Re: Lathes for Live (or limey) Steamers

2002-10-01 Thread Jeffrey Williams

Tony,

It weighs a couple hundred pounds and it's bolted to a large table so the best
solution is for you to come on over to try it out!

Jeff

=

Anthony Dixon wrote:

> Hi Jeffrey,
> Good idea on test run. I may take you up on the offer soon i.e. this
> weekend?.
> Do you plan on bringing it over or should I walk to your place!!!.
> Thank you,
> Tony D.
> At 06:40 PM 10/1/02 -0700, Jeffrey Williams wrote:
> >Tony,
> >
> >I've got a 1942 South Bend 9 x 24 (between centers) in my shop, fully equiped
> >except for taper attachment.  You're welcome to try it out to see if this fits
> >your needs (note to readers: Tony lives in the same town as I do!).
> >
> >If I was going to get a different lathe, however, I'd go for a used South Bend
> >10", which is much stiffer (important for accuracy, particularly with carbide
> >cutting tools) and has a cam-type chuck holder, rather than threaded as on the
> >9".  Also, the taper attachment is much better than that available for the 9"
> >and the drive for the apron uses a separate drive, rather than the lead screw.
> >The 9" (and perhaps other small lathes) uses the lead screw both for threading
> >and for longitudinal feed.  The problem is wear - the lead screw wears in the
> >2-3" in front of the chuck due to its regular use as a feed drive.  Bigger
> >(and
> >more expensive) lathes have a separate lead screw for threading independent of
> >the drive shaft (usally a spline) for feed.
> >
> >Jeff
> >
> >
> >
>
 



Re: Lathes for Live (or limey) Steamers

2002-10-01 Thread Larry Buerer

Tony et al.

Just a bit of clarification an South Bend 9" lathes. There are three versions and a
couple of variations. Most 9" SB lathes are either model A's B's or C's The model A
is the most desirable as it has back gears for very slow spindle speeds, power
longitudinal feed, and power cross feed. It also has a quick change gear box to
easily set feed rates and thread pitches. It uses a key way in the lead screw to
move the carriage except when you are threading. Thus you have very little lead
screw wear. Prices are usually $600 to $ 1500 (used) for a model A and less for the
others, depending on wear and accessories. Logan has similar models at similar
prices. There is no comparison between quality and rigidity with a new Chinese
lathe, they are not even in the same league as the SB and Logan lathes. The 10"
models are even better.

My son's boss has a 9" Jet and I have a 9" SB. If he could trade his for mine would
he? You bet, in a heartbeat and give me some cash to boot.

Larry Buerer

 



Re: Lathes for Live (or limey) Steamers

2002-10-01 Thread Anthony Dixon

Hi Jeffrey,
Good idea on test run. I may take you up on the offer soon i.e. this 
weekend?.
Do you plan on bringing it over or should I walk to your place!!!.
Thank you,
Tony D.
At 06:40 PM 10/1/02 -0700, Jeffrey Williams wrote:
>Tony,
>
>I've got a 1942 South Bend 9 x 24 (between centers) in my shop, fully equiped
>except for taper attachment.  You're welcome to try it out to see if this fits
>your needs (note to readers: Tony lives in the same town as I do!).
>
>If I was going to get a different lathe, however, I'd go for a used South Bend
>10", which is much stiffer (important for accuracy, particularly with carbide
>cutting tools) and has a cam-type chuck holder, rather than threaded as on the
>9".  Also, the taper attachment is much better than that available for the 9"
>and the drive for the apron uses a separate drive, rather than the lead screw.
>The 9" (and perhaps other small lathes) uses the lead screw both for threading
>and for longitudinal feed.  The problem is wear - the lead screw wears in the
>2-3" in front of the chuck due to its regular use as a feed drive.  Bigger 
>(and
>more expensive) lathes have a separate lead screw for threading independent of
>the drive shaft (usally a spline) for feed.
>
>Jeff
>
>
>
 



RE: Lathes for Live Steamers

2002-10-01 Thread Anthony Dixon

Hi Ken,
Thanks for the good honest feedback. I am a little concerned about 
minor "rework" neccessary to clean up the machine. But at the $750 price 
range these may be expected, and sounds like you are very happy with the 
final results. I wonder if the more expensive G9249 at $1895 needs similar 
rework. (Possibly, as it comes from the same company)?.
Ken Taylor and Bill Kuehsel raised some interesting options regarding 
advantages of looking at the 2nd hand "industrial/commercial market",  and 
trade offs of more bang for the buck. i.e. More versatility, power, speed, 
size  options etc. Also, if a machine needs some minor rework to trim it 
out, then better off starting with a "versatile" machine with better 
capability.
I also like the optional motor and control tweeks/suggestions used to 
gain better speed ranges, on both new and older machines.
The kicker is in researching the markets, acknowledging your limits, 
financial or engineering, whether new or used and "cost of quality" and 
short or long term investment.
So there are still a lot of options still open for review, and 
seemingly many satisfied users, with their personal preferences.
Thanks a lot guys for all the feedback. I am also still plugging away 
at identifying "local" suppliers/agents to arrange a tyre kicking session, 
and test drive on both new and used equipment.
Best Regards,
Tony D.

