Re: [volt-nuts] Solartron 7071 beeping about twice a second

2013-01-31 Thread J. L. Trantham
Dave,

My knowledge of 'FOD' comes from the Navy, in particular, aircraft carriers.
It is an acronym standing for 'Foreign Object Damage' or 'Foreign Object
Debris'.

On an aircraft carrier, there are periodic 'FOD patrols' whereby the crew
walk the flight deck, shoulder to shoulder, stern to bow and bow to stern,
to identify and remove any object that might get 'sucked up' into the intake
of a jet engine as aircraft are being launched.  A particularly bad time for
an engine failure and usually costs an aircraft and not uncommonly a crew.

Joe

-Original Message-
From: volt-nuts-boun...@febo.com [mailto:volt-nuts-boun...@febo.com] On
Behalf Of David C. Partridge
Sent: Thursday, January 31, 2013 3:24 AM
To: 'Discussion of precise voltage measurement'
Subject: Re: [volt-nuts] Solartron 7071 beeping about twice a second

 I presume that when you push the 'DIG-FILT' key, pin 5 and 6 are 'shorted'
 when measured on the key board connector.

Correct. 

 'FOD'

OK, I'll bite, what does that one mean?

 try to open the keyboard

I'm pretty sure the keyboard isn't amenable to being opened without
permanent damage.

Dave

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Re: [volt-nuts] Solartron 7071 beeping about twice a second (J. L.Trantham)

2013-01-30 Thread David C. Partridge
Bill,

I'm looking at power supply problems right now ... the three 47uF capacitors 
(C56 - C58) in the 40V supply were all very ill (two had huge series resistance 
and measured as about 20uF, and the other one was a 10M resistor).  It is 
remarkable that the 40V supply was even partially functional.  Massive ripple 
on that supply for at least 10 seconds after power on. 

I'm currently waiting for the post to deliver the replacement caps.

Regards,
David Partridge
-Original Message-
From: volt-nuts-boun...@febo.com [mailto:volt-nuts-boun...@febo.com] On Behalf 
Of Bill Ezell
Sent: 29 January 2013 21:51
To: volt-nuts@febo.com
Subject: Re: [volt-nuts] Solartron 7071 beeping about twice a second (J. 
L.Trantham)

On 01/28/2013 12:00 PM,  David C. Partridge 
david.partri...@perdrix.co.uk wrote:

 I've got a problem with a 7071 which is beeping at me about twice a second, 
 and also flashes the COMPUTE and DIG FILT LEDs on the front  panel at the 
 same rate.

I can't find anything in any versions of my service or operating manuals that 
correspond to that failure. I suspect you have a significant failure in the 
earthy-side processor board. You replaced your ROMs at one point, didn't you? 
I'd try swapping in a new set just to be sure one didn't die. Otherwise, you've 
probably got some difficult diagnosing to do. Can you get anything over the 
RS-232 link?

--
Bill Ezell

They said 'Windows or better'
so I used Linux.

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Re: [volt-nuts] Solartron 7071 beeping about twice a second (J.L.Trantham)

2013-01-30 Thread David C. Partridge
Ho-hum, it wasn't the capacitors :( 

Dave
-Original Message-
From: volt-nuts-boun...@febo.com [mailto:volt-nuts-boun...@febo.com] On Behalf 
Of David C. Partridge
Sent: 30 January 2013 10:36
To: 'Discussion of precise voltage measurement'
Subject: Re: [volt-nuts] Solartron 7071 beeping about twice a second 
(J.L.Trantham)

Bill,

I'm looking at power supply problems right now ... the three 47uF capacitors 
(C56 - C58) in the 40V supply were all very ill (two had huge series resistance 
and measured as about 20uF, and the other one was a 10M resistor).  It is 
remarkable that the 40V supply was even partially functional.  Massive ripple 
on that supply for at least 10 seconds after power on. 

I'm currently waiting for the post to deliver the replacement caps.

