM, Allan Sindelar al...@sindelarsolar.com wrote:

Esteemed Wrenches,
This question is prompted by a specific customer's situation, and I have a 
question related to this, but I'm mainly using the situation to ask a broader 
question.

The specific situation: A customer's Xantrex SW+2524 has been acting 
erratically. Fixing the inverter is not the issue; the client is quite remote, 
and costs of diagnosis, parts and labor for these legacy units have gone up 
enough that the customer has already decided to replace the unit with a current 
product. From my perspective, the issues at hand revolve around how to safely 
and cleanly install a modern inverter into a system structured around old 
equipment. 

The specific question: Outback's FX series is the current product that most

Re: [RE-wrenches] Off Grid Inverter Replacement Questions

2015-02-09 Thread Tump
 One of my main reasons for owning and first choice is the SMA SI. One hel* of 
a product, yeah the price IS hi but...SMA is I believe the ONLY manufacture 
that will open a claim ticket for repair and give you 90 days to send in for 
labor compensation. As for the Sunny Island products I tell customers if 
these units fail, a  48 Hr delivery replacement from SMA, but SMA says 24hr. 
Round trip shipping IS INCLUDED! Tech support IS available and right on top of 
things. Someone at SMA may want to confirm but this has always been my 
experience. 
On Feb 9, 2015, at 6:22 PM, Larry wrote:

 Dan and Allan,
 
 I was not going to comment on this thread since my info is a few years old. 
 But since you brought up recent failures I will tell my experience. A few 
 year ago we were having failures with new FM60 and FM80 controllers. Brand 
 new DOA controllers were replaced with used, warranty repaired controllers. 
 One customer had 3 controllers replaced in 30 days. After too many calls to 
 Outback and not one penny in compensation, we totally quit selling all 
 Outback products. 
 
 Since then we have sold hundreds of Magnum Energy inverters. The only failure 
 we have had was very recently with their new MSH series. For charge 
 controllers we switched to Midnight Classic. We install 10-15 Classic 150's 
 per month. We have had 1 DOA but Midnite responded well and sent a new 
 replacement.
 
 Attention manufacturers...Customer service is everything to me.
 Larry Crutcher
 Starlight Solar Power Systems
 On 2/9/15 12:14 PM, Dan Tittmann wrote:
 AS someone who works almost exclusively with off grid battery based 
 inverters for years.  I would recommend staying away from the outback line 
 of inverters.  We are seeing outback failures in units that are only 2 to 3 
 years old, once you get through to the Tech Support generally a 30 to 40 min 
 hold time and forget about the call you back feature unless you want a 
 call back in three days.  The board replacements that we get are a total 
 crap shoot.  I have had replacement boards fail within minutes and many of 
 them within in months and there is no warranty on the boards.  
 
 I would go with Magun Hybrid as it is a 120 V AC unit and has load assist 
 like the old SW's.  We are always sorry to replace the old SW units but 
 after 20+ years of service I guess they have put in their work.  Magnum has 
 provided us with reliable service since we started installing them 6 Years 
 ago.  I hope they keep their product as reliable with the new owners.
 
 my two cents
 Daniel
 
 
 
 Daniel Tittmann 
 CTO
 Greenwired
 www.greenwired.com
 dan...@greenwired.com
 707-923-2001 (office)
 707-206-5088 (Cell)
 
 On Fri, Jan 30, 2015 at 8:02 PM, Allan Sindelar al...@sindelarsolar.com 
 wrote:
 Esteemed Wrenches,
 What I want to know, please, are answers to two+ questions: 1) what's 
 the real scoop? what is now made where? and 2) what actual experiences, 
 specifically product failures, have any of you had that directly relate to 
 changes directly attributable to overseas production? In other words, how 
 much of this is real and how much is rumor?
 
 
 -- 
 Allan Sindelar
 al...@sindelarsolar.com
 NABCEP Certified PV Installation Professional
 NABCEP Certified Technical Sales Professional
 New Mexico EE98J Journeyman Electrician
 Founder (Retired), Positive Energy, Inc.
 505 780-2738 cell
 
 
  
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Re: [RE-wrenches] Off Grid Inverter Replacement Questions

2015-02-09 Thread Larry

Dan and Allan,

I was not going to comment on this thread since my info is a few years 
old. But since you brought up recent failures I will tell my experience. 
A few year ago we were having failures with new FM60 and FM80 
controllers. Brand new DOA controllers were replaced with used, warranty 
repaired controllers. One customer had 3 controllers replaced in 30 
days. After too many calls to Outback and not one penny in compensation, 
we totally quit selling all Outback products.


Since then we have sold hundreds of Magnum Energy inverters. The only 
failure we have had was very recently with their new MSH series. For 
charge controllers we switched to Midnight Classic. We install 10-15 
Classic 150's per month. We have had 1 DOA but Midnite responded well 
and sent a new replacement.


Attention manufacturers...Customer service is everything to me.