At 10:48 AM 10/1/02 -0600, XXYZ wrote:
>Anthony,
>
>I would assume that you are speaking of the popular 7x10 and 9x20 size
>lathes. I just purchased a Grizzly 9x19 lathe model G4000. I haven't done a
>lot of precision work on it yet, but am very impressed with the overall
>quality. I did need to do a little amount of cleanup, as you will need to do
>with any Chinese made machine. Mostly, removing the "cosmoline", deburring,
>lubrication, adjusting gibs, etc. Many people claim that all of the Asian
>made lathes of the same size are the same, I don't think this is so. I
>looked at the "identical" lathe from Harbor Freight and found that the
>machine was not finished nearly as well as the Grizzly model. The castings
>appeared to be from the same manufacture (may have been copies), but looked
>very rough and poorly finished. There is also the issue of customer service,
>which I have heard is much better from some companies than others.
>
>I chose the 9x20 because it has more horsepower and weight than the 7x10
>lathes do. It also has a quick change gearbox and a chuck that can be
>changed more easily than the 7x10. However to make either lathe truly
>functional you will want to do some modifications.  The most popular (and
>needed) modification on the 9x20 is to change the mounting of the compound.
>The supplied clamp is pretty wimpy and making a 4 bolt mounting clamp will
>increase the rigidity greatly. I also added a cam lock to the tailstock (no
>wrench needed) and a quick change tool post (reduced setup time between tool
>changes and gives capacity for additional tools).
>
>The website mini-lathe.com has lots of info on the quality, capabilities and
>modifications needed for both size lathes.
>
>As far as the speed issue, there is an article in this months "Home Shop
>Machinist" about adding a second motor to reduce the spindle speed on a
>9x20. I have also seen information regarding the use of a hand cranked
>spindle for slow threading operations or changing the motor to a DC drive,
>which can use an industrial speed controller.
>
>Overall I am very happy with my 9x20, I figured that some improvements would
>need to be made, but it's still been much less expensive than a "quality"
>lathe. And I think much better purchase than a used lathe (either really
>expensive or trashed).
>
>Disclaimer: I have no affiliation with Grizzly or HF other than being a
>customer
>
>Ken
>
>
>
> > -Original Message-
> > From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]]On
> > Behalf Of Anthony Dixon
> > Sent: Monday, September 30, 2002 6:00 PM
> > To: Multiple recipients of sslivesteam
> > Subject: Lathes for Live Steamers
> >
> >
> > Hi Guys,
> >   Slightly off Topic.
> >   I am in the market for a lathe, preferably 19" to 36/40" between
> > centres, as I find the  10-12" lengths too confining for working room and
> > low on power/versatility/expansion etc.
> >   But I notice a major problem with all these small lathes offered,
> > which seems to break down the offerings into two specific groups:-
> >   The 12" mini lathes, have "infinitely" electronically controlled
> > variable speeds from 0- 2500rpm. Which enables really slow speeds for
> > screwcutting, reaming etc.
> > But I have heard that the control boards can overheat/burnout when loaded
> > with slightly heavy cuts, as opposed to stalling), and some users carry
> > spare control boards, just in case. These "cheaper" mini lathes also
> > require additional reworking on receipt to get them into good working
> > order, even when new?.
> >   Whereas th

Accucraft website

2002-10-01 Thread Jeffrey Williams

Accucraft updated its website today.  No big changes - updated its "New
Releases" page
 



Re: Lathes for Live Steamers

2002-10-01 Thread Paul Anderson

JR May wrote:
> 
> 
> Does anyone have the Sherline mill?  I suspect a lot of flex in the machine.
> Is that true?
> 
I have the sherline mill.  I've never found it to have any accuracy
problems.



-- 
Paul Anderson
[EMAIL PROTECTED]
http://groups.yahoo.com/group/victorianmen  -- Owner 



Re: Lathes for Live (or limey) Steamers

2002-10-01 Thread Jeffrey Williams

Tony,

I've got a 1942 South Bend 9 x 24 (between centers) in my shop, fully equiped
except for taper attachment.  You're welcome to try it out to see if this fits
your needs (note to readers: Tony lives in the same town as I do!).

If I was going to get a different lathe, however, I'd go for a used South Bend
10", which is much stiffer (important for accuracy, particularly with carbide
cutting tools) and has a cam-type chuck holder, rather than threaded as on the
9".  Also, the taper attachment is much better than that available for the 9"
and the drive for the apron uses a separate drive, rather than the lead screw.
The 9" (and perhaps other small lathes) uses the lead screw both for threading
and for longitudinal feed.  The problem is wear - the lead screw wears in the
2-3" in front of the chuck due to its regular use as a feed drive.  Bigger (and
more expensive) lathes have a separate lead screw for threading independent of
the drive shaft (usally a spline) for feed.

