Re: [RE-wrenches] GEC sizing for a high amp, low voltage PV system with microinverters

2013-09-19 Thread Nick Soleil
Hi Bill and wrenches,

To clarify, our new Enphase M250 microinverter does not have a grounding
terminal.  The grounding of the M250 will be provided through the Engage
cable.  We only have a hole in the lid, in the rare case that a lug will be
desired or required by the AHJ, but we do not provide the grounding clip
with the microinverter.  A grounding terminal can be added to the
microinverter.  We have an application note on alternate grounding methods
for the M250, if needed.


On Wed, Sep 18, 2013 at 9:37 AM, Bill Brooks billbroo...@yahoo.com wrote:

 Dave, Gary, and Charlie,

 ** **

 First, the directions from the manufacturer should be the guide as to
 whether a GEC is required or not. Just because a GEC terminal is located on
 the equipment, does not mean that one is required. Case in point—Enphase’s
 new IG product does not require a GEC, yet it has a grounding terminal for
 AHJs that might insist on one. This terminal  is not intended for a GEC,
 but it is intended for an extra EGC if the AHJ requires it (LOL on all the
 abbreviations). 

 ** **

 The 2014 NEC makes it very clear that ungrounded PV systems do NOT require
 an GEC on the dc side and that the ac EGC is sufficient to provide a ground
 reference for the required dc EGC.

 ** **

 “690.47(B) *Direct-Current Systems.* …*An ac equipment grounding system
 shall be permitted to be used for equipment grounding of inverters and
 other equipment and for the ground-fault detection reference for ungrounded
 PV systems.*

 ** **

 “690.47(C)(3) *Combined Direct-Current Grounding Electrode Conductor and
 Alternating-Current Equipment*

 *Grounding Conductor.** An unspliced, or irreversibly spliced, combined
 grounding conductor shall be run from*

 *the marked dc grounding electrode conductor connection point along with
 the ac circuit conductors to the grounding*

 *busbar in the associated ac equipment. This combined grounding conductor
 shall be the larger of the sizes specified*

 *by 250.122 or 250.166 and shall be installed in accordance with
 250.64(E).* *For ungrounded systems, this conductor shall be sized in
 accordance with 250.122 and shall not be required to be larger than the
 largest ungrounded phase conductor.**”*

 * *

 Red letters not Jesus’ words. This is the new language of the 2014 NEC. It
 is now in print.

 ** **

 The very practical reason that a 6AWG is only required with a single
 ground rod has to do with the current carrying capacity of a 5/8”, 8’
 ground rod in soils of low resistivity—nothing more.

 ** **

 Bill.

 ** **

 ** **

 *From:* re-wrenches-boun...@lists.re-wrenches.org [mailto:
 re-wrenches-boun...@lists.re-wrenches.org] *On Behalf Of *Dave Click
 *Sent:* Wednesday, September 18, 2013 5:38 AM
 *To:* re-wrenches@lists.re-wrenches.org
 *Subject:* Re: [RE-wrenches] GEC sizing for a high amp, low voltage PV
 system with microinverters

 ** **

 I think Gary may be overthinking this. If the micro-inverters have a GEC
 lug then you'll need to run a GEC.


 If you run your GEC to a ground rod, then you don't need to use one larger
 than #6 per 250.166(C). (note also (D) and (E) but they're less useful to
 you here)
 *
 Commentary:*
 It makes no sense to me why the NEC can require a 0.9in diameter, #600mcm
 GEC for some systems (not this one) per 250.166(B) and then say oh wait,
 you installed a single ground rod? Then a #6 is all you need! in
 250.166(C). But it certainly makes our lives easier.

 If the building GE is not a ground rod, you could still run your #6 GEC to
 that new ground rod, and then bond that rod to the existing electrode using
 whatever size jumper is required per 250.53 (which I believe would also be
 a #6). This lets you keep that 300' run as a #6 rather than a #4 or #2 that
 may be required otherwise.

 DKC

 On 2013/9/17 23:56, Gary Willett wrote:

 Charlie:

 The answer depends on whether the system (modules and micro-inverters)
 is grounded or ungrounded. I think you are describing a grounded
 system, but it's not totally clear based on your issue description.

