Let's look at the definitions:

Ordinary hazard (Group 1) occupancies shall be defined as occupancies or 
portions of other
occupancies where combustibility is low, quantity of combustibles is moderate, 
stockpiles
of combustibles do not exceed 8 ft (2.4 m), and fires with moderate rates of 
heat release are
expected. Dedicated and miscellaneous storage shall be protected in accordance 
with Chapter
12 and Chapter 13 as applicable.

Ordinary hazard (Group 2) occupancies shall be defined as occupancies or 
portions of other
occupancies where the quantity and combustibility of contents are moderate to 
high, where
stockpiles of contents with moderate rates of heat release do not exceed 12 ft 
(3.66 m) and
stockpiles of contents with high rates of heat release do not exceed 8 ft (2.4 
m). Dedicated
and miscellaneous storage shall be protected in accordance with Chapter 12 and 
Chapter 13
as applicable.

So based on what you've described, it would seem reasonable that for the 
assembly part that OH1 should be sufficient based on the NFPA 13 definition.  

Welding is not always considered a hazardous operation and can actually be 
performed in an F-2 occupancy where no sprinklers are present.  There is some 
debate amongst those interpreting the Codes in what is considered F-1 "Metals" 
or Machinery" versus F-2 "Metal Products (fabrication and assembly) as defined 
in the Building Code. I wish there had been a little more detail given than 
just saying "Metals" because I've had this debate far too many times.   

So welding in and of itself is not a primary fire hazard in a controlled 
environment with procedural safeguards in place.  Robotic welding is typically 
even safer than torch welding.  Laser cutting about the same.  

The tractor-trailer in the building does pose a concern in regards to OH-1.  On 
various projects I've considered the area as being a OH-2 as minimum criteria 
based on similar nature to loading dock areas which NFPA 13 does address.  If 
the materials being stored are plastics or other flammable/combustibles or 
there are racks then the protection criteria is adjusted accordingly.  But 
nothing less than OH-2 for loading areas with or without the truck.  This has 
proven acceptable to various AHJ's and Underwriters.  So it sounds like there 
may need to be some additional investigation and verification of design 
criteria for this area.

Understand that NFPA 13 does provide OH-2 as the design criteria for machine 
shops and metal working so the AHJ may be looking at that alone as the 
criteria.  However they should look at the OH definitions and then determine 
the most appropriate design criteria based on that, not just a catch-all 
description of an occupancy.

Machine shops may or may not be OH-2 based on the metals being handled and the 
machining operation.  A specific analysis needs to be done.

The term "Metal Working" is vague and can encompass many different types of 
processes.  The EOR should qualify their design by providing definition of the 
inherent hazards present in order to assist reviewers with verifying the design 
criteria as being applicable.

Understand that without actually seeing the layout of the facility, how 
processes are separated and executed and understanding the owner's safety 
procedures, OH-1 may not be applicable and OH-2 may be right.  The EOR should 
be the one to provide the information needed to defend Oh-1, not you and the 
AHJ reviewer should stipulate why they think OH-2 is more appropriate.  



Craig L. Prahl, CET   
Fire Protection 
CH2MHILL
Lockwood Greene
1500 International Drive
Spartanburg, SCĀ  29304-0491
Direct - 864.599.4102
Fax - 864.599.8439
CH2MHILL Extension  74102
[email protected]



-----Original Message-----
From: [email protected] 
[mailto:[email protected]] On Behalf Of jd gamble
Sent: Tuesday, March 29, 2011 11:48 AM
To: [email protected]
Subject: Re: Light Manufacturing Classification

The facility incorporates a laser cutting machine for metal enclosure
fabrication.  Materials are primarily metal with limited plastics (less than
3%) and electrical circuit boards.  Products are staged on wood pallets,
single tier, no rack storage.  Motors, vacuum pumps, electrical controls are
manufactured by others and assembled in the facility.  Plant operations
include assembly, fabrication (including welding and laser metal cutting),
and shipping (which has temporary staging of semi-tractor w/ trailer in the
building).  Paint Booths are protected by Extra Hazard II and pose the most
demand for the occupancy.

On Mon, Mar 28, 2011 at 6:07 PM, jd gamble <[email protected]> wrote:

> Have a new 46K sq. ft. warehouse being utilized for commercial vacuum (car
> wash) manufacturing.  Building should fall under ORD I.  Local authority has
> challenged the engineered drawing (state requirement), calling for the
> building to be ORD II.  This creates some serious issues as you can
> imagine.  Any thoughts on a 'defense' of the ORD I position?
>
>
>
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