Jeff


 



Re: Lathes for Live Steamers

2002-10-01 Thread Cgnr

In a message dated 10/1/02 1:43:56 PM Pacific Daylight Time, [EMAIL PROTECTED] 
writes:

<< Does anyone have the Sherline mill? >>
I have had one for years, both mill and lathe.  Right now it is my only mill. 
 While you can't take great big bites out of metal, any kind, it does the 
job.  I definetly would like something more substantial but I have no room.
Bob 



Re: Lathes for Live Steamers

2002-10-01 Thread Cgnr

In a message dated 10/1/02 2:08:05 PM Pacific Daylight Time, 
[EMAIL PROTECTED] writes:

<< Very happy owner of a 1916 South Bend lathe! >>
And me with my 11 x 36 1937 Southbend.  I agree Keith!  I found mine in one 
of my client's garage and paid $140!
Bob 



Re: Lathes for Live Steamers

2002-10-01 Thread WaltSwartz

This just proves you do not have to go all the way back to 1916 for a good 
machine.
I'm perfectly happy with my 1917 Seneca Falls Star with factory risers to 
make it a 12 x 48. Included was a taper attachment, coolant pump, and a 
mill/drill.
That big forward/reverse lever allows you to cut threads without using a 
thread dial.
A newbie talked me out of the mill drill for more than I paid for both 
machines. I then bought an ENCO knee mill with DRO's and have been happy ever 
since.
It always amazes me what people will do when they hear "Make me an offer."
I bought a collection of steam whistles from a fellow. I made an offer 
and he must have known how much was in my checking account, because he asked 
for $200.00 less than the balance. He got his asking price and was glad to 
make a good deal. I later found out that one of the whistles was worth three 
times what I paid him for all of them, and another one was twice as much as 
that. He's one of my best friends to this day. We both felt we had made a 
good deal, and neither one of us knew there were some sleepers there.
Keep your steam up!
Walt & Lunk





  



Re: Lathes for Live Steamers

2002-10-01 Thread Anthony Dixon

Hi Jim,
  Thanks for the feedback. Which size Grizzly did you buy?.
   Regards,
   Tony D.

At 03:46 PM 10/1/02 -0400, James Curry wrote:
>Tony:
>
>I too took delivery of a HF mini-lathe.  Never made a part, one look told me
>it wasn't up to snuff.  Thank God they took it back no questions asked.
>Bought the Griz lathe and love it for small work.
>
>Jim
>
 



Re: Lathes for Live Steamers

2002-10-01 Thread WKuehsel

In a message dated 10/1/02 5:08:05 PM Eastern Daylight Time, 
[EMAIL PROTECTED] writes:

<< I personally use a 1916 built South Bend lathe (9" swing 16" between
 centers) without the VFD, and have been very happy with that lathe. With
 it's back gears, I can cut threads on 3" diam stainless. (not fun, but
 can be done) or running at top speed, turn parts for gauge one steamers.
 Jim Curry can testify to it's ability to work to closer tolerences that
 I am capable of working to! I would much rather have an older machine,
 that had been well taken care of, by a machinst or amateur, than
 virtually any new machine on the market >>


For my 2 cents, I fully agree with Keith's viewpoint.  I have a South Bend 
10K, fully equipped, that I picked up used for practically nothing.  Yes, it 
had some wear, but it served me fine for 10 years.  Even though it didn't 
meet factory specs, it was still sufficiently accurate for anything I had to 
do in my early years.  Recently, I had it rebuilt to tool room specs.  The 
total cost, original cost plus rebuild, was probably less than the cost of a 
comparable new Asian lathe.  New, I have a machine that would cost $1000s, if 
I had to purchase it new.  I did the same thing with a Mikron Swiss 
toolmakers lathe for the watch industry, which I also got for next to 
nothing. Because it was 3 phase power and it wasn't screw cutting no one was 
interested.  Picked up some spare parts at the same time, e.g., bronze 
headstock bearings, etc., and had it refurbished last year for a total 
investment of under 1K.  Schaublin and Mikron are of similar quality.  Try 
buying a Schaublin  today and you will spend mega bucks.  Buy taking the 
route that Keith recommends, you can get high quality machines at a 
reasonable price that will last a lifetime. and which will meet your most 
exacting needs.  Shop around, the stuff is out there.  It may take some time, 
but in the end I think you will be better off.

Bill Kuehsel
Cold Spring, NY 



RE: Lathes for Live Steamers

2002-10-01 Thread Shyvers, Steve

Tony,

You're on. I priced a ten-foot length of 2" copper pipe at Home Depot last
Sunday. You start making wheels and I'll tell you when to stop.

But seriously, coal-fired is what I have in mind, and a basic 4-4-0 or 4-6-0
American-style loco in 1:20 might be big enough and have the right
proportions to accommodate a home-made coal-fired boiler.

It's only an idea right now.

