Hi All

I'm trying to assist a client who is running out of space.

They have an HP DL360G4 with 2 x 160GB Maxtor SATA drives. they want us to replace them with 2 x 1TB Seagate drives. They are currently running everything (apart from /boot) from the root partition and are sitting on around 97% full.

The problem is their current disk set up.

First disk looks like this:

Disk /dev/sda: 160.0 GB, 160041885696 bytes
255 heads, 63 sectors/track, 19457 cylinders
Units = cylinders of 16065 * 512 = 8225280 bytes

  Device Boot      Start         End      Blocks   Id  System
/dev/sda1   *           1          13      104391   83  Linux
/dev/sda2 14 19216 154248097+ fd Linux raid autodetect

While the second looks like this:

Disk /dev/sdb: 160.0 GB, 160041885696 bytes
255 heads, 63 sectors/track, 19457 cylinders
Units = cylinders of 16065 * 512 = 8225280 bytes

  Device Boot      Start         End      Blocks   Id  System
/dev/sdb1   *           1         254     2040223+  82  Linux swap
/dev/sdb2 255 19457 154248097+ fd Linux raid autodetect

As you can guess, /boot is on /dev/sda1 and root is on the linux raid partition (RAID 1). The RAID looks like this:
mdadm --detail /dev/md0
/dev/md0:
       Version : 00.90.01
 Creation Time : Fri Nov 11 11:37:46 2005
    Raid Level : raid1
    Array Size : 154248000 (147.10 GiB 157.95 GB)
   Device Size : 154248000 (147.10 GiB 157.95 GB)
  Raid Devices : 2
 Total Devices : 2
Preferred Minor : 0
   Persistence : Superblock is persistent

   Update Time : Tue Nov  3 16:40:57 2009
         State : clean
Active Devices : 2
Working Devices : 2
Failed Devices : 0
 Spare Devices : 0

          UUID : 034603b7:67d1a2c7:35610b04:82f5961d
        Events : 0.2957028

   Number   Major   Minor   RaidDevice State
      0       8        2        0      active sync   /dev/sda2
      1       8       18        1      active sync   /dev/sdb2

What is the best way to replace these and allow for expansion later? Given that I'll end up with 2 x 1TB and 2 x 160GB drives, it would have been fantastic to use them all with boot, swap and root mirrored at device level but the bloody stupid DL360 only has space for 2 x sata drives in total, internally. Added complication is that it is a fairly mission critical system so whatever we do we have to do it soon and have it back up the next morning.

What sayest the collective consciousness of the SLUG?

With Thanks and Regards

Nigel.

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