 If the micro-inverter is transformer-less the conductors are not
 isolated between the DC-in and the AC-out. This requires the micro-inverter
 to have no DC-side system ground. The micro-inverter AC-side always
 requires an EGC.

 I am assuming that the PV modules are in close proximity to the
 micro-inverters, and the 300' home-run is for the AC outputs of the
 micro-inverters.

 Is either DC bus (PV+ or PV-) a grounded conductor, or are both busses
 ungrounded? If the DC-side combiners and re-combiners have OCPDs and
 disconnecting means for both PV+ and PV-, then your system is considered to
 be floating or ungrounded.

 If the system is ungrounded, a GEC is not required on the DC-side of the
 micro-inverter, and only an AC-EGC sized per NEC 690.45 is required.

 If the DC-side combiners and re-combiners have OCPDs and disconnecting
 means for only one conductor (PV+ or PV

Re: [RE-wrenches] GEC sizing for a high amp, low voltage PV system with microinverters

2013-09-18 Thread Dave Click
I think Gary may be overthinking this. If the micro-inverters have a GEC 
lug then you'll need to run a GEC.


If you run your GEC to a ground rod, then you don't need to use one 
larger than #6 per 250.166(C). (note also (D) and (E) but they're less 
useful to you here)

/
Commentary:/
It makes no sense to me why the NEC can require a 0.9in diameter, 
#600mcm GEC for some systems (not this one) per 250.166(B) and then say 
oh wait, you installed a single ground rod? Then a #6 is all you need! 
in 250.166(C). But it certainly makes our lives easier.


If the building GE is not a ground rod, you could still run your #6 GEC 
to that new ground rod, and then bond that rod to the existing electrode 
using whatever size jumper is required per 250.53 (which I believe would 
also be a #6). This lets you keep that 300' run as a #6 rather than a #4 
or #2 that may be required otherwise.


DKC

On 2013/9/17 23:56, Gary Willett wrote:

Charlie:

The answer depends on whether the system (modules and 
micro-inverters) is grounded or ungrounded. I think you are 
describing a grounded system, but it's not totally clear based on 
your issue description.


If the micro-inverter is transformer-less the conductors are not 
isolated between the DC-in and the AC-out. This requires the 
micro-inverter to have no DC-side system ground. The micro-inverter 
AC-side always requires an EGC.


I am assuming that the PV modules are in close proximity to the 
micro-inverters, and the 300' home-run is for the AC outputs of the 
micro-inverters.


Is either DC bus (PV+ or PV-) a grounded conductor, or are both busses 
ungrounded? If the DC-side combiners and re-combiners have OCPDs and 
disconnecting means for both PV+ and PV-, then your system is 
considered to be floating or ungrounded.


If the system is ungrounded, a GEC is not required on the DC-side of 
the micro-inverter, and only an AC-EGC sized per NEC 690.45 is required.


If the DC-side combiners and re-combiners have OCPDs and disconnecting 
means for only one conductor (PV+ or PV-), then your PV system is 
considered to be grounded. If the system is grounded, the combined 
DC-GEC and AC-EGC sizing requirements in NEC 690.47(C)(3) apply. The 
larger of the EGC (Table 250.122) and GEC [250.166(B)] sizes will be 
required.


More specifics on the PV module Vmpp and micro-inverter you're dealing 
with would be helpful.


Regards,

Gary Willett
Icarus Solar


On 9/17/13 8:37 PM, Aladdin Solar wrote:
We will be installing a 40KW grid-tied PV system that uses PV modules 
wired in parallel as per the module manufacturer -- so it's a high 
amperage, low voltage system on the DC side. 2 branches of about 3KW 
of parallel wired modules each come together onto a DC bus. The DC 
branch conductors are sized as 2AWG.
The inverter system provided by the manufacturer consists of a number 
of UL1741 single phase microinverters that all are powered off of the 
low voltage DC bus. So there's a bunch of microinverters in parallel, 
combined output is single phase power.
Those microinverters have a ground lug labeled GEC. You know where 
this is going...
Assuming we are following NEC 690.47(C)(3), we'll be treating this 
ground as GEC and following all the GEC rules. My understanding is 
that because the DC conductors within the array are 2AWG (NEC 
250.166(B), we will need to connect all 12 branches and 6 DC buses 
with continuous 2AWG and bring it all the way back 300' to where the 
AC GEC bond is located. We're getting a lot of pushback from the 
electrical sub and even some disagreement from the module 
manufacturer on this--no one's ever seen a grounding conductor of 
this size being required for this application.
Please don't get too bogged down with understanding the low voltage, 
parallel module spec and the massive number of microinverters 
involved. What I'm looking for is confirmation that I am properly 
understanding how the NEC GEC requirements apply, especially to the 
GEC size.