Larry Crutcher
Starlight Solar Power Systems

On 2/9/15 12:14 PM, Dan Tittmann wrote:
AS someone who works almost exclusively with off grid battery based 
inverters for years.  I would recommend staying away from the outback 
line of inverters.  We are seeing outback failures in units that are 
only 2 to 3 years old, once you get through to the Tech Support 
generally a 30 to 40 min hold time and forget about the call you back 
feature unless you want a call back in three days.  The board 
replacements that we get are a total crap shoot.  I have had 
replacement boards fail within minutes and many of them within in 
months and there is no warranty on the boards.


I would go with Magun Hybrid as it is a 120 V AC unit and has load 
assist like the old SW's.  We are always sorry to replace the old SW 
units but after 20+ years of service I guess they have put in their 
work.  Magnum has provided us with reliable service since we started 
installing them 6 Years ago.  I hope they keep their product as 
reliable with the new owners.


my two cents
Daniel



Daniel Tittmann
CTO
Greenwired
www.greenwired.com http://www.greenwired.com
dan...@greenwired.com mailto:dan...@greenwired.com
707-923-2001 (office)
707-206-5088 (Cell)


On Fri, Jan 30, 2015 at 8:02 PM, Allan Sindelar 
al...@sindelarsolar.com mailto:al...@sindelarsolar.com wrote:


Esteemed Wrenches,

What I want to know, please, are answers to two+
questions: 1) what's the real scoop? what is now made where?
and 2) what actual experiences, specifically product failures,
have any of you had that directly relate to changes directly
attributable to overseas production? In other words, how much
of this is real and how much is rumor?


-- 


*Allan Sindelar*
al...@sindelarsolar.com mailto:al...@sindelarsolar.com
NABCEP Certified PV Installation Professional
NABCEP Certified Technical Sales Professional
New Mexico EE98J Journeyman Electrician
Founder (Retired), Positive Energy, Inc.
*505 780-2738 tel:505%20780-2738 cell*

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Re: [RE-wrenches] Off Grid Inverter Replacement Questions

2015-02-09 Thread Dan Tittmann
AS someone who works almost exclusively with off grid battery based
inverters for years.  I would recommend staying away from the outback line
of inverters.  We are seeing outback failures in units that are only 2 to 3
years old, once you get through to the Tech Support generally a 30 to 40
min hold time and forget about the call you back feature unless you want
a call back in three days.  The board replacements that we get are a total
crap shoot.  I have had replacement boards fail within minutes and many of
them within in months and there is no warranty on the boards.

I would go with Magun Hybrid as it is a 120 V AC unit and has load assist
like the old SW's.  We are always sorry to replace the old SW units but
after 20+ years of service I guess they have put in their work.  Magnum has
provided us with reliable service since we started installing them 6 Years
ago.  I hope they keep their product as reliable with the new owners.

my two cents
Daniel



Daniel Tittmann
CTO
Greenwired
www.greenwired.com
dan...@greenwired.com
707-923-2001 (office)
707-206-5088 (Cell)

On Wed, Feb 4, 2015 at 9:01 PM, John Blittersdorf 
john.blittersd...@gmail.com wrote:

 Allan,
 I would replace with a VFX3524 and a Mate3 as long as the backup
 generator is big enough.  FX's don't load share or gen support. I have had
 lousy luck with getting several magnums repaired.  All have been switched
 to Outback.  The Radian would be a nightmare to install compared to a
 single FX.  I sell Radians primarily for grid tie backup systems and very
 high demand off grid. And to replace Magnums.  I have had no trouble with
 Outback service and getting boards for on site repairs. Quality of boards
 OK. The Mate 3 is more intuitive than the Mate and has lots more
 information.  Works fabulously with OpticsRE for monitoring.   I have a
 remote mountaintop transmitter site that has been a nightmare for years and
 now we finally got all the pieces together at one time to make it work..
 Good generator (EcoGen) new batteries, and 4000 watts of solar on top of
 pole racks (to self clear of snow) VFX3648 with IOTA 12v battery charger
 for the DC Loads, and the MATE3 hooked up to the internet and OpticsRE.
 All is now calm on the mountaintop.

 John Blittersdorf
 Central Vermont Solar  wind

 On Fri, Jan 30, 2015 at 8:02 PM, Allan Sindelar al...@sindelarsolar.com
 wrote:

  Esteemed Wrenches,
 This question is prompted by a specific customer's situation, and I have
 a question related to this, but I'm mainly using the situation to ask a
 broader question.

 The specific situation: A customer's Xantrex SW+2524 has been acting
 erratically. Fixing the inverter is not the issue; the client is quite
 remote, and costs of diagnosis, parts and labor for these legacy units have
 gone up enough that the customer has already decided to replace the unit
 with a current product. From my perspective, the issues at hand revolve
 around how to safely and cleanly install a modern inverter into a system
 structured around old equipment.

