Re: [Emc-users] Runaway PID spindle.

2021-07-10 Thread Dave Cole
I think that is a spiral point tap. The flute is straight along the length of the tap then the flute is is ground deeper toward the backside of the cutting edge. AutomationDirect.com sells some really nice taps for reasonable amounts. Dave On 7/9/2021 8:32 PM, John Dammeyer wrote: The sayin

Re: [Emc-users] Runaway PID spindle.

2021-07-10 Thread John Dammeyer
Thanks. I've got some really cheap metric ones coming from amazon. Just for aluminium castings and to play with. John > -Original Message- > From: Dave Cole [mailto:linuxcncro...@gmail.com] > Sent: July-10-21 10:39 AM > To: emc-users@lists.sourceforge.net > Subject: Re: [Emc-users] Runaw

Re: [Emc-users] Runaway PID spindle.

2021-07-10 Thread ken.strauss
I haven't been following this thread too closely but why not use thread forming taps? They work great in ductile materials such as aluminum and there is no problem with chip clearing since there are no chips. Just be sure that you drill the right size hole according to the tap manufacturer's materi

Re: [Emc-users] Runaway PID spindle.

2021-07-10 Thread ken.strauss
The one in the picture came from Fastenal. When they discontinued selling them and had them on clearance I purchased their inventory of 8-32 and 4-40 taps. I scored a good supply of Balax (https://www.balax.com/) 2-56 taps from a local flea market. I don't think the seller understood taps withou

[Emc-users] Optical Encoder data sheet

2021-07-10 Thread John Dammeyer
Anyone have a user manual or data sheet for this encoder lying around somewhere? Honeywell Disc Instruments Optical Shaft Encoder 252-2000-0BLP-TTL-LD-X4 John ___ Emc-users mailing list Emc-users@lists.sourceforge.net https://lists.sourceforge.net/lists/

Re: [Emc-users] Runaway PID spindle.

2021-07-10 Thread John Dammeyer
Looks like KBCTools has a few at reasonable prices https://www.kbctools.ca/products/search/?Keyword=thread%20forming%20tap Inexpensive KBC brand https://www.kbctools.ca/itemdetail/1-363A-0326 They also have a brand name at quite a bit more. https://www.kbctools.ca/itemdetail/16B-1420-03B John

Re: [Emc-users] Runaway PID spindle.

2021-07-10 Thread ken.strauss
I've never used any form taps from KBC but R&N is a known brand. You'd think that a tap without flutes would be cheaper! Remember to drill the hole oversize. For example, https://www.natool.com/wp-content/uploads/2019/06/tapdrillsizes-inmet_web_ca tp113-116.pdf) suggests a #1 rather than #7 drill

Re: [Emc-users] Runaway PID spindle.

2021-07-10 Thread John Dammeyer
I knew I'd need more spindle torque for tapping. That's why I made a two step pulley for the spindle and the 1800W servo. One tiny little problem. http://www.autoartisans.com/mill/SpindlePulleyRawCasting.jpg In thinking through the process to be able to pull the pattern from the sand the lar