Regards,

Steve

  



Re: Lathes for Live Steamers

2002-10-01 Thread Keith Taylor


> Therefore personal experience/recommendations from fellow modelers
> also carries a lot of weight towards search and final choice.
Tony,
Are you absolutely locked into getting a brand new lathe? Since the
introduction of CNC machining, there is a glut of machines on the market
of Industrial quality with almost no wear, but as they are obsolete as
far as industry is concerned, can be had cheaply and will get you a much
better lathe for the money. Even the old bugaboo of 3 phase powers is
meaningless anymore! The advent of Variable frequency drives allowsa n
infinitly variable speed control on older three phase motors with a 220
V. single pahase line in, and a 3 phase output that will give you the
full H.P. potential of the original motor! I even know of one gent who
took off a perfectly good single phase motor, and replaced it with a 3
phase motor so he could gain the advantages of the VFD! You can jog the
motor, a portion of a turn, or run up to full speed. Or, set the running
speed, and the motor will automatically slowly accelerate to the set
speed.
I personally use a 1916 built South Bend lathe (9" swing 16" between
centers) without the VFD, and have been very happy with that lathe. With
it's back gears, I can cut threads on 3" diam stainless. (not fun, but
can be done) or running at top speed, turn parts for gauge one steamers.
Jim Curry can testify to it's ability to work to closer tolerences that
I am capable of working to! I would much rather have an older machine,
that had been well taken care of, by a machinst or amateur, than
virtually any new machine on the market. One posting mentioned how happy
he was, but then went on to talk of de-burring, gib adjusting, cleaning
etc. I bought my lathe, did none of thiose chores, started right from
the get go and probably paid half of what a new machine goes for! You
just need to be patient, and look in places you don't expect. Tell
everyone you know what you are looking for. You never know when someone
will say, "Hey, I know where there's one of those gathering dust in my
Uncles basement!" I bought a beautiful Derbyshire Model A Instrument
makers lathe at a meeting of Clock and Watch collectors!
Keith Taylor  Very happy owner of a 1916 South Bend lathe!

 



RE: Lathes for Live Steamers

2002-10-01 Thread Anthony Dixon

Hi Steve,
Ok. You make the boilers, casings, fine woodwork, and detailing, and I 
will machine the wheels, crank shaft eccentric for the internal cylinders 
on your 8-12-4, 4 cylinder compound and all the "round" parts.
Now we just need Gary Broader to mill the connecting rods and valve gear.
Option- Have you considered a "project" Alleghanney!. Coal fired of course.
Should be able to undercut Aster's $20,000 price a little!.
Let me know when you plan to start, scale, prints, Bill of Materials, 
schedule and a cost model.
Who is our painting expert?.
Regards,
Tony D.

 PS. Will this engine be left hand or right hand drive?.



At 06:24 AM 10/1/02 -0700, Shyvers, Steve wrote:
>Tony,
>
>I'm delighted to hear that you are in the market for a lathe. I was worried
>about how I was going to get the drivers turned for my "American Project",
>since my Taig lathe is on the small side for turning driver castings. It's
>great to know that a trained, experienced friend, with lathe, will be
>around.
>
>For my "American Project" I think I'll sketch up, oh, maybe a 8-12-4 so that
>when you get finished turning the wheels for me I'll have enough to build
>the 4-4-0, the 4-6-0, and the 2-2-4 that so far have eluded my machining
>capabilities.
>
>Thanks in advance.
>
>Steve
>
>
 



Re: Lathes for Live Steamers

2002-10-01 Thread JR May

I know it is a bit small, but how hammered would I get if I said I love my
Sherline lathe?  I have done nice work on it over the past 25 years or so,
both big and small pushing the limits on both ends of the spectrum. Parts
are easy to get as well. I have bigger machines, but always seem to come
back to the Sherline.  The vertical mill attachment is not the greatest, but
for vertical mill work, I bolt the Sherline head to my Burke horizontal mill
using a face plate bored to fit the ram.

I know its crude, but it works so darn nice.

Does anyone have the Sherline mill?  I suspect a lot of flex in the machine.
Is that true?

J.R.
www.njmt.org

- Original Message -
From: James Curry <[EMAIL PROTECTED]>
To: Multiple recipients of sslivesteam <[EMAIL PROTECTED]>
Sent: Tuesday, October 01, 2002 3:46 PM
Subject: Re: Lathes for Live Steamers


> Tony:
>
> I too took delivery of a HF mini-lathe.  Never made a part, one look told
me
> it wasn't up to snuff.  Thank God they took it back no questions asked.
> Bought the Griz lathe and love it for small work.
>
> Jim
>
>
>
 



Re: Lathes for Live Steamers

2002-10-01 Thread Clint D

this site does some comparisons http://www.mini-lathe,com

Clint

- Original Message -
From: "Anthony Dixon" <[EMAIL PROTECTED]>
To: "Multiple recipients of sslivesteam" <[EMAIL PROTECTED]>
Sent: Tuesday, October 01, 2002 1:19 PM
Subject: Re: Lathes for Live Steamers


> Hi Paul,
> Understand and thank you.
>  This would be the ideal situation, to see, and compare all the makes
> under one roof. Problem is the dealers are spread all over the US. I am
> having a hard time finding Machine Tool agents in the Bay Area who carry a
> selection, or any smaller lathes, which will enable actual physical
> contact. Therefore personal experience/recommendations from fellow
modelers
> also carries a lot of weight towards search and final choice.
> Best regards,
>  Tony D.
> At 08:23 PM 9/30/02 -0400, Paul Anderson wrote:
> >Anthony Dixon wrote:
> > >
> > >
> > >   Questions regarding both groups:-
> > >   What do you not like, and would change on your current lathe or
trade
> > > up for?.
> > >
> >Before you buy the machine, make sure you get a chance to play with it.
> >
> >
> >--
> >Paul Anderson
> >[EMAIL PROTECTED]
> >http://groups.yahoo.com/group/victorianmen  -- Owner
>
 



Re: Lathes for Live Steamers

2002-10-01 Thread James Curry

Tony:

I too took delivery of a HF mini-lathe.  Never made a part, one look told me
it wasn't up to snuff.  Thank God they took it back no questions asked.
Bought the Griz lathe and love it for small work.