 The specific question: Outback's FX series is the current product that
 most readily replaces the SW/SW+ series: it's also 120V in/out, and it has
 DC on the right and AC in/out on the left of a horizontally-laid out unit.
 However, several times in recent years I have heard disparaging comments,
 both here and in private conversations, about the purported drop in quality
 of Outback's inverters and controllers since Alpha bought them, but
 specifically because units, or parts of units, are now made in China,
 rather than in the U.S. What I want to know, please, are answers to two+
 questions: 1) what's the real scoop? what is now made where? and 2) what
 actual experiences, specifically product failures, have any of you had that
 directly relate to changes directly attributable to overseas production? In
 other words, how much of this is real and how much is rumor?

 The bigger question (and this issue will come up frequently in the coming
 years): the SW+, like the SW before it, operates at 120V AC on both input
 and output. More and more modern battery-based inverters input and output
 split-phase 120/240V AC. When should I hesitate to replace a 120V legacy
 inverter with a 120/240V unit?

 Among larger whole-house single inverters, Outback's FX and VFX units
 operate at 120V, but these are older models. SMA's Sunny Island is 120V
 only, but this is generally considered a weakness in typical SI
 installations, and these expensive units don't adapt as well as
 replacements in older home systems. Magnum's MS4024 is available in either
 configuration. Outback's Radian and Schneider's XW and Conext SW are only
 available as 120-240 units.

 Here are the issues that I see:
 Don't do it if a backup generator is 120V AC-only. It will work, but is
 hard on the inverters, as all charging current will come in on one leg of
 the inverter's AC input. Fortunately, relatively few generators are
 120V-only; pretty much just the smaller 

Re: [RE-wrenches] Off Grid Inverter Replacement Questions

2015-02-04 Thread John Blittersdorf
Allan,
I would replace with a VFX3524 and a Mate3 as long as the backup
generator is big enough.  FX's don't load share or gen support. I have had
lousy luck with getting several magnums repaired.  All have been switched
to Outback.  The Radian would be a nightmare to install compared to a
single FX.  I sell Radians primarily for grid tie backup systems and very
high demand off grid. And to replace Magnums.  I have had no trouble with
Outback service and getting boards for on site repairs. Quality of boards
OK. The Mate 3 is more intuitive than the Mate and has lots more
information.  Works fabulously with OpticsRE for monitoring.   I have a
remote mountaintop transmitter site that has been a nightmare for years and
now we finally got all the pieces together at one time to make it work..
Good generator (EcoGen) new batteries, and 4000 watts of solar on top of
pole racks (to self clear of snow) VFX3648 with IOTA 12v battery charger
for the DC Loads, and the MATE3 hooked up to the internet and OpticsRE.
All is now calm on the mountaintop.

John Blittersdorf
Central Vermont Solar  wind

On Fri, Jan 30, 2015 at 8:02 PM, Allan Sindelar al...@sindelarsolar.com
wrote:

  Esteemed Wrenches,
 This question is prompted by a specific customer's situation, and I have a
 question related to this, but I'm mainly using the situation to ask a
 broader question.

 The specific situation: A customer's Xantrex SW+2524 has been acting
 erratically. Fixing the inverter is not the issue; the client is quite
 remote, and costs of diagnosis, parts and labor for these legacy units have
 gone up enough that the customer has already decided to replace the unit
 with a current product. From my perspective, the issues at hand revolve
 around how to safely and cleanly install a modern inverter into a system
 structured around old equipment.

 The specific question: Outback's FX series is the current product that
 most readily replaces the SW/SW+ series: it's also 120V in/out, and it has
 DC on the right and AC in/out on the left of a horizontally-laid out unit.
 However, several times in recent years I have heard disparaging comments,
 both here and in private conversations, about the purported drop in quality
 of Outback's inverters and controllers since Alpha bought them, but
 specifically because units, or parts of units, are now made in China,
 rather than in the U.S. What I want to know, please, are answers to two+
 questions: 1) what's the real scoop? what is now made where? and 2) what
 actual experiences, specifically product failures, have any of you had that
 directly relate to changes directly attributable to overseas production? In
 other words, how much of this is real and how much is rumor?

 The bigger question (and this issue will come up frequently in the coming
 years): the SW+, like the SW before it, operates at 120V AC on both input
 and output. More and more modern battery-based inverters input and output
 split-phase 120/240V AC. When should I hesitate to replace a 120V legacy
 inverter with a 120/240V unit?

 Among larger whole-house single inverters, Outback's FX and VFX units
 operate at 120V, but these are older models. SMA's Sunny Island is 120V
 only, but this is generally considered a weakness in typical SI
 installations, and these expensive units don't adapt as well as
 replacements in older home systems. Magnum's MS4024 is available in either
 configuration. Outback's Radian and Schneider's XW and Conext SW are only
 available as 120-240 units.

 Here are the issues that I see:
 Don't do it if a backup generator is 120V AC-only. It will work, but is
 hard on the inverters, as all charging current will come in on one leg of
 the inverter's AC input. Fortunately, relatively few generators are
 120V-only; pretty much just the smaller inverter-generators. Most cheaper
 gennies are 240V, and either run through a step-down balancing transformer
 (which would be taken out with the old 120V inverter) or run out of
 balance. Many better portable generators have a 120/120-240 switch, making
 it necessary to only replace a cable and plug to add a second hot conductor.

