Re: [Emc-users] Metallurgical Advice?

2021-07-29 Thread andy pugh
On Thu, 29 Jul 2021 at 03:02, Gregg Eshelman via Emc-users wrote: > > Use Devcon Titanium Putty to bond the crack edges together I think that it would be best not to put anything in the crack, as doing so almost guarantees that the edges can't close together to where they were. -- atp "A motorc

Re: [Emc-users] Metallurgical Advice?

2021-07-28 Thread Gregg Eshelman via Emc-users
How about once the rest of the mill is fixed, drill and tap some holes in edges of the table to install a pair of plates to hold the pieces together. Then use the router to mill a recess bridging the crack, and an exact fitting splice plate, with matching holes for rows of socket head cap screws

Re: [Emc-users] Metallurgical Advice?

2021-07-28 Thread andy pugh
On Wed, 28 Jul 2021 at 19:25, Milosz K. wrote: > Lock-N-Stitch pins are also another option. Advantage is it's a cold > process, but it's rather slow. I forgot to say, this does seem like an avenue worth exploring. Especially as the part is already conveniently mounted under a router spindle. Th

Re: [Emc-users] Metallurgical Advice?

2021-07-28 Thread Gregg Eshelman via Emc-users
The table can't be made worse. It needs replaced anyway, but if you can find a person who can weld it without warping the alignment of the guides, it would save a bunch of money. Some cast aluminum alloys just don't take well to being welded. They either resist having the weld metal stick, melt

Re: [Emc-users] Metallurgical Advice?

2021-07-28 Thread Bari
I'd pull the plate off the machine and weld it. Then mill it flat. It's a router, not a mill. The problem might be finding a local welder and mill that can handle a piece that size.  Handling costs can get pricey if you don't have your own truck. On 7/28/21 12:37 PM, andy pugh wrote: On Wed

Re: [Emc-users] Metallurgical Advice?

2021-07-28 Thread Gene Heskett
2105ext. 2031 > > -Original Message- > From: andy pugh > Sent: Wednesday, July 28, 2021 1:38 PM > To: Enhanced Machine Controller (EMC) > Subject: Re: [Emc-users] > Metallurgical Advice? > > [EXTERNAL EMAIL] Be sure links are safe. > > On Wed, 28 Jul 2021 at 18

Re: [Emc-users] Metallurgical Advice?

2021-07-28 Thread andy pugh
On Wed, 28 Jul 2021 at 19:25, Milosz K. wrote: > > Brazing with Aluminum Bronze would be the preferable alternative to welding. That's good on cast iron. I don't know that it works on aluminium? -- atp "A motorcycle is a bicycle with a pandemonium attachment and is designed for the especial use

Re: [Emc-users] Metallurgical Advice?

2021-07-28 Thread Milosz K.
Brazing with Aluminum Bronze would be the preferable alternative to welding. Lock-N-Stitch pins are also another option. Advantage is it's a cold process, but it's rather slow. On Wed, Jul 28, 2021, 1:28 PM Todd Zuercher < > > Is there any hope of repairing the table? Are we going to have to r

Re: [Emc-users] Metallurgical Advice?

2021-07-28 Thread marcus . bowman
On 2021-07-28 18:25, Todd Zuercher wrote: Is there any hope of repairing the table? Are we going to have to replace the whole table? Could the crack be welded, or is that a bad idea? My main fear is that warpage issues will cause the linear guides to bind. (The table surface can always be re

Re: [Emc-users] Metallurgical Advice?

2021-07-28 Thread Peter Blodow
Todd, from my experience of the mechanical shop at my company (some time ago), where a lot of alu welding was done, a cast alu workpiece must be heated to at least 200 to 300 degree Celsius before attempting to weld it with a tungsten arc burner. At such a large piece I guess 4-6 men with stron

Re: [Emc-users] Metallurgical Advice?

2021-07-28 Thread Todd Zuercher
Wednesday, July 28, 2021 1:38 PM To: Enhanced Machine Controller (EMC) Subject: Re: [Emc-users] Metallurgical Advice? [EXTERNAL EMAIL] Be sure links are safe. On Wed, 28 Jul 2021 at 18:28, Todd Zuercher wrote: > Is there any hope of repairing the table? Are we going to have to replace >

Re: [Emc-users] Metallurgical Advice?

2021-07-28 Thread andy pugh
On Wed, 28 Jul 2021 at 18:28, Todd Zuercher wrote: > Is there any hope of repairing the table? Are we going to have to replace > the whole table? Could the crack be welded, or is that a bad idea? It's probably a bad idea, but I would think that it is worth at least a try. You don't have a lot