Jim
 



Re: Lathes for Live Steamers

2002-10-01 Thread Anthony Dixon

Hi Paul,
Understand and thank you.
 This would be the ideal situation, to see, and compare all the makes 
under one roof. Problem is the dealers are spread all over the US. I am 
having a hard time finding Machine Tool agents in the Bay Area who carry a 
selection, or any smaller lathes, which will enable actual physical 
contact. Therefore personal experience/recommendations from fellow modelers 
also carries a lot of weight towards search and final choice.
Best regards,
 Tony D.
At 08:23 PM 9/30/02 -0400, Paul Anderson wrote:
>Anthony Dixon wrote:
> >
> >
> >   Questions regarding both groups:-
> >   What do you not like, and would change on your current lathe or trade
> > up for?.
> >
>Before you buy the machine, make sure you get a chance to play with it.
>
>
>--
>Paul Anderson
>[EMAIL PROTECTED]
>http://groups.yahoo.com/group/victorianmen  -- Owner
 



Re: American Project

2002-10-01 Thread cgprod

Hi

 There are multipals of 4-4-0 s in britain ( ie ) the  Dee as per Dicks
;;; the LMS and midland railway produced two ( ie ) the 2P and the 4 P these
# s represented the duty they were produced ,
 I am presently producing a MR Compound 4-4-0 but with a single cylinder
and a 3 to 1 gear drive wich produces 6 power strokes per rev ;;; the loco
itself is finished but a tender is now underway .


  Graham S,

- Original Message -
From: XXYZ <[EMAIL PROTECTED]>
To: Multiple recipients of sslivesteam <[EMAIL PROTECTED]>
Sent: Tuesday, October 01, 2002 1:31 PM
Subject: RE: American Project


> Vance, and all
>
> Thanks for the interesting information!
>
> My intention, and the origin of this thread, was to develop a "project",
Dee
> type book for an American prototype 4-4-0 (American) in 1/32 scale. (What
do
> they call a 4-4-0 in Britain?)
>
> I don't see any reason that there couldn't be an option for a 1:20 or 1:19
> trim (cab, pilot, etc.). I seem to recall seeing a 4-4-0 running on the
> Cumbres & Toltec somewhere on the web. It looked for all practical
purposes
> like any other 4-4-0. Any one have any info? It depend on how big a
project
> this becomes on whether I decide to add these options (or do anything at
> all). I was thinking it would be nice, since I am building the locomotive
> for myself and since I am designing it in CAD (3d solids) before I do any
> chip making, that it would be only a bit more work, and a big benefit to
> those like myself, who really like the Dee, but would prefer an more local
> prototype, to put the instructions and drawings into a book. My intention
is
> to have as few "manufactured" parts as needed to keep in the spirit of the
> Dee/Project books. So far wheel castings will be the only parts that are
not
> currently available in the size/style that is needed. Tender trucks and
> other small detail castings appear to be available through the current
> trade.
>
> Thanks to all for the wonderful discussion and suggestions, so far.
>
> Ken
>
> > -Original Message-
> > From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]]On
> > Behalf Of VR Bass
> > Sent: Tuesday, October 01, 2002 11:07 AM
> > To: Multiple recipients of sslivesteam
> > Subject: Re: American Project
> >
> >
> > > However, I do agree that a 4-4-0 steam engine could easily be
converted
> > > from 1/32nd std gauge to 1/20.3 NG, just by changing the cab size and
> > > adjusting a few details.
> >
> > This brings up an interesting possibility.  Converting standard gauge
> > locomotives to narrow gauge (or vice versa) was accomplished by
> > moving the
> > wheels from outside to inside the frames (or vice versa).  Since
> > you have to
> > remove the wheels and replace the axles, you would want to
> > replace the wheels
> > with some of the proper type (no. of spokes, no crankpin boss, etc),
thus
> > answering Art's concern.
> >
> > Now, we're still talking about a 4-4-0 type, right?  There were very few
> > outside-frame 4-4-0s made, but they're very interesting locos.
> > The 30" gauge
> > E. de F. Oeste de Minas in southeastern Brasil, now a preserved
> > line, still has
> > a couple from Baldwin in operating condition.  They're lovely
> > little kettles,
> > and would be extraordinarily charming as scale steamers.  They also have
> > outside-frame 4-6-0s and 2-8-0s, any of which I would love to
> > have in small-
> > scale live steam.
> >
> > But I have noticed that some people don't care for exotic
> > prototypes, even if
> > built in Philadelphia using US practices.  So, you may not find
> > the notion of
> > an outside-frame 4-4-0 appealing, in which case I think this idea
> > is not going
> > to be very productive.  You can't just bang the wheels closer
> > together on the
> > axles -- there are frames and valve gear in between which will
> > hamper that
> > operation.
> >
> > So, back to the original topic: what are the impediments to doing
> > a standard
> > gauge, "project" type 4-4-0?  Just the willingness to undertake
> > it, I would
> > say.  The G1MRA Project Book should give most of the general
construction
> > methods, and it would be up to you to modify them to suit the
> > prototype.  Not a
> > screw-together kit, but doable.
> >
> > regards,
> >   -vance-
> >
> > Vance Bass
> > Albuquerque, New Mexico, USA
> > Small-scale live steam resources: http://www.nmia.com/~vrbass
> >
> >
>
 