Regards,
David Partridge
-Original Message-
From: volt-nuts-boun...@febo.com [mailto:volt-nuts-boun...@febo.com] On Behalf 
Of Bill Ezell
Sent: 29 January 2013 21:51
To: volt-nuts@febo.com
Subject: Re: [volt-nuts] Solartron 7071 beeping about twice a second (J. 
L.Trantham)

On 01/28/2013 12:00 PM,  David C. Partridge 
david.partri...@perdrix.co.uk wrote:

 I've got a problem with a 7071 which is beeping at me about twice a second, 
 and also flashes the COMPUTE and DIG FILT LEDs on the front  panel at the 
 same rate.

I can't find anything in any versions of my service or operating manuals that 
correspond to that failure. I suspect you have a significant failure in the 
earthy-side processor board. You replaced your ROMs at one point, didn't you? 
I'd try swapping in a new set just to be sure one didn't die. Otherwise, you've 
probably got some difficult diagnosing to do. Can you get anything over the 
RS-232 link?

--
Bill Ezell

They said 'Windows or better'
so I used Linux.

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Re: [volt-nuts] Solartron 7071 beeping about twice a second

2013-01-30 Thread David C. Partridge
Further information:

Shorting pins 5 and 6 of PL2 causes the same symptoms, as does pressing and 
holding the DIG FILT key on another meter.

The odd thing is though that an ohms test between 5 and 6 of keyboard is OC - 
which does not make sense to me?

Dave
-Original Message-
From: volt-nuts-boun...@febo.com [mailto:volt-nuts-boun...@febo.com] On Behalf 
Of David C. Partridge
Sent: 30 January 2013 17:15
To: 'Discussion of precise voltage measurement'
Subject: Re: [volt-nuts] Solartron 7071 beeping about twice a second

Joe,

Looks like you win the prize for remote diagnosis! Disconnecting PL2 which goes 
to the keyboard, and it all comes up nicely. 

What I can do about that though I am not at all sure ... :(

Dave
-Original Message-
From: volt-nuts-boun...@febo.com [mailto:volt-nuts-boun...@febo.com] On Behalf 
Of J. L. Trantham
Sent: 29 January 2013 03:14
To: 'Discussion of precise voltage measurement'
Subject: Re: [volt-nuts] Solartron 7071 beeping about twice a second

I wonder if it might mean multiple 'stuck' buttons on the front panel.  Any way 
to check that?  Perhaps disconnecting the front panel and reconnecting?
Perhaps making measurements on the front panel itself?

Good luck.

Joe

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Re: [volt-nuts] Solartron 7071 beeping about twice a second

2013-01-30 Thread David C. Partridge
And just to make a monkeys uncle out me, it just started working after 
reconnecting the keyboard for the nth time.

Confused ... You bet, especially as I cannot now provoke the fault (except by 
holding down the DIG-FILT key or shorting pins 5 and 6).

Dave
-Original Message-
From: volt-nuts-boun...@febo.com [mailto:volt-nuts-boun...@febo.com] On Behalf 
Of David C. Partridge
Sent: 30 January 2013 17:49
To: 'Discussion of precise voltage measurement'
Subject: Re: [volt-nuts] Solartron 7071 beeping about twice a second

Further information:

Shorting pins 5 and 6 of PL2 causes the same symptoms, as does pressing and 
holding the DIG FILT key on another meter.

The odd thing is though that an ohms test between 5 and 6 of keyboard is OC - 
which does not make sense to me?

Dave

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Re: [volt-nuts] Solartron 7071 beeping about twice a second

2013-01-30 Thread Bill Ezell
 Joe, Looks like you win the prize for remote diagnosis! Disconnecting 
PL2 which goes to the keyboard, and it all comes up nicely. What I can 
do about that though I am not at all sure ...


That is a remarkable catch.

You can disassemble the front panel quite easily. It could be as simple 
as a bad bypass cap, an intermittent short, or, yes, a sticky switch. If 
the last, you do have a bit of problem. It might be possible to just 
work it a bit and get it to unstick. I don't remember the construction 
of the switches, but I have a vague recollection that the flexible 
silk-screen button is separate from the actual switch. If so, you can 
probably find something that will work. Note also that there are a 
number of ICs on the front panel PCB. You could have a bad IC. If, for 
example, interrupt is being continually asserted, that could certainly 
keep the self-test from completing. (happened to me on a 7061)


--
Bill Ezell

They said 'Windows or better'
so I used Linux.