 Also, most older AC switchgear, such as QO403 inverter bypass switches,
 are set up for single pole breakers, and would thus require replacement,
 and reworking in general on the AC side to handle two hot input and output
 conductors.

 But once the jumper between the two hot legs is removed in the AC main
 panel, and two hots are connected, making the panel 120-240, what are the
 concerns that I might not have anticipated? Are there any hidden dangers,
 or situations where this change could cause problems, especially in AC
 distribution?

 Thanks in advance. I hope that I don't regret posting this late on a
 Friday...
 Allan
 --

 *Allan Sindelar*
 al...@sindelarsolar.com
 NABCEP Certified PV Installation Professional
 NABCEP Certified Technical Sales Professional
 New Mexico EE98J Journeyman Electrician
 Founder (Retired), Positive Energy, 

Re: [RE-wrenches] Off Grid Inverter Replacement Questions

2015-02-03 Thread Chris Mason
I can vouch for the Outback Radian tech support. I have installed a Radian
GS8048A based system with MATE3 and OpticsRE in our own home to gain some
familiarity with this system and it is very impressive. I have had some
configuration issues and the technical support people (thanks Katee) have
been very knowledgeable and ready to spend time on the more complex issues.

As someone who does not live in the US, I take a little issue with this
Buy only American attitude. You want us to buy your products, movies,
music and games, but you won't consider anyone else's products or allow
anyone else to make anything? America needs to move off that. We're going
to buy the best products on the market regardless of country of
manufacture, and you should be ready to do the same.
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Re: [RE-wrenches] Off Grid Inverter Replacement Questions

2015-02-03 Thread Phil Undercuffler
Wrenches,



Allan’s key technical question is “when should I hesitate to replace a 120V
legacy inverter with a 120/240V unit?”  I’ve reviewed the various scenarios
and options with our engineers and tech support team, and the one “watch
out” issue that could potentially cause problems when replacing 120V legacy
inverters with 120/240V replacements, is how the existing inverter bypass
is configured.   This is something that will need to be addressed whether
the old system was 120V only or 120/240V with multiple 120V inverters.



With a 120/240V inverter, the bypass must operate both L1 and L2 poles
simultaneously.   A common practice in the early days of solar was to use a
double pole and single pole breaker combo with a special wiring arrangement
and a mechanical interlock to bypass both input and output for each
individual phase.  As you note these were typically installed in a SqD
QO403 3-pole load center, but I’ve also done a similar arrangement in other
enclosures which could fit QOU breakers.  This worked well enough back when
the Trace 120V inverter was the defacto industry standard, as the two
stacked inverters were really operating as two independent units, 180
degrees out of phase.  However, this type of bypass cannot and should not
be used with a 120/240V inverter.  If you find this type of bypass in the
old system, plan on replacing it with a modern equivalent as part of the
upgrade.



Other issues relating to upgrading the system would be constrained by site
conditions and customer choice – ie, does the current generator have
split-phase output capability, is there an L2 conductor already in the
ground (or room in the conduit) for both the input from the generator and
output to the house, does the customer want to run higher power loads in
the future, perhaps run any water pumps at 240 instead of 120 and reduce
the starting surges and potential flicker.  I can’t think of a situation
where a home wired for 120 can’t be fed with 120/240, although the reverse
is not always the case.



To answer the question regarding what is made where, the vast majority of
our products and inverter lines are manufactured in Bellingham, Washington
or in Suwanee Georgia (now Georgia might be a little foreign to some, but
last I looked it’s still part of the US-of-A).  Every Radian inverter, G
series inverter and Extreme charge controller is made here in Washington
State.  We do have an international manufacturing policy where it makes
strategic sense – solar is booming in the developing world, and some
regions have local content provisions or taxation barriers that require
in-country manufacturing so there are a couple inverter lines such as our
VFX3024E for the Rest of World market which are made in India along with
the FM60 and FM80 charge controllers.  However, isn’t that what we want, US
businesses succeeding in the global market and bringing that business
home?  We don’t have any manufacturing in China, nor is there any plan to
do so – however, I’m going to take a moment on a soapbox here related to
China and solar.  China’s citizens look to the West and want access to a
similar quality of life, and the more they burn dead dinos to get it the
more we are all screwed.  IMHO one of the best things that can happen for
survivability on this planet is for China to strongly embrace renewables.
Global solar market reports show massive deployment of PV throughout China
and Asia at all levels, and I’m OK with that.  Bring it on.



Ray, I’d like to work with you on internet discounters, it’s not our
intention to allow folks to undermine the market and devalue what reputable
installers such as yourself bring to the table.  However, I have to push
back on bashing our technical support team.   David, Katee, Jorge and the
rest of the team  work hard to provide trained and knowledgeable support
for all of our customers, not just the ones that belong to some kind of
loyalty club.  The people answering the phones here have experience on the
manufacturing line, service depot or education in Electrical Engineering,
we’re proud to have a couple Veterans on the crew, and everyone goes
through both our CTP and SEI training classes.  If a couple of hiring
notices in the past have caused you grief I apologize for that, but I
challenge you to give our team another chance.



