[Repeater-Builder] Re: Wacom filters service

2005-05-06 Thread skipp025
Hopefully you have the instruments to align 
the cavities. 

Clean any visible threaded shafts and mechanical 
parts with a small (wood handle type) Stainless 
Steel or Brass Brush.

Use a combination of clean lint free rags and 
a non residue leaving lubricant to lightly 
free up the mechanical parts.  Amsoil MP 
Synthetic Spray is a good choice for some places
(and it's cheap to buy). 

Measure and record the relative shaft lengths 
and any available adjustments. 

I made up a drill chuck/clamp for the tune 
rod.  After the above steps, I slowly run the 
tuning rods up and down almost the entire range 
of the plunger assembly.  Using a Makita hand 
drill and many others with a very light torque 
release setting will ensure you don't damage 
the mechanics. 

Running the plunger cap up and down a few times 
will help remove oxide buildup and pitting. 

High power RF, nearby lighting (and direct) can 
cause serious plunger/cap pitting, especially 
with/during small mechanincal vibrations. More 
so from inexperienced high power duplexer tuning.

Those who use the rf power alignment duplexer 
tune method are advised to use very low power for 
the initial coarse adjustments. 

Put the duplexer adjustment back in range, adjust 
with your test equipment and see if the noise 
goes away.  Be sure to check the coax jumper 
and connectors for proper assembly.  A very light 
coat of Caig Labs ProGold G5 on a rag can be 
wipped over the connector ends. 

Plunger pitting is a very common noise source. 
Bad cases from lightning strikes and Boob Tuning 
may not be easily fixed ... in such cases you 
can only use the cavity at other frequencies 
where the adjustments don't place the damaged 
plunger/body mechanics at the same location. 

Been there, done that, coffee mug and tee shirt. 

cheers,
skipp 



 fraser3914 [EMAIL PROTECTED] wrote:
 Hello all,,,I need to strip down and service 
 a set of four Wacom 145mhz filters for our local 
 2m box has anyone any advice before I start
 after 15 years use the adjusters have become noisy etc,
 
 Rgds Fraser G8FEZ






 
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Re: [Repeater-Builder] Re: Wacom filters service

2005-05-06 Thread Fraser Stuart



Hi Skipp,,,Brilliant just what I was looking for someonewho has the "T" shirt was involved with some of the first UK ham repeaters back in the later 70's now getting back into them,,,and yes have loads of test equipment etc,,,and hopfully the knowledge to use them,,,once again many thanks,,

Fraserskipp025 [EMAIL PROTECTED] wrote:
Hopefully you have the instruments to align the cavities. Clean any visible threaded shafts and mechanical parts with a small (wood handle type) Stainless Steel or Brass Brush.Use a combination of clean lint free rags and a non residue leaving lubricant to lightly free up the mechanical parts. Amsoil MP Synthetic Spray is a good choice for some places(and it's cheap to buy). Measure and record the relative shaft lengths and any available adjustments. I made up a drill chuck/clamp for the tune rod. After the above steps, I slowly run the tuning rods up and down almost the entire range of the plunger assembly. Using a Makita hand drill and many others with a very light torque release setting will ensure you don't damage the mechanics. Running the plunger cap up and down a few times will
 help remove oxide buildup and pitting. High power RF, nearby lighting (and direct) can cause serious plunger/cap pitting, especially with/during small mechanincal vibrations. More so from inexperienced high power duplexer tuning.Those who use the rf power alignment duplexer tune method are advised to use very low power for the initial coarse adjustments. Put the duplexer adjustment back in range, adjust with your test equipment and see if the noise goes away. Be sure to check the coax jumper and connectors for proper assembly. A very light coat of Caig Labs ProGold G5 on a rag can be wipped over the connector ends. Plunger pitting is a very common noise source. Bad cases from lightning strikes and "Boob Tuning" may not be easily fixed ... in such cases you can only use the cavity at other frequencies where the adjustments don't place the damaged plunger/body mechanics at the same location.
 Been there, done that, coffee mug and tee shirt. cheers,skipp  "fraser3914" <[EMAIL PROTECTED]>wrote: Hello all,,,I need to strip down and service  a set of four Wacom 145mhz filters for our local  2m box has anyone any advice before I start after 15 years use the adjusters have become noisy etc,  Rgds Fraser G8FEZYahoo! Groups Links* To visit your group on the web, go to:http://groups.yahoo.com/group/Repeater-Builder/* To unsubscribe from this group, send an email to:[EMAIL PROTECTED]* Your use of Yahoo! Groups is subject to:http://docs.yahoo.com/info/terms/













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