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Re: [volt-nuts] Solartron 7071 beeping about twice a second

2013-01-30 Thread David C. Partridge
All the stuff on the PCB and the PCB itself are only used for the display.  
The keyboard is completely independent and is completely stupid (just a 
row/column arrangement of switches inside the front panel which are connected 
to PL2).  The front panel and keys are AFAIK a sealed unit with no possibility 
for repair.

Regards,
David Partridge
-Original Message-
From: volt-nuts-boun...@febo.com [mailto:volt-nuts-boun...@febo.com] On Behalf 
Of Bill Ezell
Sent: 30 January 2013 22:59
To: volt-nuts@febo.com
Subject: Re: [volt-nuts] Solartron 7071 beeping about twice a second

  Joe, Looks like you win the prize for remote diagnosis! Disconnecting
PL2 which goes to the keyboard, and it all comes up nicely. What I can do about 
that though I am not at all sure ...

That is a remarkable catch.

You can disassemble the front panel quite easily. It could be as simple as a 
bad bypass cap, an intermittent short, or, yes, a sticky switch. If the last, 
you do have a bit of problem. It might be possible to just work it a bit and 
get it to unstick. I don't remember the construction of the switches, but I 
have a vague recollection that the flexible silk-screen button is separate from 
the actual switch. If so, you can probably find something that will work. Note 
also that there are a number of ICs on the front panel PCB. You could have a 
bad IC. If, for example, interrupt is being continually asserted, that could 
certainly keep the self-test from completing. (happened to me on a 7061)

--
Bill Ezell

They said 'Windows or better'
so I used Linux.

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Re: [volt-nuts] Solartron 7071 beeping about twice a second

2013-01-30 Thread J. L. Trantham
One other thing.

I presume that when you push the 'DIG-FILT' key, pin 5 and 6 are 'shorted'
when measured on the key board connector.  I think this is what you are
saying but just want to make sure.  If so, then I would conclude that there
is a piece of conductive 'FOD' loose in the keyboard or the key was stuck.
You might want to connect your 'beeping' DMM to indicate a short to pins 5
and 6 from the keyboard then shake the keyboard to see if it will 'beep'
when you get it in the proper position.  If an occasional beep occurs, then
I would try to open the keyboard and clean the connectors.

Joe

-Original Message-
From: volt-nuts-boun...@febo.com [mailto:volt-nuts-boun...@febo.com] On
Behalf Of J. L. Trantham
Sent: Wednesday, January 30, 2013 1:50 PM
To: 'Discussion of precise voltage measurement'
Subject: Re: [volt-nuts] Solartron 7071 beeping about twice a second

I wonder if you have a small piece of 'FOD' floating around in the front
panel contacts?

I have never taken a front panel for one of these apart but would suspect
there would be a way to separate the buttons from their contacts and perhaps
clean them.  If you could do the disassembly in a clean plastic tub then
carefully inspect for any small 'pieces' that might fall out, it might
explain what the problem was.

Glad you are making progress.

Joe

-Original Message-
From: volt-nuts-boun...@febo.com [mailto:volt-nuts-boun...@febo.com] On
Behalf Of David C. Partridge
Sent: Wednesday, January 30, 2013 12:53 PM
To: 'Discussion of precise voltage measurement'
Subject: Re: [volt-nuts] Solartron 7071 beeping about twice a second

And just to make a monkeys uncle out me, it just started working after
reconnecting the keyboard for the nth time.

Confused ... You bet, especially as I cannot now provoke the fault (except
by holding down the DIG-FILT key or shorting pins 5 and 6).

Dave
-Original Message-
From: volt-nuts-boun...@febo.com [mailto:volt-nuts-boun...@febo.com] On
Behalf Of David C. Partridge
Sent: 30 January 2013 17:49
To: 'Discussion of precise voltage measurement'
Subject: Re: [volt-nuts] Solartron 7071 beeping about twice a second

Further information:

Shorting pins 5 and 6 of PL2 causes the same symptoms, as does pressing and
holding the DIG FILT key on another meter.

The odd thing is though that an ohms test between 5 and 6 of keyboard is OC
- which does not make sense to me?

Dave

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