Peace,



Phil



Philip Undercuffler

Director, Strategic Platforms
OutBack Power Technologies

17825 59th Ave NE, Suite B, Arlington, WA 98223

360.618.4306 office  |  425.319.2821 mobile

www.outbackpower.com





On Sun, Feb 1, 2015 at 6:19 AM, Tump t...@swnl.net wrote:

 Allan, are you planning on replacing the battery bank as well? If so SMA
 is always first choice, despite their price point.  As with ANY inverter
 you will probably have an issue. As remote as site is, I always consider
 what manufacture really does compensate you and how quickly do they get you
 a replacement.. Hands down SMA. 120 SPh works with the old gen set,
 works well with 

Re: [RE-wrenches] Off Grid Inverter Replacement Questions

2015-02-01 Thread Tump
Allan, are you planning on replacing the battery bank as well? If so SMA is 
always first choice, despite their price point.  As with ANY inverter you will 
probably have an issue. As remote as site is, I always consider what 
manufacture really does compensate you and how quickly do they get you a 
replacement.. Hands down SMA. 120 SPh works with the old gen set, works 
well with the Trace DC250, (and these expensive units don't adapt as well as 
replacements in older home systems) NOT!, talks to Midnights CCs any 220 load 
is readily installed w/ a t former. No longer are the manus making boards 
readily available so no more field servicing.
If the battery bank is not to be replaced then the OBVFX product line, these 
units do not need additional software/computer/internet service to service 
unlike the some others.. .. oh yeah you need to remove the 01-27  replace it 
with the right file 01-277 sound familiar to any one else?  
TIME VERSES LABOR your last sentence would be a wake up call all the $$$ 
you will need to upgrade this old system why would you use anything other then 
the SMA SI if you too are going to replace the batteries. 
I also will do a bench test so I am not surprised with ANY remote install. Pain 
in the butt but certainly lot less problematic for you and your reputation.
On Jan 30, 2015, at 8:02 PM, Allan Sindelar wrote:

 Esteemed Wrenches,
 This question is prompted by a specific customer's situation, and I have a 
 question related to this, but I'm mainly using the situation to ask a broader 
 question.
 
 The specific situation: A customer's Xantrex SW+2524 has been acting 
 erratically. Fixing the inverter is not the issue; the client is quite 
 remote, and costs of diagnosis, parts and labor for these legacy units have 
 gone up enough that the customer has already decided to replace the unit with 
 a current product. From my perspective, the issues at hand revolve around how 
 to safely and cleanly install a modern inverter into a system structured 
 around old equipment. 
 
 The specific question: Outback's FX series is the current product that most 
 readily replaces the SW/SW+ series: it's also 120V in/out, and it has DC on 
 the right and AC in/out on the left of a horizontally-laid out unit. However, 
 several times in recent years I have heard disparaging comments, both here 
 and in private conversations, about the purported drop in quality of 
 Outback's inverters and controllers since Alpha bought them, but specifically 
 because units, or parts of units, are now made in China, rather than in the 
 U.S. What I want to know, please, are answers to two+ questions: 1) what's 
 the real scoop? what is now made where? and 2) what actual experiences, 
 specifically product failures, have any of you had that directly relate to 
 changes directly attributable to overseas production? In other words, how 
 much of this is real and how much is rumor?
 
 The bigger question (and this issue will come up frequently in the coming 
 years): the SW+, like the SW before it, operates at 120V AC on both input and 
 output. More and more modern battery-based inverters input and output 
 split-phase 120/240V AC. When should I hesitate to replace a 120V legacy 
 inverter with a 120/240V unit?
 
 Among larger whole-house single inverters, Outback's FX and VFX units operate 
 at 120V, but these are older models. SMA's Sunny Island is 120V only, but 
 this is generally considered a weakness in typical SI installations, . 
 Magnum's MS4024 is available in either configuration. Outback's Radian and 
 Schneider's XW and Conext SW are only available as 120-240 units.
 
 Here are the issues that I see: 
 Don't do it if a backup generator is 120V AC-only. It will work, but is hard 
 on the inverters, as all charging current will come in on one leg of the 
 inverter's AC input. Fortunately, relatively few generators are 120V-only; 
 pretty much just the smaller inverter-generators. Most cheaper gennies are 
 240V, and either run through a step-down balancing transformer (which would 
 be taken out with the old 120V inverter) or run out of balance. Many better 
 portable generators have a 120/120-240 switch, making it necessary to only 
 replace a cable and plug to add a second hot conductor.
 
 Also, most older AC switchgear, such as QO403 inverter bypass switches, are 
 set up for single pole breakers, and would thus require replacement, and 
 reworking in general on the AC side to handle two hot input and output 
 conductors. 
 