RE: American Project

2002-10-01 Thread XXYZ

Vance, and all

Thanks for the interesting information!

My intention, and the origin of this thread, was to develop a "project", Dee
type book for an American prototype 4-4-0 (American) in 1/32 scale. (What do
they call a 4-4-0 in Britain?)

I don't see any reason that there couldn't be an option for a 1:20 or 1:19
trim (cab, pilot, etc.). I seem to recall seeing a 4-4-0 running on the
Cumbres & Toltec somewhere on the web. It looked for all practical purposes
like any other 4-4-0. Any one have any info? It depend on how big a project
this becomes on whether I decide to add these options (or do anything at
all). I was thinking it would be nice, since I am building the locomotive
for myself and since I am designing it in CAD (3d solids) before I do any
chip making, that it would be only a bit more work, and a big benefit to
those like myself, who really like the Dee, but would prefer an more local
prototype, to put the instructions and drawings into a book. My intention is
to have as few "manufactured" parts as needed to keep in the spirit of the
Dee/Project books. So far wheel castings will be the only parts that are not
currently available in the size/style that is needed. Tender trucks and
other small detail castings appear to be available through the current
trade.

Thanks to all for the wonderful discussion and suggestions, so far.

Ken

> -Original Message-
> From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]]On
> Behalf Of VR Bass
> Sent: Tuesday, October 01, 2002 11:07 AM
> To: Multiple recipients of sslivesteam
> Subject: Re: American Project
>
>
> > However, I do agree that a 4-4-0 steam engine could easily be converted
> > from 1/32nd std gauge to 1/20.3 NG, just by changing the cab size and
> > adjusting a few details.
>
> This brings up an interesting possibility.  Converting standard gauge
> locomotives to narrow gauge (or vice versa) was accomplished by
> moving the
> wheels from outside to inside the frames (or vice versa).  Since
> you have to
> remove the wheels and replace the axles, you would want to
> replace the wheels
> with some of the proper type (no. of spokes, no crankpin boss, etc), thus
> answering Art's concern.
>
> Now, we're still talking about a 4-4-0 type, right?  There were very few
> outside-frame 4-4-0s made, but they're very interesting locos.
> The 30" gauge
> E. de F. Oeste de Minas in southeastern Brasil, now a preserved
> line, still has
> a couple from Baldwin in operating condition.  They're lovely
> little kettles,
> and would be extraordinarily charming as scale steamers.  They also have
> outside-frame 4-6-0s and 2-8-0s, any of which I would love to
> have in small-
> scale live steam.
>
> But I have noticed that some people don't care for exotic
> prototypes, even if
> built in Philadelphia using US practices.  So, you may not find
> the notion of
> an outside-frame 4-4-0 appealing, in which case I think this idea
> is not going
> to be very productive.  You can't just bang the wheels closer
> together on the
> axles -- there are frames and valve gear in between which will
> hamper that
> operation.
>
> So, back to the original topic: what are the impediments to doing
> a standard
> gauge, "project" type 4-4-0?  Just the willingness to undertake
> it, I would
> say.  The G1MRA Project Book should give most of the general construction
> methods, and it would be up to you to modify them to suit the
> prototype.  Not a
> screw-together kit, but doable.
>
> regards,
>   -vance-
>
> Vance Bass
> Albuquerque, New Mexico, USA
> Small-scale live steam resources: http://www.nmia.com/~vrbass
>
>
 



Re: American Project

2002-10-01 Thread VR Bass

> However, I do agree that a 4-4-0 steam engine could easily be converted
> from 1/32nd std gauge to 1/20.3 NG, just by changing the cab size and
> adjusting a few details.

This brings up an interesting possibility.  Converting standard gauge 
locomotives to narrow gauge (or vice versa) was accomplished by moving the 
wheels from outside to inside the frames (or vice versa).  Since you have to 
remove the wheels and replace the axles, you would want to replace the wheels 
with some of the proper type (no. of spokes, no crankpin boss, etc), thus 
answering Art's concern.

Now, we're still talking about a 4-4-0 type, right?  There were very few 
outside-frame 4-4-0s made, but they're very interesting locos.  The 30" gauge 
E. de F. Oeste de Minas in southeastern Brasil, now a preserved line, still has 
a couple from Baldwin in operating condition.  They're lovely little kettles, 
and would be extraordinarily charming as scale steamers.  They also have 
outside-frame 4-6-0s and 2-8-0s, any of which I would love to have in small-
scale live steam.