Charlie Pickard
NABCEP Certified PV Installation Professional ^(TM)
Aladdin Solar, LLC


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Re: [RE-wrenches] GEC sizing for a high amp, low voltage PV system with microinverters

2013-09-18 Thread August Goers
Hi Charlie,



I can't help but be intrigued by your setup here. It seems like the
complete opposite of where our commercial systems are going with
transformerless 1000 V inverters entering the market. Anyway, I'm sure it's
an interesting project and there may very well be advantages to the system
you're building.



I agree with Dave below that you should be okay with a #6 run to a ground
rod. Otherwise, your logic for sizing the GEC seems correct. We deal with
this similar issue when designing battery backup systems and the GEC can
get unwieldy very quickly. I would just point out your sizing logic per
250.166(C) on your plans for the inspector to see.



Best,



August



*From:* re-wrenches-boun...@lists.re-wrenches.org [mailto:
re-wrenches-boun...@lists.re-wrenches.org] *On Behalf Of *Dave Click
*Sent:* Wednesday, September 18, 2013 5:38 AM
*To:* re-wrenches@lists.re-wrenches.org
*Subject:* Re: [RE-wrenches] GEC sizing for a high amp, low voltage PV
system with microinverters



I think Gary may be overthinking this. If the micro-inverters have a GEC
lug then you'll need to run a GEC.

If you run your GEC to a ground rod, then you don't need to use one larger
than #6 per 250.166(C). (note also (D) and (E) but they're less useful to
you here)
*
Commentary:*
It makes no sense to me why the NEC can require a 0.9in diameter, #600mcm
GEC for some systems (not this one) per 250.166(B) and then say oh wait,
you installed a single ground rod? Then a #6 is all you need! in
250.166(C). But it certainly makes our lives easier.

If the building GE is not a ground rod, you could still run your #6 GEC to
that new ground rod, and then bond that rod to the existing electrode using
whatever size jumper is required per 250.53 (which I believe would also be
a #6). This lets you keep that 300' run as a #6 rather than a #4 or #2 that
may be required otherwise.

DKC

On 2013/9/17 23:56, Gary Willett wrote:

Charlie:

The answer depends on whether the system (modules and micro-inverters) is
grounded or ungrounded. I think you are describing a grounded system,
but it's not totally clear based on your issue description.

If the micro-inverter is transformer-less the conductors are not isolated
between the DC-in and the AC-out. This requires the micro-inverter to have
no DC-side system ground. The micro-inverter AC-side always requires an EGC.

I am assuming that the PV modules are in close proximity to the
micro-inverters, and the 300' home-run is for the AC outputs of the
micro-inverters.

Is either DC bus (PV+ or PV-) a grounded conductor, or are both busses
ungrounded? If the DC-side combiners and re-combiners have OCPDs and
disconnecting means for both PV+ and PV-, then your system is considered to
be floating or ungrounded.

If the system is ungrounded, a GEC is not required on the DC-side of the
micro-inverter, and only an AC-EGC sized per NEC 690.45 is required.

If the DC-side combiners and re-combiners have OCPDs and disconnecting
means for only one conductor (PV+ or PV-), then your PV system is
considered to be grounded. If the system is grounded, the combined
DC-GEC and AC-EGC sizing requirements in NEC 690.47(C)(3) apply. The larger
of the EGC (Table 250.122) and GEC [250.166(B)] sizes will be required.

More specifics on the PV module Vmpp and micro-inverter you're dealing with
would be helpful.