 But once the jumper between the two hot legs is removed in the AC main panel, 
 and two hots are connected, making the panel 120-240, what are the concerns 
 that I might not have anticipated? Are there any hidden dangers, or 
 situations where this change could cause problems, especially in AC 
 distribution? 
 
 Thanks in advance. I hope that I don't regret posting this late on a Friday...
 Allan
 -- 
 Allan Sindelar
 al...@sindelarsolar.com
 NABCEP Certified PV 

Re: [RE-wrenches] Off Grid Inverter Replacement Questions

2015-01-30 Thread Jerry Shafer
To much to cover right now but in short I have had no issues with the OB
inverters, you just put one with and CC and mate 3 seams to do the trick.
The Radian is nice, it is 240 VAC, its smarter but takes up allot of
additional space. Cheap quick fix is to put a 2435 in the place of the SW
and call it a day.

Jerry

On Fri, Jan 30, 2015 at 3:02 PM, Allan Sindelar al...@sindelarsolar.com
wrote:

  Esteemed Wrenches,
 This question is prompted by a specific customer's situation, and I have a
 question related to this, but I'm mainly using the situation to ask a
 broader question.

 The specific situation: A customer's Xantrex SW+2524 has been acting
 erratically. Fixing the inverter is not the issue; the client is quite
 remote, and costs of diagnosis, parts and labor for these legacy units have
 gone up enough that the customer has already decided to replace the unit
 with a current product. From my perspective, the issues at hand revolve
 around how to safely and cleanly install a modern inverter into a system
 structured around old equipment.

 The specific question: Outback's FX series is the current product that
 most readily replaces the SW/SW+ series: it's also 120V in/out, and it has
 DC on the right and AC in/out on the left of a horizontally-laid out unit.
 However, several times in recent years I have heard disparaging comments,
 both here and in private conversations, about the purported drop in quality
 of Outback's inverters and controllers since Alpha bought them, but
 specifically because units, or parts of units, are now made in China,
 rather than in the U.S. What I want to know, please, are answers to two+
 questions: 1) what's the real scoop? what is now made where? and 2) what
 actual experiences, specifically product failures, have any of you had that
 directly relate to changes directly attributable to overseas production? In
 other words, how much of this is real and how much is rumor?

 The bigger question (and this issue will come up frequently in the coming
 years): the SW+, like the SW before it, operates at 120V AC on both input
 and output. More and more modern battery-based inverters input and output
 split-phase 120/240V AC. When should I hesitate to replace a 120V legacy
 inverter with a 120/240V unit?

 Among larger whole-house single inverters, Outback's FX and VFX units
 operate at 120V, but these are older models. SMA's Sunny Island is 120V
 only, but this is generally considered a weakness in typical SI
 installations, and these expensive units don't adapt as well as
 replacements in older home systems. Magnum's MS4024 is available in either
 configuration. Outback's Radian and Schneider's XW and Conext SW are only
 available as 120-240 units.

 Here are the issues that I see:
 Don't do it if a backup generator is 120V AC-only. It will work, but is
 hard on the inverters, as all charging current will come in on one leg of
 the inverter's AC input. Fortunately, relatively few generators are
 120V-only; pretty much just the smaller inverter-generators. Most cheaper
 gennies are 240V, and either run through a step-down balancing transformer
 (which would be taken out with the old 120V inverter) or run out of
 balance. Many better portable generators have a 120/120-240 switch, making
 it necessary to only replace a cable and plug to add a second hot conductor.

 Also, most older AC switchgear, such as QO403 inverter bypass switches,
 are set up for single pole breakers, and would thus require replacement,
 and reworking in general on the AC side to handle two hot input and output
 conductors.

 But once the jumper between the two hot legs is removed in the AC main
 panel, and two hots are connected, making the panel 120-240, what are the
 concerns that I might not have anticipated? Are there any hidden dangers,
 or situations where this change could cause problems, especially in AC
 distribution?

 Thanks in advance. I hope that I don't regret posting this late on a
 Friday...
 Allan
 --

 *Allan Sindelar*
 al...@sindelarsolar.com
 NABCEP Certified PV Installation Professional
 NABCEP Certified Technical Sales Professional
 New Mexico EE98J Journeyman Electrician
 Founder (Retired), Positive Energy, Inc.
 *505 780-2738 505%20780-2738 cell*



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Re: [RE-wrenches] Off Grid Inverter Replacement Questions

2015-01-30 Thread Ray Walters

Hi Allan;

You didn't mention the DC load center used, but that would effect the 
decision, as well as the relative wall space.  I've found customers were 
very happy with an E Panel setup, as they gained floor/ wall space with 
the upgrade as well. I'm tired of still working in old Trace DC 250 
boxes, if I don't have to.
For inverters, my vote would be for the Magnum over the Outback, not 
that we've had reliability issues with either, but mainly the bang for 
buck factor.
The Magnum has the 120/ 240 vac output, more surge and continuous rating 
than an Outback, and the remote is much lower cost and much easier to 
use than the MATE 3.  I also appreciate that Magnum is policing internet 
discounting, while Outback is allowing an anything goes pricing 
policy, that makes it hard for a reputable installer to compete.  Magnum 
gets my customers more power for less money, and I can still afford to 
offer a service warranty and pay the bills.  I think I really starting 
moving away from Outback when they advertised for technical support 
personnel: no experience necessary.


