Re: [RE-wrenches] Battery Box Construction

2016-01-29 Thread Shasta Daiku
Luke, I have used a number of coatings over the years. My go to coating is made by 3M, I believe its called Heavy Duty Performance coating. 3M rates it resistant to Sulphuric acid at something like a 15% solution, but I have seen some boxes I made in the early 90s that were pig-sties and the coa

Re: [RE-wrenches] Battery Box Construction

2016-01-29 Thread Kristopher Schmid
Ray, I have had good success with flat rubber membrane roofing. I have not had good success with caulked seams, so i run a continuous peice and lap the corners. A stapler won't hold the laps so i will drive a wood screw into the box corner to hold it tight. It has never gotten gooey on me even

Re: [RE-wrenches] Battery Box Construction

2016-01-29 Thread Luke Christy
Hi Shasta, I have to second Ray and say that I'm impressed with the description of the battery boxes you've been making. I've always been dismayed by wooden battery boxes as well, but I have installed a lot of them, both because of the ease of getting materials and because they do seem to hold u

Re: [RE-wrenches] Battery Box Construction

2016-01-29 Thread Ray Walters
Hi Shasta; Sounds like you get the prize for battery box diligence. Lots of good ideas there, although I've seen very bad things happen with steel bottom trays for batteries. I've also seen spray on bed liner get peeled right off by acid, so I would go with all plastic or concrete on any insid

Re: [RE-wrenches] Battery Box Construction

2016-01-29 Thread Shasta Daiku
I have always been dismayed with wooden battery boxes used in professionally installed power systems. It seems vey DIYer/HomePoweresque. Where else is wood used in electrical installations? I have on occasion built some BB plywood core boxes, sheetmetal outer skin/ FRP inner skin/ raw edges and

Re: [RE-wrenches] Battery Box Construction

2016-01-28 Thread Ray Walters
Thanks for all the replies so far. I've tried foundation waterproofing membrane for a couple of years, but found it will deteriorate in high acid concentrations. IT gets all gooey and begins to dissolve. It had peel N stick adhesive, and seemed like a good idea, until later. (it was HDPE?)

Re: [RE-wrenches] Battery Box Construction

2016-01-28 Thread frenergy
Add to the list...I've had good luck with Grace roofing underlayment: tough and to a degree, self-healing, sticks to itself (and anything it comes in contact with) very well making seams secure, easy to find at building supply store, sticks aggressively to battery box sides without mechanical f

Re: [RE-wrenches] Battery Box Construction

2016-01-28 Thread Allan Sindelar
Ray, Just a couple of weeks ago we installed a 24V HUP set in an existing installation. We had an existing plywood battery box made of Baltic Birch (the 9-ply 12mm thick plywood typically used for cabinet drawer carcases) with a liner made of 40(?)-mil pond liner material

Re: [RE-wrenches] Battery Box Construction

2016-01-28 Thread Dave
ailto:re-wrenches-boun...@lists.re-wrenches.org] On Behalf Of Ray Walters Sent: Thursday, January 28, 2016 5:26 PM To: RE-wrenches Subject: [RE-wrenches] Battery Box Construction Hi All; We're looking to improve our battery box construction, and are considering using 1/8" think polypropyle

[RE-wrenches] Battery Box Construction

2016-01-28 Thread Ray Walters
Hi All; We're looking to improve our battery box construction, and are considering using 1/8" think polypropylene sheeting. I've used small premade boxes before, but this will be for a HUP install, and we would want to build the box around the batteries after. Does anyone have experience/ c