Regards,

Gary Willett
Icarus Solar


On 9/17/13 8:37 PM, Aladdin Solar wrote:

We will be installing a 40KW grid-tied PV system that uses PV modules wired
in parallel as per the module manufacturer -- so it's a high amperage, low
voltage system on the DC side. 2 branches of about 3KW of parallel wired
modules each come together onto a DC bus. The DC branch conductors are
sized as 2AWG.



The inverter system provided by the manufacturer consists of a number of
UL1741 single phase microinverters that all are powered off of the low
voltage DC bus. So there's a bunch of microinverters in parallel, combined
output is single phase power.



Those microinverters have a ground lug labeled GEC. You know where this
is going...



Assuming we are following NEC 690.47(C)(3), we'll be treating this ground
as GEC and following all the GEC rules. My understanding is that because
the DC conductors within the array are 2AWG (NEC 250.166(B), we will need
to connect all 12 branches and 6 DC buses with continuous 2AWG and bring it
all the way back 300' to where the AC GEC bond is located. We're getting a
lot of pushback from the electrical sub and even some disagreement from the
module manufacturer on this--no one's ever seen a grounding conductor of
this size being required for this application.



Please don't get too bogged down with understanding the low voltage,
parallel module spec and the massive number of microinverters involved.
What I'm looking for is confirmation that I am properly understanding how
the NEC GEC requirements apply, especially to the GEC size.



Charlie Pickard
NABCEP Certified PV Installation Professional

Re: [RE-wrenches] GEC sizing for a high amp, low voltage PV system with microinverters

2013-09-18 Thread Jay Peltz
I believe this is the tenK solar product being talked about. 

Jay
Peltz power

Sent from my iPhone

On Sep 18, 2013, at 8:49 AM, August Goers aug...@luminalt.com wrote:

 Hi Charlie,
  
 I can't help but be intrigued by your setup here. It seems like the complete 
 opposite of where our commercial systems are going with transformerless 1000 
 V inverters entering the market. Anyway, I'm sure it's an interesting project 
 and there may very well be advantages to the system you're building.
  
 I agree with Dave below that you should be okay with a #6 run to a ground 
 rod. Otherwise, your logic for sizing the GEC seems correct. We deal with 
 this similar issue when designing battery backup systems and the GEC can get 
 unwieldy very quickly. I would just point out your sizing logic per 
 250.166(C) on your plans for the inspector to see.
  
 Best,
  
 August
  
 From: re-wrenches-boun...@lists.re-wrenches.org 
 [mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Dave Click
 Sent: Wednesday, September 18, 2013 5:38 AM
 To: re-wrenches@lists.re-wrenches.org
 Subject: Re: [RE-wrenches] GEC sizing for a high amp, low voltage PV system 
 with microinverters
  
 I think Gary may be overthinking this. If the micro-inverters have a GEC lug 
 then you'll need to run a GEC.
 
 If you run your GEC to a ground rod, then you don't need to use one larger 
 than #6 per 250.166(C). (note also (D) and (E) but they're less useful to you 
 here)
 
 Commentary:
 It makes no sense to me why the NEC can require a 0.9in diameter, #600mcm GEC 
 for some systems (not this one) per 250.166(B) and then say oh wait, you 
 installed a single ground rod? Then a #6 is all you need! in 250.166(C). But 
 it certainly makes our lives easier.
 
 If the building GE is not a ground rod, you could still run your #6 GEC to 
 that new ground rod, and then bond that rod to the existing electrode using 
 whatever size jumper is required per 250.53 (which I believe would also be a 
 #6). This lets you keep that 300' run as a #6 rather than a #4 or #2 that may 
 be required otherwise.
 
 DKC
 
 On 2013/9/17 23:56, Gary Willett wrote:
 Charlie:
 
 The answer depends on whether the system (modules and micro-inverters) is 
 grounded or ungrounded. I think you are describing a grounded system, 
 but it's not totally clear based on your issue description.
 
 If the micro-inverter is transformer-less the conductors are not isolated 
 between the DC-in and the AC-out. This requires the micro-inverter to have no 
 DC-side system ground. The micro-inverter AC-side always requires an EGC.
 