R.Ray Walters
CTO, Solarray, Inc
Nabcep Certified PV Installer,
Licensed Master Electrician
Solar Design Engineer
303 505-8760

On 1/30/2015 6:02 PM, Allan Sindelar wrote:

Esteemed Wrenches,
This question is prompted by a specific customer's situation, and I 
have a question related to this, but I'm mainly using the situation to 
ask a broader question.


The specific situation: A customer's Xantrex SW+2524 has been acting 
erratically. Fixing the inverter is not the issue; the client is quite 
remote, and costs of diagnosis, parts and labor for these legacy units 
have gone up enough that the customer has already decided to replace 
the unit with a current product. From my perspective, the issues at 
hand revolve around how to safely and cleanly install a modern 
inverter into a system structured around old equipment.


The specific question: Outback's FX series is the current product that 
most readily replaces the SW/SW+ series: it's also 120V in/out, and it 
has DC on the right and AC in/out on the left of a horizontally-laid 
out unit. However, several times in recent years I have heard 
disparaging comments, both here and in private conversations, about 
the purported drop in quality of Outback's inverters and controllers 
since Alpha bought them, but specifically because units, or parts of 
units, are now made in China, rather than in the U.S. What I want to 
know, please, are answers to two+ questions: 1) what's the real scoop? 
what is now made where? and 2) what actual experiences, specifically 
product failures, have any of you had that directly relate to changes 
directly attributable to overseas production? In other words, how much 
of this is real and how much is rumor?


The bigger question (and this issue will come up frequently in the 
coming years): the SW+, like the SW before it, operates at 120V AC on 
both input and output. More and more modern battery-based inverters 
input and output split-phase 120/240V AC. When should I hesitate to 
replace a 120V legacy inverter with a 120/240V unit?


Among larger whole-house single inverters, Outback's FX and VFX units 
operate at 120V, but these are older models. SMA's Sunny Island is 
120V only, but this is generally considered a weakness in typical SI 
installations, and these expensive units don't adapt as well as 
replacements in older home systems. Magnum's MS4024 is available in 
either configuration. Outback's Radian and Schneider's XW and Conext 
SW are only available as 120-240 units.


Here are the issues that I see:
Don't do it if a backup generator is 120V AC-only. It will work, but 
is hard on the inverters, as all charging current will come in on one 
leg of the inverter's AC input. Fortunately, relatively few generators 
are 120V-only; pretty much just the smaller inverter-generators. Most 
cheaper gennies are 240V, and either run through a step-down balancing 
transformer (which would be taken out with the old 120V inverter) or 
run out of balance. Many better portable generators have a 120/120-240 
switch, making it necessary to only replace a cable and plug to add a 
second hot conductor.


Also, most older AC switchgear, such as QO403 inverter bypass 
switches, are set up for single pole breakers, and would thus require 
replacement, and reworking in general on the AC side to handle two hot 
input and output conductors.


But once the jumper between the two hot legs is removed in the AC main 
panel, and two hots are connected, making the panel 120-240, what are 
the concerns that I might not have anticipated? Are there any hidden 
dangers, or situations where this change could cause problems, 
especially in AC distribution?


Thanks in advance. I hope that I don't regret posting this late on a 
Friday...

Allan
--

*Allan Sindelar*
al...@sindelarsolar.com mailto:al...@sindelarsolar.com
NABCEP Certified PV Installation Professional
NABCEP Certified 

Re: [RE-wrenches] Off Grid Inverter Replacement Questions

2015-01-30 Thread Dan Fink
On a similar but slightly different note, has anyone tried the Outback
mini Radian 4048? The Mate3?
The half size Radian still costs more than the Magnum PAE, and the Mate3 +
Flexnet-DC+Hub etc. cost way more than the Magnum remote and battery
monitor.

I stopped using Outback a few years back because of the non-intuitive old
remote that inquisitive clients could accidentally re-program; the Mate3
looks like a great improvement though. Haven't tried it.

Interesting that the Big Three all have approx 4kW 48VDC 120/240 units
available now.

I love the Magnum remotes, I have successfully walked a client through some
serious inverter and gencharger settings changes via satellite SMS texting
to them in their wilderness, when I had no users manual available. Until
you click in the big black button, you are just browsing, no worries etc.
And just install the cheap Magnum battery monitor and it suddenly appears
on the remote as % SOCafter a couple charge/discharges where it says
Thinkin... customers love that.

But how accurate is it? How does it compare to the Bogart gear, and the
Midnite Whizbang? I've just started some testing on my home guinea pig
system to try and get some data. Will report here.

How does the new mini Radian compare with the Magnum PAE on
surge..lights flickering when the fridge turns on, etc? Of course on
the Magnum it's ugly with a 12v, noticeable with a 24v and minor with a 48v
in my experience so far.

