My understanding is that your two goals  are incompatible.  In professional
composite construction, microballoon filler is not generally relied upon to
add any strength. It is used because it thickens the epoxy well and if
enough is used it can be quite light, and it sands fairly easily compared to
other fillers. If you want anything like reasonable sandability, you won't
be getting strength out of your filler, so plan to  let your existing glass
sleeve provide the strength, and make the filler as light (max balloon, min
epoxy) as possible. As long as it's not acting strong, it might as well act
LIGHT, and more balloons = less drip. If your existing sleeve work isn't
strong enough, then a composites person might suggest adding another layer
of glass, this time finer lighter weave. It will begin to fill the bigger
irregularities, it will add strength, and less non-structural filler will be
required after it goes on.

Any of this make sense?

Lift,
Scobie in Seattle


> -----Original Message-----
> From: Kjell-Arne Fjelde [mailto:[EMAIL PROTECTED]]
> Sent: Wednesday, April 05, 2000 3:53 AM
> To: [EMAIL PROTECTED]
> Subject: [RCSE] Microballoons mixture.
>
>
> This is most probably a silly question. But I´ve never used the
> stuff before
> so :)
> Im vondering how much MB to use (in volume) so I´ll wont compromise the
> strenght of the epoxy too much, while still be fairly easy to sand. I´ve
> repeaired a fuse and used a glass sleeve to fix it. And the next
> step is to
> fill up the roughness of the glass sleeve. Sand it smooth and put some
> gelcoat on it.
>
> Any thoughts how this mix is supposed to look so I´ll get the
> best strenght
> and still be easy to sand.?
>
> Btw I´m using 16h epoxy so the mixture must not drip away from me either.
>
> regards
> Kjelli
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