 I am assuming that the PV modules are in close proximity to the 
 micro-inverters, and the 300' home-run is for the AC outputs of the 
 micro-inverters.
 
 Is either DC bus (PV+ or PV-) a grounded conductor, or are both busses 
 ungrounded? If the DC-side combiners and re-combiners have OCPDs and 
 disconnecting means for both PV+ and PV-, then your system is considered to 
 be floating or ungrounded.
 
 If the system is ungrounded, a GEC is not required on the DC-side of the 
 micro-inverter, and only an AC-EGC sized per NEC 690.45 is required.
 
 If the DC-side combiners and re-combiners have OCPDs and disconnecting means 
 for only one conductor (PV+ or PV-), then your PV system is considered to be 
 grounded. If the system is grounded, the combined DC-GEC and AC-EGC 
 sizing requirements in NEC 690.47(C)(3) apply. The larger of the EGC (Table 
 250.122) and GEC [250.166(B)] sizes will be required.
 
 More specifics on the PV module Vmpp and micro-inverter you're dealing with 
 would be helpful.
 
 Regards,
 
 Gary Willett
 Icarus Solar
 
 
 On 9/17/13 8:37 PM, Aladdin Solar wrote:
 We will be installing a 40KW grid-tied PV system that uses PV modules wired 
 in parallel as per the module manufacturer -- so it's a high amperage, low 
 voltage system on the DC side. 2 branches of about 3KW of parallel wired 
 modules each come together onto a DC bus. The DC branch conductors are sized 
 as 2AWG.
  
 The inverter system provided by the manufacturer consists of a number of 
 UL1741 single phase microinverters that all are powered off of the low 
 voltage DC bus. So there's a bunch of microinverters in parallel, combined 
 output is single phase power.
  
 Those microinverters have a ground lug labeled GEC. You know where this is 
 going...
  
 Assuming we are following NEC 690.47(C)(3), we'll be treating this ground as 
 GEC and following all the GEC rules. My understanding is that because the DC 
 conductors within the array are 2AWG (NEC 250.166(B), we will need to connect 
 all 12 branches and 6 DC buses with continuous 2AWG and bring it all the way 
 back 300' to where the AC GEC bond is located. We're getting a lot of 
 pushback from the electrical sub and even some disagreement from the module 
 manufacturer on this--no one's ever seen a grounding conductor of this size 
 being required for this application.
  
 Please don't get too bogged down

Re: [RE-wrenches] GEC sizing for a high amp, low voltage PV system with microinverters

2013-09-18 Thread Bill Brooks
Dave, Gary, and Charlie,

 

First, the directions from the manufacturer should be the guide as to
whether a GEC is required or not. Just because a GEC terminal is located on
the equipment, does not mean that one is required. Case in point-Enphase's
new IG product does not require a GEC, yet it has a grounding terminal for
AHJs that might insist on one. This terminal  is not intended for a GEC, but
it is intended for an extra EGC if the AHJ requires it (LOL on all the
abbreviations). 

 

The 2014 NEC makes it very clear that ungrounded PV systems do NOT require
an GEC on the dc side and that the ac EGC is sufficient to provide a ground
reference for the required dc EGC.

 

690.47(B) Direct-Current Systems. .An ac equipment grounding system shall
be permitted to be used for equipment grounding of inverters and other
equipment and for the ground-fault detection reference for ungrounded PV
systems.

 

690.47(C)(3) Combined Direct-Current Grounding Electrode Conductor and
Alternating-Current Equipment

Grounding Conductor. An unspliced, or irreversibly spliced, combined
grounding conductor shall be run from

the marked dc grounding electrode conductor connection point along with the
ac circuit conductors to the grounding

busbar in the associated ac equipment. This combined grounding conductor
shall be the larger of the sizes specified

by 250.122 or 250.166 and shall be installed in accordance with 250.64(E).
For ungrounded systems, this conductor shall be sized in accordance with
250.122 and shall not be required to be larger than the largest ungrounded
phase conductor.

 

Red letters not Jesus' words. This is the new language of the 2014 NEC. It
is now in print.