Off the grid, and the more remote the install, the more I feel married to
these systems. Just asking for any info to file away for future pre-nups

Best regards;

Dan Fink
Buckville Energy
IREC Certified Instructor™ for:
~ PV Installation Professional
~ Small Wind Installer
NABCEP / IREC / ISPQ Accredited Continuing Education Providers™
970.672.4342



On Fri, Jan 30, 2015 at 9:45 PM, Ray Walters r...@solarray.com wrote:

  Hi Allan;

 You didn't mention the DC load center used, but that would effect the
 decision, as well as the relative wall space.  I've found customers were
 very happy with an E Panel setup, as they gained floor/ wall space with the
 upgrade as well. I'm tired of still working in old Trace DC 250 boxes, if I
 don't have to.
 For inverters, my vote would be for the Magnum over the Outback, not that
 we've had reliability issues with either, but mainly the bang for buck
 factor.
 The Magnum has the 120/ 240 vac output, more surge and continuous rating
 than an Outback, and the remote is much lower cost and much easier to use
 than the MATE 3.  I also appreciate that Magnum is policing internet
 discounting, while Outback is allowing an anything goes pricing policy,
 that makes it hard for a reputable installer to compete.  Magnum gets my
 customers more power for less money, and I can still afford to offer a
 service warranty and pay the bills.  I think I really starting moving away
 from Outback when they advertised for technical support personnel: no
 experience necessary.

 R.Ray Walters
 CTO, Solarray, Inc
 Nabcep Certified PV Installer,
 Licensed Master Electrician
 Solar Design Engineer303 505-8760



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[RE-wrenches] Off Grid Inverter Replacement Questions

2015-01-30 Thread Allan Sindelar

  
  
Esteemed Wrenches,
This question is prompted by a specific customer's situation, and I
have a question related to this, but I'm mainly using the situation
to ask a broader question.

The specific situation: A customer's Xantrex SW+2524 has been acting
erratically. Fixing the inverter is not the issue; the client is
quite remote, and costs of diagnosis, parts and labor for these
legacy units have gone up enough that the customer has already
decided to replace the unit with a current product. From my
perspective, the issues at hand revolve around how to safely and
cleanly install a modern inverter into a system structured around
old equipment. 

The specific question: Outback's FX series is the current product
that most readily replaces the SW/SW+ series: it's also 120V in/out,
and it has DC on the right and AC in/out on the left of a
horizontally-laid out unit. However, several times in recent years I
have heard disparaging comments, both here and in private
conversations, about the purported drop in quality of Outback's
inverters and controllers since Alpha bought them, but specifically
because units, or parts of units, are now made in China, rather than
in the U.S. What I want to know, please, are answers to two+
questions: 1) what's the real scoop? what is now made where? and 2)
what actual experiences, specifically product failures, have any of
you had that directly relate to changes directly attributable to
overseas production? In other words, how much of this is real and
how much is rumor?

The bigger question (and this issue will come up frequently in the
coming years): the SW+, like the SW before it, operates at 120V AC
on both input and output. More and more modern battery-based
inverters input and output split-phase 120/240V AC. When should I
hesitate to replace a 120V legacy inverter with a 120/240V unit?

Among larger whole-house single inverters, Outback's FX and VFX
units operate at 120V, but these are older models. SMA's Sunny
Island is 120V only, but this is generally considered a weakness in
typical SI installations, and these expensive units don't adapt as
well as replacements in older home systems. Magnum's MS4024 is
available in either configuration. Outback's Radian and Schneider's
XW and Conext SW are only available as 120-240 units.

Here are the issues that I see: 
Don't do it if a backup generator is 120V AC-only. It will work, but
is hard on the inverters, as all charging current will come in on
one leg of the inverter's AC input. Fortunately, relatively few
generators are 120V-only; pretty much just the smaller
inverter-generators. Most cheaper gennies are 240V, and either run
through a step-down balancing transformer (which would be taken out
with the old 120V inverter) or run out of balance. Many better
portable generators have a 120/120-240 switch, making it necessary
to only replace a cable and plug to add a second hot conductor.

Also, most older AC switchgear, such as QO403 inverter bypass
switches, are set up for single pole breakers, and would thus
require replacement, and reworking in general on the AC side to
handle two hot input and output conductors. 

But once the jumper between the two hot legs is removed in the AC
main panel, and two hots are connected, making the panel 120-240,
what are the concerns that I might not have anticipated? Are there
any hidden dangers, or situations where this change could cause
problems, especially in AC distribution? 

Thanks in advance. I hope that I don't regret posting this late on a
Friday...
Allan
-- 
  
  
  
  
  
  
  
  
  
  
  
Allan Sindelar
  al...@sindelarsolar.com
  NABCEP Certified PV
Installation Professional
NABCEP Certified Technical Sales Professional
New Mexico EE98J Journeyman Electrician
Founder (Retired), Positive
  Energy,
  Inc.
505 780-2738 cell


 
  

  

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