But I have noticed that some people don't care for exotic prototypes, even if 
built in Philadelphia using US practices.  So, you may not find the notion of 
an outside-frame 4-4-0 appealing, in which case I think this idea is not going 
to be very productive.  You can't just bang the wheels closer together on the 
axles -- there are frames and valve gear in between which will hamper that 
operation.

So, back to the original topic: what are the impediments to doing a standard 
gauge, "project" type 4-4-0?  Just the willingness to undertake it, I would 
say.  The G1MRA Project Book should give most of the general construction 
methods, and it would be up to you to modify them to suit the prototype.  Not a 
screw-together kit, but doable.

regards,
  -vance-

Vance Bass
Albuquerque, New Mexico, USA
Small-scale live steam resources: http://www.nmia.com/~vrbass
 



RE: Lathes for Live Steamers

2002-10-01 Thread XXYZ

Anthony,

I would assume that you are speaking of the popular 7x10 and 9x20 size
lathes. I just purchased a Grizzly 9x19 lathe model G4000. I haven't done a
lot of precision work on it yet, but am very impressed with the overall
quality. I did need to do a little amount of cleanup, as you will need to do
with any Chinese made machine. Mostly, removing the "cosmoline", deburring,
lubrication, adjusting gibs, etc. Many people claim that all of the Asian
made lathes of the same size are the same, I don't think this is so. I
looked at the "identical" lathe from Harbor Freight and found that the
machine was not finished nearly as well as the Grizzly model. The castings
appeared to be from the same manufacture (may have been copies), but looked
very rough and poorly finished. There is also the issue of customer service,
which I have heard is much better from some companies than others.

I chose the 9x20 because it has more horsepower and weight than the 7x10
lathes do. It also has a quick change gearbox and a chuck that can be
changed more easily than the 7x10. However to make either lathe truly
functional you will want to do some modifications.  The most popular (and
needed) modification on the 9x20 is to change the mounting of the compound.
The supplied clamp is pretty wimpy and making a 4 bolt mounting clamp will
increase the rigidity greatly. I also added a cam lock to the tailstock (no
wrench needed) and a quick change tool post (reduced setup time between tool
changes and gives capacity for additional tools).

The website mini-lathe.com has lots of info on the quality, capabilities and
modifications needed for both size lathes.

As far as the speed issue, there is an article in this months "Home Shop
Machinist" about adding a second motor to reduce the spindle speed on a
9x20. I have also seen information regarding the use of a hand cranked
spindle for slow threading operations or changing the motor to a DC drive,
which can use an industrial speed controller.

Overall I am very happy with my 9x20, I figured that some improvements would
need to be made, but it's still been much less expensive than a "quality"
lathe. And I think much better purchase than a used lathe (either really
expensive or trashed).

Disclaimer: I have no affiliation with Grizzly or HF other than being a
customer

Ken



> -Original Message-
> From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]]On
> Behalf Of Anthony Dixon
> Sent: Monday, September 30, 2002 6:00 PM
> To: Multiple recipients of sslivesteam
> Subject: Lathes for Live Steamers
>
>
> Hi Guys,
>   Slightly off Topic.
>   I am in the market for a lathe, preferably 19" to 36/40" between
> centres, as I find the  10-12" lengths too confining for working room and
> low on power/versatility/expansion etc.
>   But I notice a major problem with all these small lathes offered,
> which seems to break down the offerings into two specific groups:-
>   The 12" mini lathes, have "infinitely" electronically controlled
> variable speeds from 0- 2500rpm. Which enables really slow speeds for
> screwcutting, reaming etc.
> But I have heard that the control boards can overheat/burnout when loaded
> with slightly heavy cuts, as opposed to stalling), and some users carry
> spare control boards, just in case. These "cheaper" mini lathes also
> require additional reworking on receipt to get them into good working
> order, even when new?.
>   Whereas the larger 19" plus, mechanically adjustable speed lathes
> (belt or geared driven), although more powerful for taking heavier cuts,
> have a typical speed range from approx 2000rpm down to 130rpm.
> The 130 rpm
> minimum being far to high for screw cutting, reaming etc.
>   Some lathes in the $2500 price range have a 70rpm minimum speed,
> which is ok for running along the od of a shaft, but still too high if
> running up to a shoulder, even with an undercut. i.e need lightning
> reflexes to back out without hitting the shoulder and breaking the tool.
>   It seems that one has to forgo the higher power and versatility for
> very slow speeds, on the mini lathes, and the slow speed ranges
> for higher
> power on the 19" plus lathes.
> Which causes  the 19" plus lathes to have less anticipated versatily than
> expected.
>   It is only when one gets into the $4,000 plus lathes that the lower
> ranges become available.And I know follows the axiom, you get
> what you pay for.
>
>   Questions:-  12" Group.
>   I would be interested in hearing from the 12" group, "what they
> consider a heavy cut before burning out a control board, and how
> often are
> replacements needed at what cost.
>   Also typical screwcutting/ reaming applications used on
> these lathes.
>
>   19" plus Group:- Preferably under $2,000 costs.
>   Do any of these lathes offered come with capability of a "back gear
> low speed range?.
>   (I would have thought the builders would have stated this in their
> ads if so).
>   H