 

The very practical reason that a 6AWG is only required with a single ground
rod has to do with the current carrying capacity of a 5/8, 8' ground rod in
soils of low resistivity-nothing more.

 

Bill.

 

 

From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Dave Click
Sent: Wednesday, September 18, 2013 5:38 AM
To: re-wrenches@lists.re-wrenches.org
Subject: Re: [RE-wrenches] GEC sizing for a high amp, low voltage PV system
with microinverters

 

I think Gary may be overthinking this. If the micro-inverters have a GEC lug
then you'll need to run a GEC.

If you run your GEC to a ground rod, then you don't need to use one larger
than #6 per 250.166(C). (note also (D) and (E) but they're less useful to
you here)

Commentary:
It makes no sense to me why the NEC can require a 0.9in diameter, #600mcm
GEC for some systems (not this one) per 250.166(B) and then say oh wait,
you installed a single ground rod? Then a #6 is all you need! in
250.166(C). But it certainly makes our lives easier.

If the building GE is not a ground rod, you could still run your #6 GEC to
that new ground rod, and then bond that rod to the existing electrode using
whatever size jumper is required per 250.53 (which I believe would also be a
#6). This lets you keep that 300' run as a #6 rather than a #4 or #2 that
may be required otherwise.

DKC

On 2013/9/17 23:56, Gary Willett wrote:

Charlie:

The answer depends on whether the system (modules and micro-inverters) is
grounded or ungrounded. I think you are describing a grounded system,
but it's not totally clear based on your issue description.

If the micro-inverter is transformer-less the conductors are not isolated
between the DC-in and the AC-out. This requires the micro-inverter to have
no DC-side system ground. The micro-inverter AC-side always requires an EGC.

I am assuming that the PV modules are in close proximity to the
micro-inverters, and the 300' home-run is for the AC outputs of the
micro-inverters.

Is either DC bus (PV+ or PV-) a grounded conductor, or are both busses
ungrounded? If the DC-side combiners and re-combiners have OCPDs and
disconnecting means for both PV+ and PV-, then your system is considered to
be floating or ungrounded.

If the system is ungrounded, a GEC is not required on the DC-side of the
micro-inverter, and only an AC-EGC sized per NEC 690.45 is required.

If the DC-side combiners and re-combiners have OCPDs and disconnecting means
for only one conductor (PV+ or PV-), then your PV system is considered to be
grounded. If the system is grounded, the combined DC-GEC and AC-EGC
sizing requirements in NEC 690.47(C)(3) apply. The larger of the EGC (Table
250.122) and GEC [250.166(B)] sizes will be required.

More specifics on the PV module Vmpp and micro-inverter you're dealing with
would be helpful.

Regards,

Gary Willett
Icarus Solar


On 9/17/13 8:37 PM, Aladdin Solar wrote:

We will be installing a 40KW grid-tied PV system that uses PV modules wired
in parallel as per the module manufacturer -- so it's a high amperage, low
voltage system on the DC side. 2 branches of about 3KW of parallel wired
modules each come together onto a DC bus. The DC branch conductors are sized
as 2AWG.

 

The inverter system provided

Re: [RE-wrenches] GEC sizing for a high amp, low voltage PV system with microinverters

2013-09-18 Thread Bill Brooks
Nick,

 

Thanks for the clarification-it is a mysterious threaded hole..

 

Bill.

 

From: re-wrenches-boun...@lists.re-wrenches.org
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Nick Soleil
Sent: Wednesday, September 18, 2013 10:19 AM
To: RE-wrenches
Subject: Re: [RE-wrenches] GEC sizing for a high amp, low voltage PV system
with microinverters

 

Hi Bill and wrenches,

To clarify, our new Enphase M250 microinverter does not have a grounding
terminal.  The grounding of the M250 will be provided through the Engage
cable.  We only have a hole in the lid, in the rare case that a lug will be
desired or required by the AHJ, but we do not provide the grounding clip
with the microinverter.  A grounding terminal can be added to the
microinverter.  We have an application note on alternate grounding methods
for the M250, if needed.

 

 
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Re: [RE-wrenches] GEC sizing for a high amp, low voltage PV system with microinverters

2013-09-18 Thread Nick Soleil
Hi Bill,

We wanted to prevent any confusion with inspectors on this topic.  So the
production units don't even have the threaded PEM nut; just a hole.


On Wed, Sep 18, 2013 at 12:42 PM, Bill Brooks billbroo...@yahoo.com wrote:

 Nick,

 ** **

 Thanks for the clarification—it is a mysterious threaded hole….

 ** **

 Bill.

 ** **

 *From:* re-wrenches-boun...@lists.re-wrenches.org [mailto:
 re-wrenches-boun...@lists.re-wrenches.org] *On Behalf Of *Nick Soleil
 *Sent:* Wednesday, September 18, 2013 10:19 AM
 *To:* RE-wrenches

 *Subject:* Re: [RE-wrenches] GEC sizing for a high amp, low voltage PV
 system with microinverters

 ** **

 Hi Bill and wrenches,

 To clarify, our new Enphase M250 microinverter does not have a grounding
 terminal.  The grounding of the M250 will be provided through the Engage
 cable.  We only have a hole in the lid, in the rare case that a lug will be
 desired or required by the AHJ, but we do not provide the grounding clip
 with the microinverter.  A grounding terminal can be added to the
 microinverter.  We have an application note on alternate grounding methods
 for the M250, if needed.

 ** **

 ** **


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Cordially,

*Nick Soleil*

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*

*Enphase Energy*

Mobile: (707) 321-2937


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Re: [RE-wrenches] GEC sizing for a high amp, low voltage PV system with microinverters

2013-09-18 Thread Aladdin Solar
Thanks Brian. That helps.

Charlie Pickard
NABCEP Certified PV Installation Professional ™
Aladdin Solar,LLC

- Original Message - 
  From: Brian Mehalic 
  To: Aladdin Solar ; RE-wrenches 
  Sent: Wednesday, September 18, 2013 4:17 PM
  Subject: Re: [RE-wrenches] GEC sizing for a high amp, low voltage PV system 
with microinverters


  Sole connection indicates that a GEC is connected to only one type of 
grounding electrode. This term is easily mis- understood. For example, a GEC 
can be connected to more than one grounding electrode—say, two ground rods—and 
still be considered to have a sole connection. Similarly, multiple GECs 
connected to the same grounding electrode are each considered to have a sole 
connection. When GECs have a sole connection, their maximum size is limited per 
NEC Sections 250.66 for an ac system and 250.166 for a dc system.  The 2014 NEC 
adds some clarification on this.


  Brian Mehalic 
  NABCEP Certified Solar PV Installation Professional™ R031508-59
  IREC ISPQ Certified Affiliated Instructor/PV US-0132



  PV Curriculum Developer and Instructor
  Solar Energy International
  http://www.solarenergy.org



  On Wed, Sep 18, 2013 at 4:52 PM, Aladdin Solar cpick...@aladdinsolar.com 
wrote:

Yes, Jay, this is a TenKSolar system -- they certainly do have a habit of 
taking the 'thinking outside the box' approach!

The microinverter manufacturer states in their installation manual, 
Connect the grounding electrode conductor to the microinverter ground clamp 
so it's quite clear we are dealing with GEC rules.

Thanks for all your comments and the reminder of the NEC 250.166(C) 
exception which I hadn't really connected with before. 

I'm having difficulty understanding what the requirement in that paragraph 
actually means. When it states that portion of the grounding electrode 
conductor that is the sole connection to the grounding electrode shall not be 
required to be larger than 6AWG... -- what does that portion and sole 
connection mean? If we have a number of GEC branches from that are 
irreversably spliced to a single 6AWG conductor bonded to the grounding 
electrode, do those various GECs affect the that portion and sole 
connection at all?

Charlie Pickard
NABCEP Certified PV Installation Professional ™
Aladdin Solar, LLC


  - Original Message - 
  From: Bill Brooks 
  To: 'RE-wrenches' 
  Sent: Wednesday, September 18, 2013 2:42 PM
  Subject: Re: [RE-wrenches] GEC sizing for a high amp,low voltage PV 
system with microinverters


  Nick,



  Thanks for the clarification—it is a mysterious threaded hole….