Re: American Project

2002-10-01 Thread mart.towers


- Original Message -
From: <[EMAIL PROTECTED]>
To: "Multiple recipients of sslivesteam" <[EMAIL PROTECTED]>
Sent: Tuesday, October 01, 2002 2:56 PM
Subject: Re: American Project


> In a message dated Tue, 1 Oct 2002 2:01:05 AM Eastern Standard Time,
[EMAIL PROTECTED] writes:

> However, I do agree that a 4-4-0 steam engine could easily be converted
> from 1/32nd std gauge to 1/20.3 NG, just by changing the cab size and
adjusting a few details.

-Yes, like chopping out a lot of the wheel spokes !!!

Art Walker

 



Re: Lathes for Live Steamers

2002-10-01 Thread Arthur S. Cohen

To Steve,

I have a lot of experience in machine tools of all sorts and I would like to
offer you a suggestion about machining pieces that fit on a machine but that
are actually beyond the capacity of the machine.  The trick is to be able to
slow down the RPM of the rotating object sufficiently so the cutting tool
doesn't "burn" up.  The work piece has to be held solidly.  Then take very
light cuts, like .002 or .003" when turning or milling and use a light feed
like the cut in the case of a very light lathe.  Drilling a hole with a
lathe is a bit different.  You should start out with the proper speed as the
dis/un-balance of the piece will allow.  In the case of a 1/2" bore you
should start out with a center drill to mark the center, then use a 3/16"
drill, then a drill 1/32" larger, and keep increasing the bit's diameter
until you get the diameter you want leaving maybe .010" or .015" for the
finishing 2 cuts that should be made with a small boring bar. If the bore is
a cylinder for a piston you should leave the last .001" or .002" to be sized
with a reamer.  Cutting oil should be used with steels and aluminums.  Brass
and bronze are better machined dry. Usually cast iron can be machined dry
but cutting oil is required when tapping.  I hope this helps you tackle a
job you thought you couldn't do.

Arthur---Mexico

- Original Message -
From: "Shyvers, Steve" <[EMAIL PROTECTED]>
To: "Multiple recipients of sslivesteam" <[EMAIL PROTECTED]>
Sent: Tuesday, October 01, 2002 8:24 AM
Subject: RE: Lathes for Live Steamers


> Tony,
>
> I'm delighted to hear that you are in the market for a lathe. I was
worried
> about how I was going to get the drivers turned for my "American Project",
> since my Taig lathe is on the small side for turning driver castings. It's
> great to know that a trained, experienced friend, with lathe, will be
> around.
>
> For my "American Project" I think I'll sketch up, oh, maybe a 8-12-4 so
that
> when you get finished turning the wheels for me I'll have enough to build
> the 4-4-0, the 4-6-0, and the 2-2-4 that so far have eluded my machining
> capabilities.
>
> Thanks in advance.
>
> Steve
>
>
>

 



RE: American Project

2002-10-01 Thread Shyvers, Steve

With respect to Pete's comments about 1:20 loco availability, I would
welcome a 4-4-0 project that had the potential to be converted to 1:20
narrow gauge. I have eyed Aster's C&S 2-6-0 thinking that it would make a
nice little 1:20 loco conversion because the wheels, cylinders, valves, and
valve gear are all there, but the Aster price is a bit too much for me to
spend for a project starting point.

If the "American Project" were to offer a tested functional design, basic
machining and fabrication guidelines, and a source for the unique parts and
castings, then I would definitely be interested.

Steve
 



Re: American Project

2002-10-01 Thread Pthornto

In a message dated Tue, 1 Oct 2002 2:01:05 AM Eastern Standard Time, 
[EMAIL PROTECTED] writes:

> Regarding Pete's suggestion: because 1:20.3 is pretty well 
> supported right now, there's not nearly as much need to develop 
> something else in that scale.

I thought I was actually addrssing the issue of what such a 'project' 
could pull - there aren't many 1/32nd freight cars or coaches available.

And there are not many 1:20.3 steam engines.  Acccucraft only make 3 or
4 types (ccounting Ruby variants as 1!)  But there are lots of cars 
and coaches of different eras available to make up a train.

However, I do agree that a 4-4-0 steam engine could easily be converted 
from 1/32nd std gauge to 1/20.3 NG, just by changing the cab size and adjusting a few 
details.

   Pete  



RE: Lathes for Live Steamers

2002-10-01 Thread Shyvers, Steve

Tony,

I'm delighted to hear that you are in the market for a lathe. I was worried
about how I was going to get the drivers turned for my "American Project",
since my Taig lathe is on the small side for turning driver castings. It's
great to know that a trained, experienced friend, with lathe, will be
around.

For my "American Project" I think I'll sketch up, oh, maybe a 8-12-4 so that
when you get finished turning the wheels for me I'll have enough to build
the 4-4-0, the 4-6-0, and the 2-2-4 that so far have eluded my machining
capabilities.

Thanks in advance.

Steve