  Bill.



  From: re-wrenches-boun...@lists.re-wrenches.org 
[mailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Nick Soleil
  Sent: Wednesday, September 18, 2013 10:19 AM
  To: RE-wrenches
  Subject: Re: [RE-wrenches] GEC sizing for a high amp, low voltage PV 
system with microinverters



  Hi Bill and wrenches,

  To clarify, our new Enphase M250 microinverter does not have a grounding 
terminal.  The grounding of the M250 will be provided through the Engage cable. 
 We only have a hole in the lid, in the rare case that a lug will be desired or 
required by the AHJ, but we do not provide the grounding clip with the 
microinverter.  A grounding terminal can be added to the microinverter.  We 
have an application note on alternate grounding methods for the M250, if needed.



 


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Re: [RE-wrenches] GEC sizing for a high amp, low voltage PV system with microinverters

2013-09-17 Thread Gary Willett

  
  
Charlie:
  
  The answer depends on whether the "system" (modules and
  micro-inverters) is "grounded" or "ungrounded". I think you are
  describing a "grounded" system, but it's not totally clear based
  on your issue description.
  
  If the micro-inverter is "transformer-less" the conductors are not
  isolated between the DC-in and the AC-out. This requires the
  micro-inverter to have no DC-side system ground. The
  micro-inverter AC-side always requires an EGC.
  
  I am assuming that the PV modules are in close proximity to the
  micro-inverters, and the 300' home-run is for the AC outputs of
  the micro-inverters.
  
  Is either DC bus (PV+ or PV-) a grounded conductor, or are both
  busses ungrounded? If the DC-side combiners and re-combiners have
  OCPDs and disconnecting means for both PV+ and PV-, then your
  system is considered to be "floating" or "ungrounded".
  
  If the system is "ungrounded", a GEC is not required on the
  DC-side of the micro-inverter, and only an AC-EGC sized per NEC
  690.45 is required.
  
  If the DC-side combiners and re-combiners have OCPDs and
  disconnecting means for only one conductor (PV+ or PV-), then your
  PV system is considered to be "grounded". If the system is
  "grounded", the combined DC-GEC and AC-EGC sizing requirements in
  NEC 690.47(C)(3) apply. The larger of the EGC (Table 250.122) and
  GEC [250.166(B)] sizes will be required.
  
  More specifics on the PV module Vmpp and micro-inverter you're
  dealing with would be helpful.
  
  Regards,
  
  Gary Willett
  Icarus Solar
  
  
  On 9/17/13 8:37 PM, Aladdin Solar wrote:


  
  
  
  We will be installing a 40KW
  grid-tied PV system that uses PV modules wired in parallel as
  per the module manufacturer-- so it's a high amperage, low
  voltage system on the DC side. 2 branches of about 3KW of
  parallel wired modules each come together onto a DC bus. The
  DC branch conductors are sized as 2AWG.
  
  The inverter system provided by
  the manufacturer consists of a number of UL1741 single phase
  microinverters that all are powered off of the low voltage DC
  bus. So there's a bunch of microinverters in parallel,
  combined output is single phase power.
  
  Those microinverters have a
  ground lug labeled "GEC". You know where this is going...
  
  Assuming we are following NEC
  690.47(C)(3), we'll betreating this ground as GEC and
  following all the GEC rules. My understanding is that because
  the DC conductors within the array are 2AWG (NEC 250.166(B),
  we will need to connect all 12 branches and 6 DC buses with
  continuous 2AWG and bring it all the way back 300' to where
  the AC GEC bond is located. We're getting a lot of pushback
  from the electrical sub and even some disagreement from the
  module manufacturer on this--no one's ever seen a grounding
  conductor of this size being required for this application.
  
  Please don't get too bogged down
  with understanding the low voltage, parallel module spec and
  the massive number of microinverters involved. What I'm
  looking for is confirmation that I am properly
  understandinghow theNEC GEC requirements apply, especially
  to the GEC size.
  
  Charlie Pickard
  NABCEP Certified PV Installation Professional 
  Aladdin Solar, LLC

  
  
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